PS:1 Wiki Dev - User contributions [en]

Nikon H-14A Optical Comparator

2017-05-11T18:28:20Z

Dba:

{{Template:EquipmentPage
|owner = "PS:One"
|hostarea = Cold_Metals
|certification = no
|hackable = no
|model = Nikon H-14A
|serial = SERIAL NUMBER
|arrived = DATE
|where = Cold Metals
|doesitwork = yes
|contact = Link to user page of contact person
|value = $300
|image = "IMAGENAME.JPG" (case sensitive, this is whatever you named the image when you uploaded it)
}}

Nikon H-14A Optical Comparator

2017-05-11T18:27:25Z

Dba:

{{Template:EquipmentPage
|owner = "PS:One"
|hostarea = Cold_Metals
|certification = no
|hackable = no
|model = Nikon H-14A
|serial = SERIAL NUMBER
|arrived = DATE
|where = Cold Metals
|doesitwork = yes
|contact = Link to user page of contact person
|value = $999
|image = "IMAGENAME.JPG" (case sensitive, this is whatever you named the image when you uploaded it)
}}

Beverly Shear

2017-05-06T00:44:03Z

Dba:

{{Template:EquipmentPage
|image = beverly_shear.jpg
|owner=PS:One
|model=Beverly Shear Model B-2
|arrived=January 2015
|doesitwork=yes
|contact=Dean Anderson
|where=Cold Metals
|certification=yes
|hackable=no
|value=~500}}

== Description ==
The Beverly shear is for cutting sheet metal up to 10 gauge in mild steel and 14 gauge in stainless steel.

== To Do ==
Adjust blade.
Make a sign with allowable thicknesses.

== Blade Adjustment ==
Beverly suggests starting with a clearance between the blades of 1/4 the thickness of the material
and decrease this until you get a cut edge with no burr. Use a feeler gauge to measure the clearance. Soft
material-small clearance, harder material-large clearance, with a factor thrown in for material thickness.

== Resources ==
http://www.alexbealer.org/page.php?id=51

== List of Currently Authorized Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
!Date Trained
|-
|Dean Anderson
|Machine Shop Host Cred
|
|-
|[[user:justin|Justin T. Conroy]]
|Everett Wilson
|2015/06/10
|-
|[[user:kuroishi|Doorman Dave]]
|Everett Wilson
|2015/06/10
|-
|[[user:nerobro|Greg "nerobro" Teiber]]
|Everett Wilson
|2015/06/10
|-
|Peter Letscher
|Todd Allen
|10/28/15
|-
|Aaron Carlock
|Todd Allen
|11/18/15
|-
|-}

Rockwell Hardness Tester

2017-05-06T00:41:02Z

Dba: /* Notes */

{{Template:EquipmentPage
|owner=PS:One
|model=4M
|serial=4MM 344
|arrived=Summer, 2015
|doesitwork=yes
|contact=Everett Wilson
|where=Cold Metals, on a bench
|certification=yes
|hackable=no
|value=$500
|image=rockwellhardness.jpg
|hostarea=Cold Metals
}}

{| class="wikitable" border="1"
! Qualified Member
! Trained By
|-
|Dean Anderson
|Danger committee
|-
|Everett Wilson
|Danger committee
|}

== Notes ==
As of October 2015, the machine shop doesn't have a diamond indenter for the Rockwell C scale -- but we do have spherical indenters for Rockwell B.

Keep the dust cover on. Use calibration discs if you care about your results. Accessories for the tester are in the tan colored cabinet.

[[Category: Cold Metals]]

DoAll Drill Press

2017-05-06T00:33:20Z

Dba:

{{Template:EquipmentPage
| owner = Dillon Gray
| model = 58-51
| serial = 58-333
| arrived = 2012
| doesitwork = no
| contact = Dean Anderson
| where = Cold Metals
| certification = yes
| hackable = no
| value = $800
| image = DoallDro.jpg
}}
Removed from service. This Doall model appears to be a rebadged Wilton 5816.

== Problems ==
During an auth, Everett noticed significant wobble in the chuck -- enough to make it unusable. Ron Bean fixed by replacing the chuck on 5/15/15.

=== Upgrades ===
[[User:Dbever | Derek]] added a tachometer/DRO. [https://github.com/loansindi/Do-All-DRO Patches welcome].

== List of Currently Authorized Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
|-
|Dillon Gray
|Dillon Gray
|-
|Eric Stein
|Steven Finkelman
|-
|Ryan Pierce
|Mike Warot
|-
|Larry Thorpe
|Mike Warot
|-
|Tucker Tomlinson
|Steve Finkelman
|-
|Charlie Stauffer
|Tucker Tomlinson
|-
|Michael Skilton
|Tucker Tomlinson
|-
|Dee Newcum
|Tucker Tomlinson
|-
|David Fell
|Tucker Tomlinson
|-
|Everett Wilson
|Michael Skilton
|-
|Rhett Rozga
|Dillon Gray
|-
|Greg Teiber
|Steven Finkelman
|-
| Jason Shanfield
| Ed Bennett
|-
|[[user:justin|Justin T. Conroy]]
|Ed Bennett
|-
|Bryan Gleason
|Dillon Gray
|-
|[[user:dwlocks|Dan Locks]]
|Dillon Gray
|-
|Sloan Lavery
|Ed Bennett
|-
|Casey Olson
|Ed Bennett
|-
|Todd Allen
|Ed Bennett
|-
|David Morton
|Ed Bennett
|-
|Thomas Wright
|Ed Bennett
|-
|George Shaw
|Thomas Wright
|-
|Rich Smith
|Thomas Wright
|-
|Tom Forajter
|Thomas Wright
|-
|Tyler Natoli
|Ed Bennett
|-
|Michael Leinartas
|Ed Bennett
|-
|Kyle Bieneman
|Todd Allen
|-
|Scott Little
|Todd Allen
|-
|RJ Metzger
|Todd Allen
|-
|Giovanni Arroyo
|Todd Allen
|-
|Joao Santos
|Todd Allen
|-
|Nicholas Haldereman
|Todd Allen
|-
|Doorman Dave
|Todd Allen
|-
|Stephen Ioannou
|Todd Allen
|-
|Lucas Goossen
|Todd Allen
|-
|[[user:RogerMoore|Roger Moore]]
|Todd Allen
|-
|[[User:Mwilkens|Matt Wilkens]]
|Todd Allen
|-
|Rhonda Jackson
|Todd Allen
|-
|Matt Meshulam
|Todd Allen
|-
|Kevin Pulver
|Todd Allen
|-
|Andrew Camardella
|Todd Allen
|-
|Mike Coriale
|Todd Allen
|-
|Nick Naro
|Todd Allen
|-
|John Farmer
|Todd Allen
|-
|[[user:Jaypee|Jay Pee]]
|Todd Allen
|-
|Sam Paris
|Todd Allen
|-
|Jake Rush
|Todd Allen
|-
|Carolyn Ignacio
|Todd Allen
|-
|Andrew Sowa
|Todd Allen
|-
|Hilary Lee
|Todd Allen
|-
|Eric Slehofer
|Todd Allen
|-
|Sam Reicks
|Todd Allen
|-
|Tyler Matthew
|Todd Allen
|-
|Ben Bogler
|Todd Allen
|-
|Brittany Krawczyk
|Todd Allen
|-
|Cary Lahucik
|Todd Allen
|-
|Eric Yu
|Todd Allen
|-
|Davis Mazariegos
|Todd Allen
|-
|Dan Baltudis
|Todd Allen
|-
|Ryan Taylor
|Everett Wilson
|-
|Andy Richardson
|Everett Wilson
|-
|David Srebro
|Todd Allen
|-
|Shae Kurko
|Todd Allen
|-
|[[User:glenn|Glenn Powers]]
|Todd Allen
|-
|Ryan Neuman
|Everett Wilson
|-
|Jeff Lawson
|Ron Olson
|-
|James Villalpando
|Ron Olson
|-
|Pericles Tsellos
|Todd Allen
|14JUN2015
|-
|Hunter Koerner
|Todd Allen
|6/14/15
|-
|-
|Erik Wessing
|Todd Allen
|-
|Eric Reusche
|Todd Allen
|-
|Raj Perera
|Todd Allen
|6/14/15
|-
|Jim Baker
|Todd Allen
|-
|Kevin Sampson
|Todd Allen
|7/22/15
|-
|Tom Boeman
|Todd Allen
|8/30/15
|-
|Jonathan Levine
|Todd Allen
|9/23/15
|-
|Alejandro Drexler
|Todd Allen
|9/23/15
|-
|Niko Hawley
|Todd Allen
|-
|Will Alt
|Todd Allen
|10/28/15
|-
|Peter Letscher
|Todd Allen
|10/28/15
|-
|-Caleb Young
|-Eric Beauchamp
|-
|Aaron Carlock
|Todd Allen
|11/18/15
|-
|Jennie P
|Todd Allen
|11/18/15
|-
|Kurt Ziegel
|Todd Allen
|11/18/15
|-
|Mike Forkan
|Todd Allen
|11/18/15
|-
|Elizabeth Arundel
|Todd Allen
|10/28/15
|-
|Jean Michel Crettaz
|Todd Allen
|-
|Lauren Svedman
|Michael Patton
|1/06/16
|-
|Bruce McConachie
|Michael Patton
|1/10/16
|-
|Andrew Dalesandro
|Michael Patton
|1/10/16
|-
|Tony Johnson
|Michael Patton
|1/10/16
|-
|Brandon Love
|Michael Patton
|1/27/16
|-
|Adam Stafford
|Michael Patton
|4/17/16
|-
|Ian Monroe
|Michael Patton
|6/29/16
|-
|Joe Iklov
|Michael Patton
|6/29/16
|-
|Jim Brink
|Michael Patton
|6/29/16
|-
|Frank Bowles
|Michael Patton
|6/29/16
|-
|Eugene Liokumovich
|Michael Patton
|-
|Sam Olendorf
|Michael Patton
|-
|Brian Cuocci
|Michael Patton
|10/5/16
|-
|[[User:jonk|Jon Komperda]]
|Dean Anderson
|11/6/16
|-
|Chris Ruhland
|Michael Patton
|11/7/16
|-
|Ashish Jasani
|Michael Patton
|11/7/16
|-
|Abel Greenwald
|Michael Patton
|-
|Matthew Quigley
|Michael Patton
|-
|-}

[[Category:Shop Equipment]]
[[Category:Cold Metals]]

Hydraulic Lift Table

2017-05-06T00:29:43Z

Dba:

{{Template:EquipmentPage
|owner=PS:One
|model=Big Joe?
|serial=
|arrived=
|doesitwork=yes
|contact=Dean Anderson
|where=Cold Metals, on a bench
|certification=No
|hackable=no
|value=$500
|image=hydraulicLiftTable.jpg
|hostarea=Cold Metals
}}

== Safety ==
Be extremely careful when moving heavy items- The lift can tip and dump your load onto you. Always lower the table before moving anything heavy.

