PS:1 Wiki Dev - User contributions [en]

Angle Grinder (4.5in)

2017-05-05T14:43:10Z

Clarencebartenhagen: /* List of Currently Certified Users */

{{Template:EquipmentPage
|owner=PS:One
|model=Bosch Angle Grinder (model: ???)
|serial=TBD|arrived=4-24-2011
|doesitwork=yes
|contact=Hot Metals Area Host
|where=Hot Metals
|certification=yes
|hackable=no
|value=$20}}

== Certification ==

==== Description ====
Description: 
Angle Grinders are powerful electric motors mounted to a 90deg gearbox. This allows the working tool to be easily manipulated and applied to the work. They typically have a 5/8" arbor, on which you mount cutoff wheels, small grinding wheels, wire wheels, sanding disks, and various other spinny type things. 

== Safe Operation ==
To avoid accidents, the following operational safety rules must be observed by everyone working on the Pumping Station: One (PS:One) angle grinder. Failure to follow the safety rules may result in a loss of shop privileges. 
 
=== Start With A Risk Assessment To Ensure A Safe Work Area: ===
1. Angle grinders typically throw sparks when cutting metal. Make sure that there's nothing flammable in the direction sparks will fly. This includes your clothing. 
2. Make sure your work is properly secured. The workpiece should be in a vice, or heavy enough that it won't move without your intending for it to move. The angle grinder has approximately 2/3 of a horsepower coming from it, so it can, and will, make things move. 
=== Instructions and rules for using the grinder: ===
1. Keep both hands on the grinder. It has two handles for a reason. 
2. Do not remove the safety guard. It can be rotated, but it should not be removed unless a buffing pad is being used. 
3. Do not set the grinder down with the wheel down. If it accidentally gets turned on, it will run away, or worse, run towards you. 
4. Wait until the wheel has stopped spinning before you set the grinder down. 
=== Maintnance and replacement of parts ===
Always return the grinder to its box. 
Spare parts and wheels are stored in the box with the grinder. 
 
Replacing a wheel on the grinder: 
1. unplug the grinder 
2. depress the spindle locking button on the grey section of the grinder 
3. use spanner wrench to loosen the retaining nut 
4. remove and replace accessory disk. (some disks don't use the nut, such as wire wheels.) 

== List of Currently Certified Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
! Date Trained
|-
|Greg Teiber
|Owner, several years experience
|-
|Aaron Diddier
|Greg Teiber
|-
|Karol Slowikowski
|[[User:kuroishi|David Koppel]]
|-
|Eric Yu
|Ron Olson
|-
|David Srebro
|Ron Olson
|-
|Glenn Powers
|Ron Olson
|-
|Jeff Lawson
|Ron Olson
|-
|James Villalpando
|Ron Olson
|-
|Hunter Koerner
|Ron Olson
|-
|Raj Perera
|Ron Olson
|-
|Erik Wessing
|Ron Olson
|-
|Sam Paris
|Todd Allen
|-
|Niko Hawley
|Ron Olson
|-
|Aaron Carlock
|Ron Olson
|-
|Mike Forkan
|Ron Olson
|-
|Greg Kudlacz
|Ron Olson
|-
|Daniel Maziarz
|Ron Olson
|-
|Jim Baker
|Ron Olson
|-
|Brandon Love
|Michael Patton
|1/27/16
|-
|Ian Monroe
|Michael Patton
|6/29/16
|-
|Joe Iklov
|Michael Patton
|6/29/16
|-
|[[user:mct|McTavish McArdle]]
|Michael Patton
|2016-07-10
|-
|Eugene Liokumovich
|Michael Patton
|9/10/2016
|-
|Sam Olendorf
|Michael Patton
|9/10/2016
|-
|Matthew Quigley
|Michael Patton
|-
|Brian Cuocci
|Michael Patton
|10/5/16
|-
|Chris Iacullo
|Daron Wooding
|11/26/16
|-
|Abel Greenwald
|Michael Patton
|-
|-
|Clarence Bartenhagen
|Chris Iacullo
|5/5/17