[[Category: Cold Metals]]

Engine Crane

2017-05-06T00:24:46Z

Dba:

{{Template:EquipmentPage
|owner=Dean Anderson
|model=
|serial=
|arrived=
|doesitwork=yes
|contact=Dean Anderson
|where=Cold Metals, on the floor
|certification=No
|hackable=no
|value=$300
|image=engineCrane.jpg
|hostarea=Cold Metals
}}

= Safety ==
*The crane doesn't have a rating listed. When in doubt, assume the crane can't lift your item
*Be extremely careful when using the crane at high lifts: it can be very tippy, and drop heavy loads on you
[[Category: Cold Metals]]

Volunteer Positions

2017-04-04T22:02:31Z

Dba: /* Machine Shop Authorizers */

The Board of Directors has designated the following official Volunteer Positions. See [[Area Hosts and Volunteer Positions Policy]] for more information. See also [[:Category:Hosted Areas|Area Hosts]] for a list of Area Hosts.

== Authorizer ==
''Main article: [[Volunteer Authorizer]]''

Getting authorized on tools can be tough. Sometimes it's hard for new members to figure out how to get authorized, sometimes classes fill up in hours, sometimes classes aren't scheduled regularly. We want to fix that. The Board has created the following Volunteer Positions. We need a few members to step up and offer their time to get people authorized.

=== Responsibilities ===
Each Authorizer will be required to hold regularly scheduled office hours (the Board is recommending two, two hour sessions each month as a good starting place) to offer authorizations, assistance with tools, or anything else in their assigned areas.

=== Incentives ===
Authorizers will receive either a free Starving Hacker membership or $40/month off of a full membership.

=== CNC Authorizer ===
* Contact: Matt Meshalum
** email: matt.meshulam at gmail dot com
* Contact: Rob Dumas

=== Hot Metals Authorizer ===
* Daron Wooding
* Contact: '''OPEN! Contact president@pumpingstationone.org to apply!'''
** email:

=== Machine Shop Authorizers ===
* Contact: Chris Ruhland
** email: ruhlandc at gmail.com
* Contact: Sam Olendorf
** email: solendorf at gmail.com
* Open

=== Wood Shop Authorizer ===
* Contact: Andy Larkin
** email:andylarkin100 at gmail.com
*Contact:Ken Burkhardt
**email:kburkh1@gmail.com

Category:Cold Metals

2017-03-31T05:25:50Z

Dba: /* Online Resources */

The Cold Metals Area is one of the [https://wiki.pumpingstationone.org/Category:Hosted_Areas Hosted Areas] here at PS:One. The current Area Host is Dean Anderson.

{{Infobox HostedArea
| image = Equipment-no-photo.jpg
| areaname = Metal Shop
| hostedsince =
| location = Back corner
| toolcategory = [[:Category:Shop Equipment]]
| hostname = Dean
| hostphone =
| hostemail =
| hostother =
| hosthours = Tuesday 8:30pm-11pm
| hostcerts = see below
}}

== Safety ==

* Safety glasses with side shields are required when operating machines or when in the vicinity of operating machines.

* Gloves are not allowed when operating machines.

If you see someone using the equipment improperly, either show them how to do it right, or ask them to stop and seek certification. Notify the Area Host if anyone is abusing, damaging, or messing with the tools in an inappropriate fashion.

If the smoke/CO2 detector goes off, stop what you are doing. Do not shut it off and go back to work until you take a break for at least 15 minutes to be sure there aren't any harmful fumes.

== Area Rules ==

* Safety third - But seriously, use at miminum the required safety gear for the tool you are using. Know where the closest fire extinguisher is as well as the first aid kit. And pay attention to what you are doing.
* Clean up after yourself - sweep, throw out little garbage bits, put large scrap pieces in the scrap storage locations.
* Label your projects - Name, phone number, email, and date it each time you work on it.
* Put things back when you're done - Lets try to make sure everyone can find the tool they are looking for once you are finished.
* Respect all the tools - They are hungry beasts and will maim you. Don't be goofing off in the shop. Only use tools you are certified to use.
* If something breaks, put a note on it and contact the Area Host, don't just leave it for the next person to find.
* Make awesome things!

== Project Storage ==

<ol>
<li>Projects too large for your locker cannot be left in the shop in a manner that makes any tool unusable. (If you have to store your project in the shop, find an out of the way place for it).</li>
<li>You must have a label with your name, phone number, and email on your project and any materials that belong to you. Every time you work on it, write the date on your label.</li>
<li>If a project is untouched for 30 days, the project will be considered abandoned and be made available to the membership as scrap or thrown away.</li>
<li>Your project may not be stored in the space for more than '''60 days TOTAL time''', whether you worked on it daily or once every other week. </li>

</ol>
For best results, have all the materials on hand when you start a project and set aside time to finish it quickly so we don't have projects laying all over the shop, half done, for months.

== Tools Available ==

All equipment in the workshop has been tagged [[:Category:Shop Equipment]].

All equipment requires certification to be used. Please see the individual tool pages for information on who can certify you to use these tools.

Requests for additional equipment are available at [[Machine Shop Wishlist|Metalshop Wishlist]].

== Using the tools ==

If it belongs to PS:One, please be nice to the tools. If they belong to a member who is awesome enough to loan us their personal gear, make sure you treat it extra nice and also, get their permission first.

Please be respectful and aware of others working in the shop at the same time you are. If you are throwing sparks, throw them away from other people. If you are walking around with hot metal, say something so others know where you are and don't get branded. If you are going to start making a lot of noise, let other people know so they can get some ear protection, don't just deafen them.

== Authorizations ==

There are several categories of authorizations in the machine shop.

* Tier 1 - the non-precision machines. This includes the machine shop bandsaws, DoAll drill press, hot metals belt grinder and cutoff saw. Contact Michael Patton (Patton.Michael13 at gmail.com)

* Manual Bridgeport milling machine. Tier 1 authorization is a prerequisite. Contact JP DeBauge (impatientinventor at gmail.com) or watch the mailing list for the next session.

* Clausing lathe. Tier 1 authorization is a prerequisite. Contact Anna Yu to schedule.

== Online Resources ==
Youtube Channels

Shadon HKW
https://www.youtube.com/user/shadonhkw/featured

ox tools
https://www.youtube.com/user/oxtoolco

Keith Rucker - Vintage Machinery
https://www.youtube.com/user/ksruckerowwm/featured

Stefan Gotteswinter
https://www.youtube.com/user/syyl/featured

Adam Booth Abomb79
https://www.youtube.com/user/Abom79/featured

AvE
https://www.youtube.com/user/arduinoversusevil

Tom's Techniques
https://www.youtube.com/user/Figbash3/featured

Mattias Christianson
https://www.youtube.com/user/DrMerkwurdig?feature=hovercard

This Old Tony
https://www.youtube.com/user/featony

Metal Man Sweden
https://www.youtube.com/user/MetalmanSweden

Tubalcain
https://www.youtube.com/user/mrpete222

[[Category:Hosted Areas]]
[[Category:Member Manual]]
[[Category:Equipment]]

Category:Cold Metals

2017-03-29T22:28:04Z

Dba: /* Online Resources */

The Cold Metals Area is one of the [https://wiki.pumpingstationone.org/Category:Hosted_Areas Hosted Areas] here at PS:One. The current Area Host is Dean Anderson.

{{Infobox HostedArea
| image = Equipment-no-photo.jpg
| areaname = Metal Shop
| hostedsince =
| location = Back corner
| toolcategory = [[:Category:Shop Equipment]]
| hostname = Dean
| hostphone =
| hostemail =
| hostother =
| hosthours = Tuesday 8:30pm-11pm
| hostcerts = see below
}}

== Safety ==

* Safety glasses with side shields are required when operating machines or when in the vicinity of operating machines.

* Gloves are not allowed when operating machines.

If you see someone using the equipment improperly, either show them how to do it right, or ask them to stop and seek certification. Notify the Area Host if anyone is abusing, damaging, or messing with the tools in an inappropriate fashion.

If the smoke/CO2 detector goes off, stop what you are doing. Do not shut it off and go back to work until you take a break for at least 15 minutes to be sure there aren't any harmful fumes.

== Area Rules ==

* Safety third - But seriously, use at miminum the required safety gear for the tool you are using. Know where the closest fire extinguisher is as well as the first aid kit. And pay attention to what you are doing.
* Clean up after yourself - sweep, throw out little garbage bits, put large scrap pieces in the scrap storage locations.
* Label your projects - Name, phone number, email, and date it each time you work on it.
* Put things back when you're done - Lets try to make sure everyone can find the tool they are looking for once you are finished.
* Respect all the tools - They are hungry beasts and will maim you. Don't be goofing off in the shop. Only use tools you are certified to use.
* If something breaks, put a note on it and contact the Area Host, don't just leave it for the next person to find.
* Make awesome things!

== Project Storage ==

<ol>
<li>Projects too large for your locker cannot be left in the shop in a manner that makes any tool unusable. (If you have to store your project in the shop, find an out of the way place for it).</li>
<li>You must have a label with your name, phone number, and email on your project and any materials that belong to you. Every time you work on it, write the date on your label.</li>
<li>If a project is untouched for 30 days, the project will be considered abandoned and be made available to the membership as scrap or thrown away.</li>
<li>Your project may not be stored in the space for more than '''60 days TOTAL time''', whether you worked on it daily or once every other week. </li>

</ol>
For best results, have all the materials on hand when you start a project and set aside time to finish it quickly so we don't have projects laying all over the shop, half done, for months.

== Tools Available ==

All equipment in the workshop has been tagged [[:Category:Shop Equipment]].

All equipment requires certification to be used. Please see the individual tool pages for information on who can certify you to use these tools.

Requests for additional equipment are available at [[Machine Shop Wishlist|Metalshop Wishlist]].

== Using the tools ==

If it belongs to PS:One, please be nice to the tools. If they belong to a member who is awesome enough to loan us their personal gear, make sure you treat it extra nice and also, get their permission first.

Please be respectful and aware of others working in the shop at the same time you are. If you are throwing sparks, throw them away from other people. If you are walking around with hot metal, say something so others know where you are and don't get branded. If you are going to start making a lot of noise, let other people know so they can get some ear protection, don't just deafen them.

== Authorizations ==

There are several categories of authorizations in the machine shop.

* Tier 1 - the non-precision machines. This includes the machine shop bandsaws, DoAll drill press, hot metals belt grinder and cutoff saw. Contact Michael Patton (Patton.Michael13 at gmail.com)

* Manual Bridgeport milling machine. Tier 1 authorization is a prerequisite. Contact JP DeBauge (impatientinventor at gmail.com) or watch the mailing list for the next session.

* Clausing lathe. Tier 1 authorization is a prerequisite. Contact Anna Yu to schedule.

== Online Resources ==
Youtube Channels

Shadon HKW
https://www.youtube.com/user/shadonhkw/featured

ox tools
https://www.youtube.com/user/oxtoolco

Keith Rucker - Vintage Machinery
https://www.youtube.com/user/ksruckerowwm/featured

Stefan Gotteswinter
https://www.youtube.com/user/syyl/featured

Adam Booth Abomb79
https://www.youtube.com/user/Abom79/featured

AvE
https://www.youtube.com/user/arduinoversusevil

Tom's Techniques
https://www.youtube.com/user/Figbash3/featured

Mattias Christianson
https://www.youtube.com/user/DrMerkwurdig?feature=hovercard

This Old Tony
https://www.youtube.com/user/featony

Tubalcain
https://www.youtube.com/user/mrpete222

[[Category:Hosted Areas]]
[[Category:Member Manual]]
[[Category:Equipment]]

Category:Cold Metals

2017-03-29T22:27:40Z

Dba: /* Online Resources */

The Cold Metals Area is one of the [https://wiki.pumpingstationone.org/Category:Hosted_Areas Hosted Areas] here at PS:One. The current Area Host is Dean Anderson.

{{Infobox HostedArea
| image = Equipment-no-photo.jpg
| areaname = Metal Shop
| hostedsince =
| location = Back corner
| toolcategory = [[:Category:Shop Equipment]]
| hostname = Dean
| hostphone =
| hostemail =
| hostother =
| hosthours = Tuesday 8:30pm-11pm
| hostcerts = see below
}}

== Safety ==

* Safety glasses with side shields are required when operating machines or when in the vicinity of operating machines.

* Gloves are not allowed when operating machines.

If you see someone using the equipment improperly, either show them how to do it right, or ask them to stop and seek certification. Notify the Area Host if anyone is abusing, damaging, or messing with the tools in an inappropriate fashion.

If the smoke/CO2 detector goes off, stop what you are doing. Do not shut it off and go back to work until you take a break for at least 15 minutes to be sure there aren't any harmful fumes.

== Area Rules ==

* Safety third - But seriously, use at miminum the required safety gear for the tool you are using. Know where the closest fire extinguisher is as well as the first aid kit. And pay attention to what you are doing.
* Clean up after yourself - sweep, throw out little garbage bits, put large scrap pieces in the scrap storage locations.
* Label your projects - Name, phone number, email, and date it each time you work on it.
* Put things back when you're done - Lets try to make sure everyone can find the tool they are looking for once you are finished.
* Respect all the tools - They are hungry beasts and will maim you. Don't be goofing off in the shop. Only use tools you are certified to use.
* If something breaks, put a note on it and contact the Area Host, don't just leave it for the next person to find.
* Make awesome things!

== Project Storage ==

<ol>
<li>Projects too large for your locker cannot be left in the shop in a manner that makes any tool unusable. (If you have to store your project in the shop, find an out of the way place for it).</li>
<li>You must have a label with your name, phone number, and email on your project and any materials that belong to you. Every time you work on it, write the date on your label.</li>
<li>If a project is untouched for 30 days, the project will be considered abandoned and be made available to the membership as scrap or thrown away.</li>
<li>Your project may not be stored in the space for more than '''60 days TOTAL time''', whether you worked on it daily or once every other week. </li>

</ol>
For best results, have all the materials on hand when you start a project and set aside time to finish it quickly so we don't have projects laying all over the shop, half done, for months.

== Tools Available ==

All equipment in the workshop has been tagged [[:Category:Shop Equipment]].

All equipment requires certification to be used. Please see the individual tool pages for information on who can certify you to use these tools.

Requests for additional equipment are available at [[Machine Shop Wishlist|Metalshop Wishlist]].

== Using the tools ==

If it belongs to PS:One, please be nice to the tools. If they belong to a member who is awesome enough to loan us their personal gear, make sure you treat it extra nice and also, get their permission first.

Please be respectful and aware of others working in the shop at the same time you are. If you are throwing sparks, throw them away from other people. If you are walking around with hot metal, say something so others know where you are and don't get branded. If you are going to start making a lot of noise, let other people know so they can get some ear protection, don't just deafen them.

== Authorizations ==

There are several categories of authorizations in the machine shop.

* Tier 1 - the non-precision machines. This includes the machine shop bandsaws, DoAll drill press, hot metals belt grinder and cutoff saw. Contact Michael Patton (Patton.Michael13 at gmail.com)

* Manual Bridgeport milling machine. Tier 1 authorization is a prerequisite. Contact JP DeBauge (impatientinventor at gmail.com) or watch the mailing list for the next session.

* Clausing lathe. Tier 1 authorization is a prerequisite. Contact Anna Yu to schedule.

== Online Resources ==
Youtube Channels
Shadon HKW
https://www.youtube.com/user/shadonhkw/featured

ox tools
https://www.youtube.com/user/oxtoolco

Keith Rucker - Vintage Machinery
https://www.youtube.com/user/ksruckerowwm/featured

Stefan Gotteswinter
https://www.youtube.com/user/syyl/featured

Adam Booth Abomb79
https://www.youtube.com/user/Abom79/featured

AvE
https://www.youtube.com/user/arduinoversusevil

Tom's Techniques
https://www.youtube.com/user/Figbash3/featured

Mattias Christianson
https://www.youtube.com/user/DrMerkwurdig?feature=hovercard

This Old Tony
https://www.youtube.com/user/featony

Tubalcain
https://www.youtube.com/user/mrpete222

[[Category:Hosted Areas]]
[[Category:Member Manual]]
[[Category:Equipment]]

Category:Cold Metals

2017-03-29T21:50:07Z

Dba: /* Online Resources */

The Cold Metals Area is one of the [https://wiki.pumpingstationone.org/Category:Hosted_Areas Hosted Areas] here at PS:One. The current Area Host is Dean Anderson.

{{Infobox HostedArea
| image = Equipment-no-photo.jpg
| areaname = Metal Shop
| hostedsince =
| location = Back corner
| toolcategory = [[:Category:Shop Equipment]]
| hostname = Dean
| hostphone =
| hostemail =
| hostother =
| hosthours = Tuesday 8:30pm-11pm
| hostcerts = see below
}}

== Safety ==

* Safety glasses with side shields are required when operating machines or when in the vicinity of operating machines.

* Gloves are not allowed when operating machines.

If you see someone using the equipment improperly, either show them how to do it right, or ask them to stop and seek certification. Notify the Area Host if anyone is abusing, damaging, or messing with the tools in an inappropriate fashion.

If the smoke/CO2 detector goes off, stop what you are doing. Do not shut it off and go back to work until you take a break for at least 15 minutes to be sure there aren't any harmful fumes.

== Area Rules ==

* Safety third - But seriously, use at miminum the required safety gear for the tool you are using. Know where the closest fire extinguisher is as well as the first aid kit. And pay attention to what you are doing.
* Clean up after yourself - sweep, throw out little garbage bits, put large scrap pieces in the scrap storage locations.
* Label your projects - Name, phone number, email, and date it each time you work on it.
* Put things back when you're done - Lets try to make sure everyone can find the tool they are looking for once you are finished.
* Respect all the tools - They are hungry beasts and will maim you. Don't be goofing off in the shop. Only use tools you are certified to use.
* If something breaks, put a note on it and contact the Area Host, don't just leave it for the next person to find.
* Make awesome things!

== Project Storage ==

<ol>
<li>Projects too large for your locker cannot be left in the shop in a manner that makes any tool unusable. (If you have to store your project in the shop, find an out of the way place for it).</li>
<li>You must have a label with your name, phone number, and email on your project and any materials that belong to you. Every time you work on it, write the date on your label.</li>
<li>If a project is untouched for 30 days, the project will be considered abandoned and be made available to the membership as scrap or thrown away.</li>
<li>Your project may not be stored in the space for more than '''60 days TOTAL time''', whether you worked on it daily or once every other week. </li>

</ol>
For best results, have all the materials on hand when you start a project and set aside time to finish it quickly so we don't have projects laying all over the shop, half done, for months.

== Tools Available ==

All equipment in the workshop has been tagged [[:Category:Shop Equipment]].

All equipment requires certification to be used. Please see the individual tool pages for information on who can certify you to use these tools.

Requests for additional equipment are available at [[Machine Shop Wishlist|Metalshop Wishlist]].

== Using the tools ==

If it belongs to PS:One, please be nice to the tools. If they belong to a member who is awesome enough to loan us their personal gear, make sure you treat it extra nice and also, get their permission first.

Please be respectful and aware of others working in the shop at the same time you are. If you are throwing sparks, throw them away from other people. If you are walking around with hot metal, say something so others know where you are and don't get branded. If you are going to start making a lot of noise, let other people know so they can get some ear protection, don't just deafen them.

== Authorizations ==

There are several categories of authorizations in the machine shop.

* Tier 1 - the non-precision machines. This includes the machine shop bandsaws, DoAll drill press, hot metals belt grinder and cutoff saw. Contact Michael Patton (Patton.Michael13 at gmail.com)

* Manual Bridgeport milling machine. Tier 1 authorization is a prerequisite. Contact JP DeBauge (impatientinventor at gmail.com) or watch the mailing list for the next session.

* Clausing lathe. Tier 1 authorization is a prerequisite. Contact Anna Yu to schedule.

== Online Resources ==
Youtube Channels
Shadon HKW
https://www.youtube.com/user/shadonhkw/featured

ox tools
https://www.youtube.com/user/oxtoolco

Keith Rucker - Vintage Machinery
https://www.youtube.com/user/ksruckerowwm/featured

Stefan Gotteswinter
https://www.youtube.com/user/syyl/featured

Adam Booth Abomb79
https://www.youtube.com/user/Abom79/featured

AvE
https://www.youtube.com/user/arduinoversusevil

Tom's Techniques
https://www.youtube.com/user/Figbash3/featured

Mattias Christianson
https://www.youtube.com/user/DrMerkwurdig?feature=hovercard

Tubalcain
https://www.youtube.com/user/mrpete222

[[Category:Hosted Areas]]
[[Category:Member Manual]]
[[Category:Equipment]]

Category:Cold Metals

2017-03-29T21:21:58Z

Dba: /* Online Resources */

The Cold Metals Area is one of the [https://wiki.pumpingstationone.org/Category:Hosted_Areas Hosted Areas] here at PS:One. The current Area Host is Dean Anderson.

{{Infobox HostedArea
| image = Equipment-no-photo.jpg
| areaname = Metal Shop
| hostedsince =
| location = Back corner
| toolcategory = [[:Category:Shop Equipment]]
| hostname = Dean
| hostphone =
| hostemail =
| hostother =
| hosthours = Tuesday 8:30pm-11pm
| hostcerts = see below
}}

== Safety ==

* Safety glasses with side shields are required when operating machines or when in the vicinity of operating machines.

* Gloves are not allowed when operating machines.

If you see someone using the equipment improperly, either show them how to do it right, or ask them to stop and seek certification. Notify the Area Host if anyone is abusing, damaging, or messing with the tools in an inappropriate fashion.

If the smoke/CO2 detector goes off, stop what you are doing. Do not shut it off and go back to work until you take a break for at least 15 minutes to be sure there aren't any harmful fumes.

== Area Rules ==

* Safety third - But seriously, use at miminum the required safety gear for the tool you are using. Know where the closest fire extinguisher is as well as the first aid kit. And pay attention to what you are doing.
* Clean up after yourself - sweep, throw out little garbage bits, put large scrap pieces in the scrap storage locations.
* Label your projects - Name, phone number, email, and date it each time you work on it.
* Put things back when you're done - Lets try to make sure everyone can find the tool they are looking for once you are finished.
* Respect all the tools - They are hungry beasts and will maim you. Don't be goofing off in the shop. Only use tools you are certified to use.
* If something breaks, put a note on it and contact the Area Host, don't just leave it for the next person to find.
* Make awesome things!