[[Category:Shop Equipment]]
[[Category:Photographs Needed]]

Forge

2017-05-05T14:39:39Z

Clarencebartenhagen: /* List of Currently Certified Users */

{{Template:EquipmentPage|owner=PS:One
|model=Deulux 2 Burner Knife Makers Forge
|serial=N/A
|arrived=Yes
|doesitwork= yes
|contact= Tom Judge
|where=Hot Metals Area
|certification=yes
|hackable=no
|value=$375
|image = None}}

== Gas Cost Contribution ==

If you use the shop tank you are required to pay for your gas, gas is priced at '''$5/hour''' of forge use. This may change in the future after we research the cost effectiveness of a larger tank.

== How to get authorized ==

Authorization process will be a spot test on the contents of this page of the wiki and demonstrating that you can safely light the forge.

== Lighting the forge ==

* '''DO NOT ATTEMPT TO LIGHT THE FORGE WITH A MATCH OR LIGHTER (EVEN A LONG LIGHTER/MATCH)'''
* '''MAKE SURE THAT THE GAS HOSE IS NOT TOUCHING THE SIDE OF THE FORGE OR PASSING IN FRONT OF AN OPENING'''

To light the forge:

# Set the sign above the forge to '''HOT'''
# Open the rear door of the space if it is not already open!
# Make sure the burner valves are completely closed!!
# Turn on the valve for the propane tank
# Adjust the pressure regulator on the tank to 10PSI. - If the pressure is too high you will have to open a burner valve slightly to let some pressure out.
# Place a lit piece of paper into the forge
# Making sure the paper is still alight, slightly open the valve for the front burner and allow the forge to light
#* If the burner does not light within a few seconds turn off the valve and reposition the paper
#* If the burner still does not light, check the valve on the propane tank is open far enough
#* If the burner does not light after a second attempt '''DO NOT ATTEMPT TO LIGHT IT AGAIN''' contact the area host for instructions on how to proceed.
# Once the burner is lit adjust the valve until there is a constant feathered flame
#* If you are unable to get a constant flame do not use the forge and contact the area host for further instructions
# If you require the second burner open the valve for the rear burner 1/8th of a turn and allow it to light
# Adjust the valve to get a constant flame as you did for the first

== Important Information Regarding the Forge ==

# Carbon Steel '''ONLY'''! No other material can be placed in the forge.
# '''NO''' galvanized, painted, or otherwise coated steel in the forge.
# '''Do NOT''' poke the sides or back of the forge with your piece. The back hole is slightly higher than the bottom firebrick - please gently place your piece in and then rest it down on the bottom of the forge.
# Make sure the fuel line is '''NEVER''' touching the side of the forge.
# If the torch is sputtering there is something wrong. Try to give it a little more air and more fuel. If that doesn't work, you might be low on fuel. If it continues sputtering turn it off and alert the Area Host.
# Always assume the forge, any nearby tools, and the surrounding area is hot.

== Forge Welding/Flux Use ==

If you are going to use flux for any reason you '''MUST line the interior of the forge with non glazed floor tiles to protect the liner of the forge'''. Anyone caught not using the correct liner will have their certification revoked from the forge.

== Helpful Hints ==

* Directly under the burner is the hottest place in the forge - if you want something heated fast, place it there.
* Your steel will be as hot as it can be when it nearly matches the color of the forge around it.
* Try not to leave tools next to the forge when it is on - they will get very hot.
* Keep your tools cool by quenching often.
* If you have a question or something seems off - contact the area host.
* If you plan on using the forge for a large project you should provide your own tank
* If the tank is less than half full it may freeze during use, if this happens shutdown the forge and allow the tank to warm back up before you light the forge again.
* If the liner of the forge has a crack large enough for gas to enter, stop using the forge let the area host know.
* If you encounter an issue with the forge that requires contacting the area host you must place an out of service sign on the forge including why.

== List of recommended Certifiers ==

* Tom Judge
* Michael Skilton

== List of Currently Certified Users ==

{| class="wikitable" border="1"
! Qualified Member
! Trained By
|-
|Tom Judge
|Area Host
|-
|[[user:kuroishi|David Koppel]]
|Tom Judge
|-
|[[user:justin|Justin T. Conroy]]
|Tom Judge
|-
|Ryan Pierce
|Tom Judge
|-
|Jason Shanfield
|Tom Judge
|-
|Dean Anderson
|Tom Judge
|-
|Michael Skilton
|Tom Judge
|-
|Nick Naro
|Ron Olson
|-
|Raj Perera
|Ron Olson
|-
|Jennie P.
|Ron Olson
|-
|[[user:mkeith|Matt Keith]]
|Michael Skilton
|-
|Aaron Carlock
|Michael Skilton
|-
|Jim Baker
|Michael Skilton
|-
|Chris Iacullo
|Daron Wooding
|11/26/16
|-
|Clarence Bartenhagen
|Chris Iacullo
|5/5/17
|}

Lincoln Electric 3200HD

2017-05-05T14:36:25Z

Clarencebartenhagen:

{{Template:EquipmentPage
|owner = Pumping Station One
|certification = yes
|hackable = no
|model = Weld Pak 3200HD
|arrived = 2015-04-27
|doesitwork = yes
|where = Hot Metals
|value = $340
|contact = Ron Olson
|image = IMG_1583.JPG
|hostarea = Hot Metals
}}

Essentially "a hot melt glue gun for metals". It releases 75% argon / 25% CO2 gas as you weld to prevent oxidation of the metal. You're melting the metals you're joining, and adding a bead as well.

== Safety ==
* Wear natural fibers (cotton, wool) only. It puts out sparks and can melt synthetics onto your skin.
* Wear closed-toe shoes, unless you like setting your feet on fire.
* Cover all skin - it puts out a lot of UV light. You'll get a sunburn, guaranteed. Plus, you can get burned.
* It's a good idea to have a hat or something under the face shield, as sparks will go onto the top of your head.
* There are two screens on wheels - arrange them to block UV light from going to the rest of the shop.
* Use the thick gloves, also the face shield. The face shield for MIG is pretty handy, it darkens when you start welding.
* Yell "welding" before starting so anyone sneaking up on you is aware to avert their eyes.
* The piece will be hot for a long time after you welded it. You can grab it with tongs and dip in buckets.

== Approximate Steps for Use ==

=== Preparation ===
# Pull out the machine
# Clean out welding tip with the pliers that have files on the outside of the jaws.
# Check inside if it's wired for MIG. There's a diagram on the inside of the case. This should not change but can.
## The reel of metal wire size should match your recommended diameter.
## Wire adjustment is much like the 3D printers' - it flips up and has a tension holder
# Also check the recommended settings for welding. You will need to know a letter and a number.
# Set the recommended settings on the front panel.
# Plug it in.
# Cut the wire tip using the pliers to the recommended length.
# Check that the gas pressure is above 500PSI. If it's below, press the button on the left wall that will tell Ron to order more gas.
## Not sure if can use below 500PSI - I think we're fine as long as it outputs 20CFH?
# Adjust gas output on machine to 20CFH
# Attach the ground to either the table or the part, depending on what you're doing.