== Project Storage ==

<ol>
<li>Projects too large for your locker cannot be left in the shop in a manner that makes any tool unusable. (If you have to store your project in the shop, find an out of the way place for it).</li>
<li>You must have a label with your name, phone number, and email on your project and any materials that belong to you. Every time you work on it, write the date on your label.</li>
<li>If a project is untouched for 30 days, the project will be considered abandoned and be made available to the membership as scrap or thrown away.</li>
<li>Your project may not be stored in the space for more than '''60 days TOTAL time''', whether you worked on it daily or once every other week. </li>

</ol>
For best results, have all the materials on hand when you start a project and set aside time to finish it quickly so we don't have projects laying all over the shop, half done, for months.

== Tools Available ==

All equipment in the workshop has been tagged [[:Category:Shop Equipment]].

All equipment requires certification to be used. Please see the individual tool pages for information on who can certify you to use these tools.

Requests for additional equipment are available at [[Machine Shop Wishlist|Metalshop Wishlist]].

== Using the tools ==

If it belongs to PS:One, please be nice to the tools. If they belong to a member who is awesome enough to loan us their personal gear, make sure you treat it extra nice and also, get their permission first.

Please be respectful and aware of others working in the shop at the same time you are. If you are throwing sparks, throw them away from other people. If you are walking around with hot metal, say something so others know where you are and don't get branded. If you are going to start making a lot of noise, let other people know so they can get some ear protection, don't just deafen them.

== Authorizations ==

There are several categories of authorizations in the machine shop.

* Tier 1 - the non-precision machines. This includes the machine shop bandsaws, DoAll drill press, hot metals belt grinder and cutoff saw. Contact Michael Patton (Patton.Michael13 at gmail.com)

* Manual Bridgeport milling machine. Tier 1 authorization is a prerequisite. Contact JP DeBauge (impatientinventor at gmail.com) or watch the mailing list for the next session.

* Clausing lathe. Tier 1 authorization is a prerequisite. Contact Anna Yu to schedule.

== Online Resources ==
Youtube Channels
Shadon HKW
https://www.youtube.com/user/shadonhkw/featured

ox tools
https://www.youtube.com/user/oxtoolco

Keith Rucker - Vintage Machinery
https://www.youtube.com/user/ksruckerowwm/featured

Stefan Gotteswinter
https://www.youtube.com/user/syyl/featured

Adam Booth Abomb79
https://www.youtube.com/user/Abom79/featured

AvE
https://www.youtube.com/user/arduinoversusevil

Tubalcain
https://www.youtube.com/user/mrpete222

[[Category:Hosted Areas]]
[[Category:Member Manual]]
[[Category:Equipment]]

Category:Cold Metals

2017-03-29T09:48:20Z

Dba: /* Online Resources */

The Cold Metals Area is one of the [https://wiki.pumpingstationone.org/Category:Hosted_Areas Hosted Areas] here at PS:One. The current Area Host is Dean Anderson.

{{Infobox HostedArea
| image = Equipment-no-photo.jpg
| areaname = Metal Shop
| hostedsince =
| location = Back corner
| toolcategory = [[:Category:Shop Equipment]]
| hostname = Dean
| hostphone =
| hostemail =
| hostother =
| hosthours = Tuesday 8:30pm-11pm
| hostcerts = see below
}}

== Safety ==

* Safety glasses with side shields are required when operating machines or when in the vicinity of operating machines.

* Gloves are not allowed when operating machines.

If you see someone using the equipment improperly, either show them how to do it right, or ask them to stop and seek certification. Notify the Area Host if anyone is abusing, damaging, or messing with the tools in an inappropriate fashion.

If the smoke/CO2 detector goes off, stop what you are doing. Do not shut it off and go back to work until you take a break for at least 15 minutes to be sure there aren't any harmful fumes.

== Area Rules ==

* Safety third - But seriously, use at miminum the required safety gear for the tool you are using. Know where the closest fire extinguisher is as well as the first aid kit. And pay attention to what you are doing.
* Clean up after yourself - sweep, throw out little garbage bits, put large scrap pieces in the scrap storage locations.
* Label your projects - Name, phone number, email, and date it each time you work on it.
* Put things back when you're done - Lets try to make sure everyone can find the tool they are looking for once you are finished.
* Respect all the tools - They are hungry beasts and will maim you. Don't be goofing off in the shop. Only use tools you are certified to use.
* If something breaks, put a note on it and contact the Area Host, don't just leave it for the next person to find.
* Make awesome things!

== Project Storage ==

<ol>
<li>Projects too large for your locker cannot be left in the shop in a manner that makes any tool unusable. (If you have to store your project in the shop, find an out of the way place for it).</li>
<li>You must have a label with your name, phone number, and email on your project and any materials that belong to you. Every time you work on it, write the date on your label.</li>
<li>If a project is untouched for 30 days, the project will be considered abandoned and be made available to the membership as scrap or thrown away.</li>
<li>Your project may not be stored in the space for more than '''60 days TOTAL time''', whether you worked on it daily or once every other week. </li>

</ol>
For best results, have all the materials on hand when you start a project and set aside time to finish it quickly so we don't have projects laying all over the shop, half done, for months.

== Tools Available ==

All equipment in the workshop has been tagged [[:Category:Shop Equipment]].

All equipment requires certification to be used. Please see the individual tool pages for information on who can certify you to use these tools.

Requests for additional equipment are available at [[Machine Shop Wishlist|Metalshop Wishlist]].

== Using the tools ==

If it belongs to PS:One, please be nice to the tools. If they belong to a member who is awesome enough to loan us their personal gear, make sure you treat it extra nice and also, get their permission first.

Please be respectful and aware of others working in the shop at the same time you are. If you are throwing sparks, throw them away from other people. If you are walking around with hot metal, say something so others know where you are and don't get branded. If you are going to start making a lot of noise, let other people know so they can get some ear protection, don't just deafen them.

== Authorizations ==

There are several categories of authorizations in the machine shop.

* Tier 1 - the non-precision machines. This includes the machine shop bandsaws, DoAll drill press, hot metals belt grinder and cutoff saw. Contact Michael Patton (Patton.Michael13 at gmail.com)

* Manual Bridgeport milling machine. Tier 1 authorization is a prerequisite. Contact JP DeBauge (impatientinventor at gmail.com) or watch the mailing list for the next session.

* Clausing lathe. Tier 1 authorization is a prerequisite. Contact Anna Yu to schedule.

== Online Resources ==
Youtube Channels
Shadon HKW
https://www.youtube.com/user/shadonhkw/featured

ox tools
https://www.youtube.com/user/oxtoolco

Keith Rucker - Vintage Machinery
https://www.youtube.com/user/ksruckerowwm/featured

Stefan Gotteswinter
https://www.youtube.com/user/syyl/featured

Tubalcain
https://www.youtube.com/user/mrpete222

[[Category:Hosted Areas]]
[[Category:Member Manual]]
[[Category:Equipment]]

Category:Cold Metals

2017-03-28T07:33:24Z

Dba: /* Online Resources */

The Cold Metals Area is one of the [https://wiki.pumpingstationone.org/Category:Hosted_Areas Hosted Areas] here at PS:One. The current Area Host is Dean Anderson.

{{Infobox HostedArea
| image = Equipment-no-photo.jpg
| areaname = Metal Shop
| hostedsince =
| location = Back corner
| toolcategory = [[:Category:Shop Equipment]]
| hostname = Dean
| hostphone =
| hostemail =
| hostother =
| hosthours = Tuesday 8:30pm-11pm
| hostcerts = see below
}}

== Safety ==

* Safety glasses with side shields are required when operating machines or when in the vicinity of operating machines.

* Gloves are not allowed when operating machines.

If you see someone using the equipment improperly, either show them how to do it right, or ask them to stop and seek certification. Notify the Area Host if anyone is abusing, damaging, or messing with the tools in an inappropriate fashion.

If the smoke/CO2 detector goes off, stop what you are doing. Do not shut it off and go back to work until you take a break for at least 15 minutes to be sure there aren't any harmful fumes.

== Area Rules ==

* Safety third - But seriously, use at miminum the required safety gear for the tool you are using. Know where the closest fire extinguisher is as well as the first aid kit. And pay attention to what you are doing.
* Clean up after yourself - sweep, throw out little garbage bits, put large scrap pieces in the scrap storage locations.
* Label your projects - Name, phone number, email, and date it each time you work on it.
* Put things back when you're done - Lets try to make sure everyone can find the tool they are looking for once you are finished.
* Respect all the tools - They are hungry beasts and will maim you. Don't be goofing off in the shop. Only use tools you are certified to use.
* If something breaks, put a note on it and contact the Area Host, don't just leave it for the next person to find.
* Make awesome things!

== Project Storage ==

<ol>
<li>Projects too large for your locker cannot be left in the shop in a manner that makes any tool unusable. (If you have to store your project in the shop, find an out of the way place for it).</li>
<li>You must have a label with your name, phone number, and email on your project and any materials that belong to you. Every time you work on it, write the date on your label.</li>
<li>If a project is untouched for 30 days, the project will be considered abandoned and be made available to the membership as scrap or thrown away.</li>
<li>Your project may not be stored in the space for more than '''60 days TOTAL time''', whether you worked on it daily or once every other week. </li>

</ol>
For best results, have all the materials on hand when you start a project and set aside time to finish it quickly so we don't have projects laying all over the shop, half done, for months.

== Tools Available ==

All equipment in the workshop has been tagged [[:Category:Shop Equipment]].

All equipment requires certification to be used. Please see the individual tool pages for information on who can certify you to use these tools.

Requests for additional equipment are available at [[Machine Shop Wishlist|Metalshop Wishlist]].

== Using the tools ==

If it belongs to PS:One, please be nice to the tools. If they belong to a member who is awesome enough to loan us their personal gear, make sure you treat it extra nice and also, get their permission first.

Please be respectful and aware of others working in the shop at the same time you are. If you are throwing sparks, throw them away from other people. If you are walking around with hot metal, say something so others know where you are and don't get branded. If you are going to start making a lot of noise, let other people know so they can get some ear protection, don't just deafen them.

== Authorizations ==

There are several categories of authorizations in the machine shop.

* Tier 1 - the non-precision machines. This includes the machine shop bandsaws, DoAll drill press, hot metals belt grinder and cutoff saw. Contact Michael Patton (Patton.Michael13 at gmail.com)

* Manual Bridgeport milling machine. Tier 1 authorization is a prerequisite. Contact JP DeBauge (impatientinventor at gmail.com) or watch the mailing list for the next session.

* Clausing lathe. Tier 1 authorization is a prerequisite. Contact Anna Yu to schedule.

== Online Resources ==
Youtube Channels
Shadon HKW
https://www.youtube.com/user/shadonhkw/featured

ox tools
https://www.youtube.com/user/oxtoolco

Keith Rucker - Vintage Machinery
https://www.youtube.com/user/ksruckerowwm/featured

Stefan Gotteswinter
https://www.youtube.com/user/syyl/featured

[[Category:Hosted Areas]]
[[Category:Member Manual]]
[[Category:Equipment]]

Category:Cold Metals

2017-03-28T07:10:13Z

Dba: /* Online Resources */

The Cold Metals Area is one of the [https://wiki.pumpingstationone.org/Category:Hosted_Areas Hosted Areas] here at PS:One. The current Area Host is Dean Anderson.

{{Infobox HostedArea
| image = Equipment-no-photo.jpg
| areaname = Metal Shop
| hostedsince =
| location = Back corner
| toolcategory = [[:Category:Shop Equipment]]
| hostname = Dean
| hostphone =
| hostemail =
| hostother =
| hosthours = Tuesday 8:30pm-11pm
| hostcerts = see below
}}

== Safety ==

* Safety glasses with side shields are required when operating machines or when in the vicinity of operating machines.

* Gloves are not allowed when operating machines.

If you see someone using the equipment improperly, either show them how to do it right, or ask them to stop and seek certification. Notify the Area Host if anyone is abusing, damaging, or messing with the tools in an inappropriate fashion.

If the smoke/CO2 detector goes off, stop what you are doing. Do not shut it off and go back to work until you take a break for at least 15 minutes to be sure there aren't any harmful fumes.

== Area Rules ==

* Safety third - But seriously, use at miminum the required safety gear for the tool you are using. Know where the closest fire extinguisher is as well as the first aid kit. And pay attention to what you are doing.
* Clean up after yourself - sweep, throw out little garbage bits, put large scrap pieces in the scrap storage locations.
* Label your projects - Name, phone number, email, and date it each time you work on it.
* Put things back when you're done - Lets try to make sure everyone can find the tool they are looking for once you are finished.
* Respect all the tools - They are hungry beasts and will maim you. Don't be goofing off in the shop. Only use tools you are certified to use.
* If something breaks, put a note on it and contact the Area Host, don't just leave it for the next person to find.
* Make awesome things!

== Project Storage ==

<ol>
<li>Projects too large for your locker cannot be left in the shop in a manner that makes any tool unusable. (If you have to store your project in the shop, find an out of the way place for it).</li>
<li>You must have a label with your name, phone number, and email on your project and any materials that belong to you. Every time you work on it, write the date on your label.</li>
<li>If a project is untouched for 30 days, the project will be considered abandoned and be made available to the membership as scrap or thrown away.</li>
<li>Your project may not be stored in the space for more than '''60 days TOTAL time''', whether you worked on it daily or once every other week. </li>

</ol>
For best results, have all the materials on hand when you start a project and set aside time to finish it quickly so we don't have projects laying all over the shop, half done, for months.

== Tools Available ==

All equipment in the workshop has been tagged [[:Category:Shop Equipment]].

All equipment requires certification to be used. Please see the individual tool pages for information on who can certify you to use these tools.

Requests for additional equipment are available at [[Machine Shop Wishlist|Metalshop Wishlist]].

== Using the tools ==

If it belongs to PS:One, please be nice to the tools. If they belong to a member who is awesome enough to loan us their personal gear, make sure you treat it extra nice and also, get their permission first.

Please be respectful and aware of others working in the shop at the same time you are. If you are throwing sparks, throw them away from other people. If you are walking around with hot metal, say something so others know where you are and don't get branded. If you are going to start making a lot of noise, let other people know so they can get some ear protection, don't just deafen them.

== Authorizations ==

There are several categories of authorizations in the machine shop.

* Tier 1 - the non-precision machines. This includes the machine shop bandsaws, DoAll drill press, hot metals belt grinder and cutoff saw. Contact Michael Patton (Patton.Michael13 at gmail.com)

* Manual Bridgeport milling machine. Tier 1 authorization is a prerequisite. Contact JP DeBauge (impatientinventor at gmail.com) or watch the mailing list for the next session.

* Clausing lathe. Tier 1 authorization is a prerequisite. Contact Anna Yu to schedule.

== Online Resources ==
Youtube Channels
Shadon HKW
https://www.youtube.com/user/shadonhkw/featured

ox tools
https://www.youtube.com/user/oxtoolco

Keith Rucker - Vintage Machinery
https://www.youtube.com/user/ksruckerowwm/featured

[[Category:Hosted Areas]]
[[Category:Member Manual]]
[[Category:Equipment]]

Category:Cold Metals

2017-03-28T07:03:24Z

Dba:

The Cold Metals Area is one of the [https://wiki.pumpingstationone.org/Category:Hosted_Areas Hosted Areas] here at PS:One. The current Area Host is Dean Anderson.

{{Infobox HostedArea
| image = Equipment-no-photo.jpg
| areaname = Metal Shop
| hostedsince =
| location = Back corner
| toolcategory = [[:Category:Shop Equipment]]
| hostname = Dean
| hostphone =
| hostemail =
| hostother =
| hosthours = Tuesday 8:30pm-11pm
| hostcerts = see below
}}

== Safety ==

* Safety glasses with side shields are required when operating machines or when in the vicinity of operating machines.

* Gloves are not allowed when operating machines.

If you see someone using the equipment improperly, either show them how to do it right, or ask them to stop and seek certification. Notify the Area Host if anyone is abusing, damaging, or messing with the tools in an inappropriate fashion.

If the smoke/CO2 detector goes off, stop what you are doing. Do not shut it off and go back to work until you take a break for at least 15 minutes to be sure there aren't any harmful fumes.

== Area Rules ==

* Safety third - But seriously, use at miminum the required safety gear for the tool you are using. Know where the closest fire extinguisher is as well as the first aid kit. And pay attention to what you are doing.
* Clean up after yourself - sweep, throw out little garbage bits, put large scrap pieces in the scrap storage locations.
* Label your projects - Name, phone number, email, and date it each time you work on it.
* Put things back when you're done - Lets try to make sure everyone can find the tool they are looking for once you are finished.
* Respect all the tools - They are hungry beasts and will maim you. Don't be goofing off in the shop. Only use tools you are certified to use.
* If something breaks, put a note on it and contact the Area Host, don't just leave it for the next person to find.
* Make awesome things!

== Project Storage ==

<ol>
<li>Projects too large for your locker cannot be left in the shop in a manner that makes any tool unusable. (If you have to store your project in the shop, find an out of the way place for it).</li>
<li>You must have a label with your name, phone number, and email on your project and any materials that belong to you. Every time you work on it, write the date on your label.</li>
<li>If a project is untouched for 30 days, the project will be considered abandoned and be made available to the membership as scrap or thrown away.</li>
<li>Your project may not be stored in the space for more than '''60 days TOTAL time''', whether you worked on it daily or once every other week. </li>

</ol>
For best results, have all the materials on hand when you start a project and set aside time to finish it quickly so we don't have projects laying all over the shop, half done, for months.

== Tools Available ==

All equipment in the workshop has been tagged [[:Category:Shop Equipment]].

All equipment requires certification to be used. Please see the individual tool pages for information on who can certify you to use these tools.

Requests for additional equipment are available at [[Machine Shop Wishlist|Metalshop Wishlist]].

== Using the tools ==

If it belongs to PS:One, please be nice to the tools. If they belong to a member who is awesome enough to loan us their personal gear, make sure you treat it extra nice and also, get their permission first.

Please be respectful and aware of others working in the shop at the same time you are. If you are throwing sparks, throw them away from other people. If you are walking around with hot metal, say something so others know where you are and don't get branded. If you are going to start making a lot of noise, let other people know so they can get some ear protection, don't just deafen them.

== Authorizations ==

There are several categories of authorizations in the machine shop.

* Tier 1 - the non-precision machines. This includes the machine shop bandsaws, DoAll drill press, hot metals belt grinder and cutoff saw. Contact Michael Patton (Patton.Michael13 at gmail.com)

* Manual Bridgeport milling machine. Tier 1 authorization is a prerequisite. Contact JP DeBauge (impatientinventor at gmail.com) or watch the mailing list for the next session.

* Clausing lathe. Tier 1 authorization is a prerequisite. Contact Anna Yu to schedule.

== Online Resources ==
Youtube Channels
Shadon HKW
https://www.youtube.com/channel/UCircIu8sQ-e67gH4kcb0xdA

[[Category:Hosted Areas]]
[[Category:Member Manual]]
[[Category:Equipment]]

Johnson Bandsaw

2017-03-27T20:21:28Z

Dba: /* To-Do */

{{Template:EquipmentPage
|owner = PS:One
|certification = yes
|hackable = no
|model = Johnson Model J (JD)
|serial = J14445
|arrived = 1/13/14
|doesitwork = yes
|contact = Dean Anderson
|where =
|value = 700
|image =JohnsonMetalBandsaw.jpg
|hostarea = Cold Metals
}}

== Status ==
* A VFD has been fitted, this allows the machine to run on a 110v circuit and provides a variable speed control. The display shows the RPM of the drive wheel (16") * 4 which is approximately blade speed in FPM. The power switch on the left side of the control box applies power to the VFD. The on/off button on the front panel and the limit switch control the blade, the button must be out for on and the limit switch up to run. The button switch serves as an emergency switch, pull for on push for off. The dial controls RPM.
- Jim Brink 12/10/16

* The large groove (fastest speed) of the motor shaft step pulley is bent. The motor vibrates excessively when the belt is in this groove. Use the other grooves (slower speeds) until the pulley is replaced.

'''This tool requires authorization for use.'''

Johnson products are now supported by Dake. http://www.dakecorp.com/ Replacement parts for this saw are generally available.

== Specifications ==
{| class="wikitable" border="1"
|Capacity
|10" rounds, 18" flats
|-
|Blade Size
|137" x 3/4"
|-
|Blade Speed
|FPM = RPM of drive wheel* 4.18
|-
|Power
|120V via VFD, motor is 3/4HP,240V, 3 phase
|-
|Weight
|683 pounds
|-
|Mfg. Date
|1964
|-
|}

== Blades ==
General rule of thumb is that if the thinnest part (in the direction of the blade) that you're cutting isn't at least 3 saw teeth thick, it will damage the blade.

== To-Do ==

Grease pivot bar

Add coolant pan and pump.

Add blade brush.

Post a chart of recommended blade speeds for various materials.

== Maintenance ==
{| class="wikitable" border="1"
! Description
! Frequency
! Lubricant
! Instructions
! History
|-
|Hydraulic cylinder
|Maintain level at top of oil cup.
|
|
|
|-
|Gear Box
|yearly
|80W-90 gear oil
|Drain and fill with 3 ounces of oil.
Requires removing gearbox. See below.
|2/14 8 oz 85W90
|-
|Pivot bar
|monthly
|General purpose grease
|2 Zerk fittings. Use grease gun. One of the fittings is clogged and not taking grease. We should try a higher pressure gun or replace the fitting.
|
|}
Gearbox oil change. Loosen 2 screws on the left edge of right top cover. Remove top 2 screws on the right side. Loosen bottom 2 screws on the right side cover. Slide top cover towards the center of the saw. Pivot the right cover down. Remove drive belt. Remove gearbox step pulley. Remove 3 bolts holding the gearbox. These are near the ring gear teeth. Remove the gearbox out the top of the saw between the two transverse brackets (long shaft comes out last). Drain/fill bolt is on the side opposite the pinion gear. Consider replacing the gaskets on the gearbox.

== Auth/Use Notes ==
These notes are for authorized users and authorizers; you must be authorized on the tool by a person, not this list. Don't expect this list to be complete or authoritative.