=== Use ===
* Close the screens behind you.
* Check around periodically for stuff you set on fire. This thing puts out hot sparks. I set a rag on fire the first time I used it. I was confused why the authorizer had brought a smoldering rag for authorization - nope, that was me.
* You may want to brush the joints before welding. Be sure to pay attention to the labeling on the metal brush - steel only.
* It may be a good idea to tack both ends of the parts being welded.
* Make sure there's no crimps in the tube feeding the metal wire. It should be as straight as possible.
* Ideally you would weld at about a 45° angle.
* If welding something perpendicular, you're trying to make a puddle (bead) that equally touches both parts. You'll angle it towards the top piece slightly more.
* Yell "Welding" before starting.
* The machine has a duty cycle of 2 minutes for every 10. That means you can only use the machine for 2 minutes before taking a break to let it cool down. In practice you usually won't have a problem with this, but for longer, and multiple welds, pay attention to this.

=== When Done ===
# Turn off gas.
# Pull trigger til the PSI reaches 0.
# Nice to cut off the extra wire you just fed in the above step.
# Unplug.
# Coil up everything and put back.
# Brush off the mess from the table like the fine, upstanding citizen you are.
# Put away anything else you got out, like metals, gloves, face mask.

== Status ==

Standard electric power plug has been replaced with a NEMA 5-20 type plug, plugs right into the wall socket there but won't plug into a power strip or extension cord.

== Some Info ==
http://www.4x4review.com/lincoln-eletrics-weld-pak-3200-hd-mig-welder/
== List of Currently Authorized Users ==
{| class="wikitable" border="1"
! Authorized Member Keon Turner
! Authorized By
|-
|Alejandro Drexler
|Ron Olson
|-
|Chris Agocs
|Ron Olson
|-
|Yousef Zaffarkhan
|Ron Olson
|-
|Andy Larkin
|Ron Olson
|-
|Samuel Sion
|Ron Olson
|-
|Lauren Svedman
|Ron Olson
|-
|Aaron Carlock
|Ron Olson
|-
|Greg Kudlacz
|Ron Olson
|-
|Daniel Maziarz
|Ron Olson
|-
|Connor Sullivan
|Tom Judge
|-
|Keith Couture
|Ron Olson
|-
|Jordan Montes
|Ron Olson
|-
|Ken Burkhardt
|Ron Olson
|-
|Sam Olendorf
|Ron Olson
|-
|Eugene Liokumovich
|Ron Olson
|-
|[[user:mkeith|Matt Keith]]
|Ron Olson
|-
|[[user:panchan99|Juan Ramos]]
|Jeremy Bloyd-Peshkin
|-
|[[user:smash|Ashley Matrisciano]]
|Jeremy Bloyd-Peshkin
|-
|[[user:smash|Burton Kent]]
|Jeremy Bloyd-Peshkin
|-
|Brian Cuocci
|Ron Olson
|-
|Sam Paris
|Ron Olson
|-
|Clarence Bartenhagen
|Chris Iacullo
|}

[[Category: Hot Metals]]

Jet Wood Lathe

2017-02-02T15:50:46Z

Clarencebartenhagen: /* List of Currently Certified Users */

{{Template:EquipmentPage
|image =
|owner = David Rubman
|serial = NAN
|certification = yes
|hackable = no
|model = Jet 1236
|arrived = 11/21/2015
|doesitwork = yes
|contact = David Rubman
|where = Wood Shop
|value = 800
|itemphoto =
|hostarea = Wood Shop
}}

= Authorization for this tool by authorized proctors only =

'''This tool requires certification for use.'''

== Authorized Proctors ==

'''This tool requires certification for use. Please contact one of the following to arrange authorization.'''
* This list is a basic starting point pending approval of the area host.

{| class="wikitable" border="1"
! Proctor
! Contact
|-
|Matt Triano
|matt.triano @ gmail.com
|-
|Eric Beauchamp — area host
|eric @ home-chicago.com
|-
|Sevin Strauss — approved authorizer
|
|-
|Andrew Camardella — approved authorizer
|
|-
|}

== Resources ==

[https://wiki.pumpingstationone.org/Wood_Lathe_Authorization_Checklist Wood Lathe Authorization Checklist]

[https://wiki.pumpingstationone.org/File:Introwt.pdf Intro to Woodturning by Brian Clifford]

[https://www.reddit.com/r/turning/wiki/index Woodturning Reddit Wiki]

== Personal Protective Equipment ==

* Face shield (not just safety glasses) must be worn.
* Long and loose hair must be contained.
* Do not wear gloves or loose clothing.
* Remove watches, rings, and other jewelry.
* Roll up or don't wear long sleeves.
* Dust protection may be required.