* Horizontal band saws cut via a vertically descending blades.
* The cutting tooth speed is set by a pulley in the rear and VFD.
** Lift up on the motor to get some slack on the belt.
** Don't cross wheels; keep the pulley belt straight.
** Go toward larger motor wheels for soft metals and plastic and smaller motor wheels for tough metals like steel (and tool steel.)
* The cutting tooth feed is set by a needle valve and a weight on top.
** Be gentle with the needle valve; a single finger with light pressure is enough to adjust it.
* Power
** as of 12/16 a Fluxmaster 50 VFD has been added, for more information on the Fluxmaster see the link in resources. The machine is now powered by 120v. Any 120 volt outlet can be used.
** Power to the VFD is controlled by the toggle switch on the left of the control box.
** The button switch on the front and and the trip lever control the motor. The button must be pulled out and the trip lever up. Both must be 'on' to power the motor.
** RPM is controlled by the dial and the belt position.
** The large display shows approximate blade speed in feet per minute. The smaller display on the VFD shows the output frequency of the VFD and is not needed for operation.
** Turn off switches and unplug the machine when you're done to prevent accidental activation.
** Never walk away from the machine while it's running. We are not a production shop; babysit the machine in case it fails and avoid putting curious people in danger.
* Clamping a workpiece
** Short pieces cock the vice jaws. This ruins the grip on the workpiece and is to be avoided. Componensate by using a block approximately the size of your workpiece or a machinist jack on the far side of the vise jaws.
** Check the width of your workpiece against the teeth.
*** The thinnest section of the workpiece should be wider than three teeth in a row.
*** The thickest section of the workpiece should be narrow than twenty-four teeth.
** If you're cutting angle stock, rotate it so that it forms a < shape to prevent it from rotating.
** If you're cutting round, use angle blocks (in the tooling cabinet) to keep it from rotating.
** Check that the movable blade guide is as close as possible while clearing the vice and the table.
* Safety
** Unplug the machine before adjusting the pulley or changing the blade.
** Never leave the machine while running. We aren't a production shop; you need to be right by the machine in case something goes wrong or if a curious person walks by.
* Clean up when you're done. Don't leave stock in the machine; don't leave chips and coolant behind. Use a small bucket to catch chips before they hit the ground.

== References ==

Manual for the latest version of the Model J (very similar).

http://www.dakecorp.com/manuals/Model%20Johnson%20J%20Saws.pdf

Good link for restoration, including coolant pan dimensions and bearing sizes. http://www.shopfloortalk.com/forums/showthread.php?t=21021

Manual for Fluxmaster 50.

https://www.tecowestinghouse.com/Manuals/FM50%20Instruction%20&%20User%20Manual_0405.pdf

Rebuilding video series
https://www.youtube.com/watch?v=TEq7_pH7Uws

== List of Currently Authorized Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
|-
|Dean Anderson
|
|-
|Todd Allen
|Ed Bennet
|-
|David Morton
|Anna Yu
|-
|George Shaw
|Thomas Wright
|-
|bandit Gangwere
|Ed Bennet
|-
|Michael Skilton
|Tucker
|-
|Eric Stein
|Tucker
|-
|Kyle Bieneman
|Todd Allen
|-
|Scott Little
|Todd Allen
|-
|RJ Metzger
|Todd Allen
|-
|Giovanni Arroyo
|Todd Allen
|-
|Mark C.
|Todd Allen
|-
|Joao Santos
|Todd Allen
|-
|Nicholas Haldereman
|Todd Allen
|-
|Doorman Dave
|Todd Allen
|-
|Stephen Ioannou
|Todd Allen
|-
|Lucas Goossen
|Todd Allen
|-
|[[user:RogerMoore|Roger Moore]]
|Todd Allen
|-
|[[User:Mwilkens|Matt Wilkens]]
|Todd Allen
|-
|Rhonda Jackson
|Todd Allen
|-
|Matt Meshulam
|Todd Allen
|-
|Kevin Pulver
|Todd Allen
|-
|Andrew Camardella
|Todd Allen
|-
|Mike Coriale
|Todd Allen
|-
|John Farmer
|Todd Allen
|-
|[[user:Jaypee|Jay Pee]]
|Todd Allen
|-
|Sam Paris
|Todd Allen
|-
|Jake Rush
|Todd Allen
|-
|Carolyn Ignacio
|Todd Allen
|-
|Andrew Sowa
|Todd Allen
|-
|Hilary Lee
|Todd Allen
|-
|Eric Slehofer
|Todd Allen
|-
|Sam Reicks
|Todd Allen
|-
|Tyler Matthew
|Todd Allen
|-
|Ben Bogler
|Todd Allen
|-
|Brittany Krawczyk
|Todd Allen
|-
|Cary Lahucik
|Todd Allen
|-
|Eric Yu
|Todd Allen
|-
|Davis Mazariegos
|Todd Allen
|-
|Dan Baltudis
|Todd Allen
|-
|Ryan Taylor
|Everett Wilson
|-
|Andy Richardson
|Everett Wilson
|-
|David Srebro
|Todd Allen
|-
|Shae Kurko
|Todd Allen
|-
|Simon Cygielski
|Todd Allen
|-
|Jeff Lawson
|Ron Olson
|-
|James Villalpando
|Ron Olson
|5/19/15
|-
|Greg "Nerobro" Teiber
|Everett Wilson
|-
|Pericles Tsellos
|Todd Allen
|14JUN2015
|-
|Hunter Koerner
|Todd Allen
|6/14/15
|-
|Eric Reusche
|Todd Allen
|-
|Raj Perera
|Todd Allen
|6/14/15
|-
|Erik Wessing
|Todd Allen
|-
|Ryan Neuman
|Ron Olson
|-
|Kevin Sampson
|Todd Allen
|7/22/15
|-
|Jim Baker
|Todd Allen
|-
|Tom Boeman
|Todd Allen
|8/30/15
|-
|Jonathan Levine
|Todd Allen
|9/23/15
|-
|Alejandro Drexler
|Todd Allen
|9/23/15
|-
| Sheila Miguez
| Everett Wilson
| 10/14/2015
|-
|Niko Hawley
|Todd Allen
|-
|Will Alt
|Todd Allen
|10/28/15
|-
|Peter Letscher
|Todd Allen
|10/28/15
|-
|Aaron Carlock
|Todd Allen
|11/18/15
|-
|Jennie P
|Todd Allen
|11/18/15
|-
|Kurt Ziegel
|Todd Allen
|11/18/15
|-
|Mike Forkan
|Ron Olson
|11/18/15
|-
|Marcin Ignasiak
|Ron Olson
|-
|Greg Kudlacz
|Todd Allen
|-
|Daniel Maziarz
|Todd Allen
|-
|-
|Jean Michel Crettaz
|Todd Allen
|12/14/15
|-
|Dafe Hughes
|Todd Allen
|12/16/15
|-
|Lauren Svedman
|Michael Patton
|1/06/16
|-
|Bruce McConachie
|Michael Patton
|1/10/16
|-
|Andrew Dalesandro
|Michael Patton
|1/10/16
|-
|Tony Johnson
|Michael Patton
|1/10/16
|-
|Brandon Love
|Michael Patton
|1/27/16
|-
|Connor Sullivan
|Tom Judge
|1/22/16
|-
|Adam Stafford
|Michael Patton
|4/17/16
|-
|Ian Monroe
|Michael Patton
|6/29/16
|-
|Joe Iklov
|Michael Patton
|6/29/16
|-}
|Jim Brink
|Michael Patton
|6/29/16
|-
|Frank Bowles
|Michael Patton
|6/29/16
|-
|Eugene Liokumovich
|Michael Patton
|-
|Sam Olendorf
|Michael Patton
|-
|Matthew Quigley
|Michael Patton
|-
|Brian Cuocci
|Michael Patton
|10/5/16
|-
|[[User:jonk|Jon Komperda]]
|Dean Anderson
|11/6/16
|-
|Abel Greenwald
|Michael Patton
|-
|[[User:jonk|Jon Komperda]]
|Dean Anderson
|11/6/16
|-
|Jason Pittman
|Chris Ruhland
|03/07/17
|-
|Bruce Mace
|Chris Ruhland
|3/7/17
|-
|Bhairavi Warke
|Chris Ruhland
|3/23/17
|-
|Brian Adamson
|Chris Ruhland
|3/23/17
|-
|Bob Loos
|Chris Ruhland
|3/23/17
|-}

[[Category:Cold Metals]]

Johnson Bandsaw

2017-03-27T20:19:57Z

Dba: /* References */

{{Template:EquipmentPage
|owner = PS:One
|certification = yes
|hackable = no
|model = Johnson Model J (JD)
|serial = J14445
|arrived = 1/13/14
|doesitwork = yes
|contact = Dean Anderson
|where =
|value = 700
|image =JohnsonMetalBandsaw.jpg
|hostarea = Cold Metals
}}

== Status ==
* A VFD has been fitted, this allows the machine to run on a 110v circuit and provides a variable speed control. The display shows the RPM of the drive wheel (16") * 4 which is approximately blade speed in FPM. The power switch on the left side of the control box applies power to the VFD. The on/off button on the front panel and the limit switch control the blade, the button must be out for on and the limit switch up to run. The button switch serves as an emergency switch, pull for on push for off. The dial controls RPM.
- Jim Brink 12/10/16

* The large groove (fastest speed) of the motor shaft step pulley is bent. The motor vibrates excessively when the belt is in this groove. Use the other grooves (slower speeds) until the pulley is replaced.

'''This tool requires authorization for use.'''

Johnson products are now supported by Dake. http://www.dakecorp.com/ Replacement parts for this saw are generally available.

== Specifications ==
{| class="wikitable" border="1"
|Capacity
|10" rounds, 18" flats
|-
|Blade Size
|137" x 3/4"
|-
|Blade Speed
|FPM = RPM of drive wheel* 4.18
|-
|Power
|120V via VFD, motor is 3/4HP,240V, 3 phase
|-
|Weight
|683 pounds
|-
|Mfg. Date
|1964
|-
|}

== Blades ==
General rule of thumb is that if the thinnest part (in the direction of the blade) that you're cutting isn't at least 3 saw teeth thick, it will damage the blade.

== To-Do ==

Grease pivot bar

Add coolant pan and pump.

Add blade brush.

Put FPM from the machine's sticky note on here.

== Maintenance ==
{| class="wikitable" border="1"
! Description
! Frequency
! Lubricant
! Instructions
! History
|-
|Hydraulic cylinder
|Maintain level at top of oil cup.
|
|
|
|-
|Gear Box
|yearly
|80W-90 gear oil
|Drain and fill with 3 ounces of oil.
Requires removing gearbox. See below.
|2/14 8 oz 85W90
|-
|Pivot bar
|monthly
|General purpose grease
|2 Zerk fittings. Use grease gun. One of the fittings is clogged and not taking grease. We should try a higher pressure gun or replace the fitting.
|
|}
Gearbox oil change. Loosen 2 screws on the left edge of right top cover. Remove top 2 screws on the right side. Loosen bottom 2 screws on the right side cover. Slide top cover towards the center of the saw. Pivot the right cover down. Remove drive belt. Remove gearbox step pulley. Remove 3 bolts holding the gearbox. These are near the ring gear teeth. Remove the gearbox out the top of the saw between the two transverse brackets (long shaft comes out last). Drain/fill bolt is on the side opposite the pinion gear. Consider replacing the gaskets on the gearbox.

== Auth/Use Notes ==
These notes are for authorized users and authorizers; you must be authorized on the tool by a person, not this list. Don't expect this list to be complete or authoritative.

* Horizontal band saws cut via a vertically descending blades.
* The cutting tooth speed is set by a pulley in the rear and VFD.
** Lift up on the motor to get some slack on the belt.
** Don't cross wheels; keep the pulley belt straight.
** Go toward larger motor wheels for soft metals and plastic and smaller motor wheels for tough metals like steel (and tool steel.)
* The cutting tooth feed is set by a needle valve and a weight on top.
** Be gentle with the needle valve; a single finger with light pressure is enough to adjust it.
* Power
** as of 12/16 a Fluxmaster 50 VFD has been added, for more information on the Fluxmaster see the link in resources. The machine is now powered by 120v. Any 120 volt outlet can be used.
** Power to the VFD is controlled by the toggle switch on the left of the control box.
** The button switch on the front and and the trip lever control the motor. The button must be pulled out and the trip lever up. Both must be 'on' to power the motor.
** RPM is controlled by the dial and the belt position.
** The large display shows approximate blade speed in feet per minute. The smaller display on the VFD shows the output frequency of the VFD and is not needed for operation.
** Turn off switches and unplug the machine when you're done to prevent accidental activation.
** Never walk away from the machine while it's running. We are not a production shop; babysit the machine in case it fails and avoid putting curious people in danger.
* Clamping a workpiece
** Short pieces cock the vice jaws. This ruins the grip on the workpiece and is to be avoided. Componensate by using a block approximately the size of your workpiece or a machinist jack on the far side of the vise jaws.
** Check the width of your workpiece against the teeth.
*** The thinnest section of the workpiece should be wider than three teeth in a row.
*** The thickest section of the workpiece should be narrow than twenty-four teeth.
** If you're cutting angle stock, rotate it so that it forms a < shape to prevent it from rotating.
** If you're cutting round, use angle blocks (in the tooling cabinet) to keep it from rotating.
** Check that the movable blade guide is as close as possible while clearing the vice and the table.
* Safety
** Unplug the machine before adjusting the pulley or changing the blade.
** Never leave the machine while running. We aren't a production shop; you need to be right by the machine in case something goes wrong or if a curious person walks by.
* Clean up when you're done. Don't leave stock in the machine; don't leave chips and coolant behind. Use a small bucket to catch chips before they hit the ground.

== References ==

Manual for the latest version of the Model J (very similar).

http://www.dakecorp.com/manuals/Model%20Johnson%20J%20Saws.pdf

Good link for restoration, including coolant pan dimensions and bearing sizes. http://www.shopfloortalk.com/forums/showthread.php?t=21021

Manual for Fluxmaster 50.

https://www.tecowestinghouse.com/Manuals/FM50%20Instruction%20&%20User%20Manual_0405.pdf

Rebuilding video series
https://www.youtube.com/watch?v=TEq7_pH7Uws

== List of Currently Authorized Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
|-
|Dean Anderson
|
|-
|Todd Allen
|Ed Bennet
|-
|David Morton
|Anna Yu
|-
|George Shaw
|Thomas Wright
|-
|bandit Gangwere
|Ed Bennet
|-
|Michael Skilton
|Tucker
|-
|Eric Stein
|Tucker
|-
|Kyle Bieneman
|Todd Allen
|-
|Scott Little
|Todd Allen
|-
|RJ Metzger
|Todd Allen
|-
|Giovanni Arroyo
|Todd Allen
|-
|Mark C.
|Todd Allen
|-
|Joao Santos
|Todd Allen
|-
|Nicholas Haldereman
|Todd Allen
|-
|Doorman Dave
|Todd Allen
|-
|Stephen Ioannou
|Todd Allen
|-
|Lucas Goossen
|Todd Allen
|-
|[[user:RogerMoore|Roger Moore]]
|Todd Allen
|-
|[[User:Mwilkens|Matt Wilkens]]
|Todd Allen
|-
|Rhonda Jackson
|Todd Allen
|-
|Matt Meshulam
|Todd Allen
|-
|Kevin Pulver
|Todd Allen
|-
|Andrew Camardella
|Todd Allen
|-
|Mike Coriale
|Todd Allen
|-
|John Farmer
|Todd Allen
|-
|[[user:Jaypee|Jay Pee]]
|Todd Allen
|-
|Sam Paris
|Todd Allen
|-
|Jake Rush
|Todd Allen
|-
|Carolyn Ignacio
|Todd Allen
|-
|Andrew Sowa
|Todd Allen
|-
|Hilary Lee
|Todd Allen
|-
|Eric Slehofer
|Todd Allen
|-
|Sam Reicks
|Todd Allen
|-
|Tyler Matthew
|Todd Allen
|-
|Ben Bogler
|Todd Allen
|-
|Brittany Krawczyk
|Todd Allen
|-
|Cary Lahucik
|Todd Allen
|-
|Eric Yu
|Todd Allen
|-
|Davis Mazariegos
|Todd Allen
|-
|Dan Baltudis
|Todd Allen
|-
|Ryan Taylor
|Everett Wilson
|-
|Andy Richardson
|Everett Wilson
|-
|David Srebro
|Todd Allen
|-
|Shae Kurko
|Todd Allen
|-
|Simon Cygielski
|Todd Allen
|-
|Jeff Lawson
|Ron Olson
|-
|James Villalpando
|Ron Olson
|5/19/15
|-
|Greg "Nerobro" Teiber
|Everett Wilson
|-
|Pericles Tsellos
|Todd Allen
|14JUN2015
|-
|Hunter Koerner
|Todd Allen
|6/14/15
|-
|Eric Reusche
|Todd Allen
|-
|Raj Perera
|Todd Allen
|6/14/15
|-
|Erik Wessing
|Todd Allen
|-
|Ryan Neuman
|Ron Olson
|-
|Kevin Sampson
|Todd Allen
|7/22/15
|-
|Jim Baker
|Todd Allen
|-
|Tom Boeman
|Todd Allen
|8/30/15
|-
|Jonathan Levine
|Todd Allen
|9/23/15
|-
|Alejandro Drexler
|Todd Allen
|9/23/15
|-
| Sheila Miguez
| Everett Wilson
| 10/14/2015
|-
|Niko Hawley
|Todd Allen
|-
|Will Alt
|Todd Allen
|10/28/15
|-
|Peter Letscher
|Todd Allen
|10/28/15
|-
|Aaron Carlock
|Todd Allen
|11/18/15
|-
|Jennie P
|Todd Allen
|11/18/15
|-
|Kurt Ziegel
|Todd Allen
|11/18/15
|-
|Mike Forkan
|Ron Olson
|11/18/15
|-
|Marcin Ignasiak
|Ron Olson
|-
|Greg Kudlacz
|Todd Allen
|-
|Daniel Maziarz
|Todd Allen
|-
|-
|Jean Michel Crettaz
|Todd Allen
|12/14/15
|-
|Dafe Hughes
|Todd Allen
|12/16/15
|-
|Lauren Svedman
|Michael Patton
|1/06/16
|-
|Bruce McConachie
|Michael Patton
|1/10/16
|-
|Andrew Dalesandro
|Michael Patton
|1/10/16
|-
|Tony Johnson
|Michael Patton
|1/10/16
|-
|Brandon Love
|Michael Patton
|1/27/16
|-
|Connor Sullivan
|Tom Judge
|1/22/16
|-
|Adam Stafford
|Michael Patton
|4/17/16
|-
|Ian Monroe
|Michael Patton
|6/29/16
|-
|Joe Iklov
|Michael Patton
|6/29/16
|-}
|Jim Brink
|Michael Patton
|6/29/16
|-
|Frank Bowles
|Michael Patton
|6/29/16
|-
|Eugene Liokumovich
|Michael Patton
|-
|Sam Olendorf
|Michael Patton
|-
|Matthew Quigley
|Michael Patton
|-
|Brian Cuocci
|Michael Patton
|10/5/16
|-
|[[User:jonk|Jon Komperda]]
|Dean Anderson
|11/6/16
|-
|Abel Greenwald
|Michael Patton
|-
|[[User:jonk|Jon Komperda]]
|Dean Anderson
|11/6/16
|-
|Jason Pittman
|Chris Ruhland
|03/07/17
|-
|Bruce Mace
|Chris Ruhland
|3/7/17
|-
|Bhairavi Warke
|Chris Ruhland
|3/23/17
|-
|Brian Adamson
|Chris Ruhland
|3/23/17
|-
|Bob Loos
|Chris Ruhland
|3/23/17
|-}

[[Category:Cold Metals]]

Johnson Bandsaw

2017-03-27T20:16:15Z

Dba: /* Auth/Use Notes */

{{Template:EquipmentPage
|owner = PS:One
|certification = yes
|hackable = no
|model = Johnson Model J (JD)
|serial = J14445
|arrived = 1/13/14
|doesitwork = yes
|contact = Dean Anderson
|where =
|value = 700
|image =JohnsonMetalBandsaw.jpg
|hostarea = Cold Metals
}}

== Status ==
* A VFD has been fitted, this allows the machine to run on a 110v circuit and provides a variable speed control. The display shows the RPM of the drive wheel (16") * 4 which is approximately blade speed in FPM. The power switch on the left side of the control box applies power to the VFD. The on/off button on the front panel and the limit switch control the blade, the button must be out for on and the limit switch up to run. The button switch serves as an emergency switch, pull for on push for off. The dial controls RPM.
- Jim Brink 12/10/16

* The large groove (fastest speed) of the motor shaft step pulley is bent. The motor vibrates excessively when the belt is in this groove. Use the other grooves (slower speeds) until the pulley is replaced.

'''This tool requires authorization for use.'''

Johnson products are now supported by Dake. http://www.dakecorp.com/ Replacement parts for this saw are generally available.

== Specifications ==
{| class="wikitable" border="1"
|Capacity
|10" rounds, 18" flats
|-
|Blade Size
|137" x 3/4"
|-
|Blade Speed
|FPM = RPM of drive wheel* 4.18
|-
|Power
|120V via VFD, motor is 3/4HP,240V, 3 phase
|-
|Weight
|683 pounds
|-
|Mfg. Date
|1964
|-
|}

== Blades ==
General rule of thumb is that if the thinnest part (in the direction of the blade) that you're cutting isn't at least 3 saw teeth thick, it will damage the blade.

== To-Do ==

Grease pivot bar

Add coolant pan and pump.

Add blade brush.

Put FPM from the machine's sticky note on here.

== Maintenance ==
{| class="wikitable" border="1"
! Description
! Frequency
! Lubricant
! Instructions
! History
|-
|Hydraulic cylinder
|Maintain level at top of oil cup.
|
|
|
|-
|Gear Box
|yearly
|80W-90 gear oil
|Drain and fill with 3 ounces of oil.
Requires removing gearbox. See below.
|2/14 8 oz 85W90
|-
|Pivot bar
|monthly
|General purpose grease
|2 Zerk fittings. Use grease gun. One of the fittings is clogged and not taking grease. We should try a higher pressure gun or replace the fitting.
|
|}
Gearbox oil change. Loosen 2 screws on the left edge of right top cover. Remove top 2 screws on the right side. Loosen bottom 2 screws on the right side cover. Slide top cover towards the center of the saw. Pivot the right cover down. Remove drive belt. Remove gearbox step pulley. Remove 3 bolts holding the gearbox. These are near the ring gear teeth. Remove the gearbox out the top of the saw between the two transverse brackets (long shaft comes out last). Drain/fill bolt is on the side opposite the pinion gear. Consider replacing the gaskets on the gearbox.