== Pre-Operational Safety Checks ==
* Locate and ensure you are familiar with all machine operations and controls.
* Ensure all guards are fitted, secure and functional. Do not operate if guards are missing or faulty.
* Workpiece must be securely fastened to face plate, chuck or between centers.
* Rotate the workpiece by hand to check clearance between tool rest and bed.
* Ensure the cutting tools are sharp and in good condition.
* Start the dust extraction unit before using the machine.
* Make sure all clamping handles are tight.

== Operational Safety Checks ==
* Adjust speed to suit the diameter of the work and turning operation (IMPORTANT - *never* adjust speed while the lathe is off!)
* Before making adjustments (apart from speed), switch off and bring the machine to a complete standstill.
* Keep the tool rest adjusted close to the work and at the correct height.
* Stop the lathe and remove all tool rests before sanding.

== Ending Operations and Cleaning Up ==
* Switch off the machine when work completed.
* Return all chisels and other tools to racks.
* Leave the machine in a safe, clean and tidy state.
* Sweep or vacuum any wood debris/dust/shavings.

== Potential Hazards and Injuries ==
* Eye injuries from flying debris or defective timber.
* Hair/clothing getting caught in moving machine parts.
* Airborne dust.

== Do ==
* Rough cut the workpiece as close as possible to the finished shape before installing it.
* Check your workpiece for flaws, cracks, knots etc. and test glue joints before mounting the workpiece on machine.
* Use the lowest speed when starting a new workpiece.

== Don't ==
* Drive the workpiece into the drive center while the drive center is in the headstock.
** Set the drive center into the workpiece with a soft mallet prior to installing it on the headstock.
* Touch your project by hand while the lathe is running

== How To Get Certified ==
The area host has determined that certifications for this machine should not be viral.

A list of members allowed to certify others will be posted here when the Danger Committee has finish creating a process.

== List of Currently Certified Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
! Auth Date
|-
|Matt Triano
|Patrick Grider
|-
|Sevin Straus
|Danger Committee
|-
|Eric Beauchamp
|Danger Committee
|-
|Erik Wessing
|Danger Committee
|-
|Andrew Camardella
|Danger Committee
|-
|Ray Doeksen
|Danger Committee
|-
|Michael Skilton
|Danger Committee
|-
|Daron Wooding
|Andrew Camardella
|-
|Sam Paris
|Andrew Camardella
|2016-07-20
|-
|Donald Wells
|Andrew Camardella
|2016-07-20
|-
|[[user:mct|McTavish McArdle]]
|Andrew Camardella
|2016-07-20
|-
|[[user:goatking|An Phan]]
|Andrew Camardella
|2016-08-18
|-
|[[user:mkeith|Matt Keith]]
|Andrew Camardella
|2016-08-18
|-
|Ian Monroe
|Andrew Camardella
|2016-07-20
|-
|Les Schier
|Sevin Straus
|2016-09-01
|-
|Jon Komperda
|Andy Larkin
|2016-10-27
|-
|Clarence Bartenhagen
|Sevin Straus
|2017-02-01
|}

== Documentation ==
The following is a work in progress.
https://wiki.pumpingstationone.org/Wood_Lathe_Authorization_Checklist

Manual https://wiki.pumpingstationone.org/File:Jet_1236.pdf

[[File:Oneway Chuck Manual.pdf]]

[[Category:Wood Shop]]
[[Category:Shop Equipment]]