== Auth/Use Notes ==
These notes are for authorized users and authorizers; you must be authorized on the tool by a person, not this list. Don't expect this list to be complete or authoritative.

* Horizontal band saws cut via a vertically descending blades.
* The cutting tooth speed is set by a pulley in the rear and VFD.
** Lift up on the motor to get some slack on the belt.
** Don't cross wheels; keep the pulley belt straight.
** Go toward larger motor wheels for soft metals and plastic and smaller motor wheels for tough metals like steel (and tool steel.)
* The cutting tooth feed is set by a needle valve and a weight on top.
** Be gentle with the needle valve; a single finger with light pressure is enough to adjust it.
* Power
** as of 12/16 a Fluxmaster 50 VFD has been added, for more information on the Fluxmaster see the link in resources. The machine is now powered by 120v. Any 120 volt outlet can be used.
** Power to the VFD is controlled by the toggle switch on the left of the control box.
** The button switch on the front and and the trip lever control the motor. The button must be pulled out and the trip lever up. Both must be 'on' to power the motor.
** RPM is controlled by the dial and the belt position.
** The large display shows approximate blade speed in feet per minute. The smaller display on the VFD shows the output frequency of the VFD and is not needed for operation.
** Turn off switches and unplug the machine when you're done to prevent accidental activation.
** Never walk away from the machine while it's running. We are not a production shop; babysit the machine in case it fails and avoid putting curious people in danger.
* Clamping a workpiece
** Short pieces cock the vice jaws. This ruins the grip on the workpiece and is to be avoided. Componensate by using a block approximately the size of your workpiece or a machinist jack on the far side of the vise jaws.
** Check the width of your workpiece against the teeth.
*** The thinnest section of the workpiece should be wider than three teeth in a row.
*** The thickest section of the workpiece should be narrow than twenty-four teeth.
** If you're cutting angle stock, rotate it so that it forms a < shape to prevent it from rotating.
** If you're cutting round, use angle blocks (in the tooling cabinet) to keep it from rotating.
** Check that the movable blade guide is as close as possible while clearing the vice and the table.
* Safety
** Unplug the machine before adjusting the pulley or changing the blade.
** Never leave the machine while running. We aren't a production shop; you need to be right by the machine in case something goes wrong or if a curious person walks by.
* Clean up when you're done. Don't leave stock in the machine; don't leave chips and coolant behind. Use a small bucket to catch chips before they hit the ground.

== References ==

Manual for the latest version of the Model J (very similar).

http://www.dakecorp.com/manuals/Model%20Johnson%20J%20Saws.pdf

Good link for restoration, including coolant pan dimensions and bearing sizes. http://www.shopfloortalk.com/forums/showthread.php?t=21021

Manual for Fluxmaster 50.

https://www.tecowestinghouse.com/Manuals/FM50%20Instruction%20&%20User%20Manual_0405.pdf

== List of Currently Authorized Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
|-
|Dean Anderson
|
|-
|Todd Allen
|Ed Bennet
|-
|David Morton
|Anna Yu
|-
|George Shaw
|Thomas Wright
|-
|bandit Gangwere
|Ed Bennet
|-
|Michael Skilton
|Tucker
|-
|Eric Stein
|Tucker
|-
|Kyle Bieneman
|Todd Allen
|-
|Scott Little
|Todd Allen
|-
|RJ Metzger
|Todd Allen
|-
|Giovanni Arroyo
|Todd Allen
|-
|Mark C.
|Todd Allen
|-
|Joao Santos
|Todd Allen
|-
|Nicholas Haldereman
|Todd Allen
|-
|Doorman Dave
|Todd Allen
|-
|Stephen Ioannou
|Todd Allen
|-
|Lucas Goossen
|Todd Allen
|-
|[[user:RogerMoore|Roger Moore]]
|Todd Allen
|-
|[[User:Mwilkens|Matt Wilkens]]
|Todd Allen
|-
|Rhonda Jackson
|Todd Allen
|-
|Matt Meshulam
|Todd Allen
|-
|Kevin Pulver
|Todd Allen
|-
|Andrew Camardella
|Todd Allen
|-
|Mike Coriale
|Todd Allen
|-
|John Farmer
|Todd Allen
|-
|[[user:Jaypee|Jay Pee]]
|Todd Allen
|-
|Sam Paris
|Todd Allen
|-
|Jake Rush
|Todd Allen
|-
|Carolyn Ignacio
|Todd Allen
|-
|Andrew Sowa
|Todd Allen
|-
|Hilary Lee
|Todd Allen
|-
|Eric Slehofer
|Todd Allen
|-
|Sam Reicks
|Todd Allen
|-
|Tyler Matthew
|Todd Allen
|-
|Ben Bogler
|Todd Allen
|-
|Brittany Krawczyk
|Todd Allen
|-
|Cary Lahucik
|Todd Allen
|-
|Eric Yu
|Todd Allen
|-
|Davis Mazariegos
|Todd Allen
|-
|Dan Baltudis
|Todd Allen
|-
|Ryan Taylor
|Everett Wilson
|-
|Andy Richardson
|Everett Wilson
|-
|David Srebro
|Todd Allen
|-
|Shae Kurko
|Todd Allen
|-
|Simon Cygielski
|Todd Allen
|-
|Jeff Lawson
|Ron Olson
|-
|James Villalpando
|Ron Olson
|5/19/15
|-
|Greg "Nerobro" Teiber
|Everett Wilson
|-
|Pericles Tsellos
|Todd Allen
|14JUN2015
|-
|Hunter Koerner
|Todd Allen
|6/14/15
|-
|Eric Reusche
|Todd Allen
|-
|Raj Perera
|Todd Allen
|6/14/15
|-
|Erik Wessing
|Todd Allen
|-
|Ryan Neuman
|Ron Olson
|-
|Kevin Sampson
|Todd Allen
|7/22/15
|-
|Jim Baker
|Todd Allen
|-
|Tom Boeman
|Todd Allen
|8/30/15
|-
|Jonathan Levine
|Todd Allen
|9/23/15
|-
|Alejandro Drexler
|Todd Allen
|9/23/15
|-
| Sheila Miguez
| Everett Wilson
| 10/14/2015
|-
|Niko Hawley
|Todd Allen
|-
|Will Alt
|Todd Allen
|10/28/15
|-
|Peter Letscher
|Todd Allen
|10/28/15
|-
|Aaron Carlock
|Todd Allen
|11/18/15
|-
|Jennie P
|Todd Allen
|11/18/15
|-
|Kurt Ziegel
|Todd Allen
|11/18/15
|-
|Mike Forkan
|Ron Olson
|11/18/15
|-
|Marcin Ignasiak
|Ron Olson
|-
|Greg Kudlacz
|Todd Allen
|-
|Daniel Maziarz
|Todd Allen
|-
|-
|Jean Michel Crettaz
|Todd Allen
|12/14/15
|-
|Dafe Hughes
|Todd Allen
|12/16/15
|-
|Lauren Svedman
|Michael Patton
|1/06/16
|-
|Bruce McConachie
|Michael Patton
|1/10/16
|-
|Andrew Dalesandro
|Michael Patton
|1/10/16
|-
|Tony Johnson
|Michael Patton
|1/10/16
|-
|Brandon Love
|Michael Patton
|1/27/16
|-
|Connor Sullivan
|Tom Judge
|1/22/16
|-
|Adam Stafford
|Michael Patton
|4/17/16
|-
|Ian Monroe
|Michael Patton
|6/29/16
|-
|Joe Iklov
|Michael Patton
|6/29/16
|-}
|Jim Brink
|Michael Patton
|6/29/16
|-
|Frank Bowles
|Michael Patton
|6/29/16
|-
|Eugene Liokumovich
|Michael Patton
|-
|Sam Olendorf
|Michael Patton
|-
|Matthew Quigley
|Michael Patton
|-
|Brian Cuocci
|Michael Patton
|10/5/16
|-
|[[User:jonk|Jon Komperda]]
|Dean Anderson
|11/6/16
|-
|Abel Greenwald
|Michael Patton
|-
|[[User:jonk|Jon Komperda]]
|Dean Anderson
|11/6/16
|-
|Jason Pittman
|Chris Ruhland
|03/07/17
|-
|Bruce Mace
|Chris Ruhland
|3/7/17
|-
|Bhairavi Warke
|Chris Ruhland
|3/23/17
|-
|Brian Adamson
|Chris Ruhland
|3/23/17
|-
|Bob Loos
|Chris Ruhland
|3/23/17
|-}

[[Category:Cold Metals]]

Johnson Bandsaw

2017-03-27T20:10:45Z

Dba: /* Maintenance */

{{Template:EquipmentPage
|owner = PS:One
|certification = yes
|hackable = no
|model = Johnson Model J (JD)
|serial = J14445
|arrived = 1/13/14
|doesitwork = yes
|contact = Dean Anderson
|where =
|value = 700
|image =JohnsonMetalBandsaw.jpg
|hostarea = Cold Metals
}}

== Status ==
* A VFD has been fitted, this allows the machine to run on a 110v circuit and provides a variable speed control. The display shows the RPM of the drive wheel (16") * 4 which is approximately blade speed in FPM. The power switch on the left side of the control box applies power to the VFD. The on/off button on the front panel and the limit switch control the blade, the button must be out for on and the limit switch up to run. The button switch serves as an emergency switch, pull for on push for off. The dial controls RPM.
- Jim Brink 12/10/16

* The large groove (fastest speed) of the motor shaft step pulley is bent. The motor vibrates excessively when the belt is in this groove. Use the other grooves (slower speeds) until the pulley is replaced.

'''This tool requires authorization for use.'''

Johnson products are now supported by Dake. http://www.dakecorp.com/ Replacement parts for this saw are generally available.

== Specifications ==
{| class="wikitable" border="1"
|Capacity
|10" rounds, 18" flats
|-
|Blade Size
|137" x 3/4"
|-
|Blade Speed
|FPM = RPM of drive wheel* 4.18
|-
|Power
|120V via VFD, motor is 3/4HP,240V, 3 phase
|-
|Weight
|683 pounds
|-
|Mfg. Date
|1964
|-
|}

== Blades ==
General rule of thumb is that if the thinnest part (in the direction of the blade) that you're cutting isn't at least 3 saw teeth thick, it will damage the blade.

== To-Do ==

Grease pivot bar

Add coolant pan and pump.

Add blade brush.

Put FPM from the machine's sticky note on here.

== Maintenance ==
{| class="wikitable" border="1"
! Description
! Frequency
! Lubricant
! Instructions
! History
|-
|Hydraulic cylinder
|Maintain level at top of oil cup.
|
|
|
|-
|Gear Box
|yearly
|80W-90 gear oil
|Drain and fill with 3 ounces of oil.
Requires removing gearbox. See below.
|2/14 8 oz 85W90
|-
|Pivot bar
|monthly
|General purpose grease
|2 Zerk fittings. Use grease gun. One of the fittings is clogged and not taking grease. We should try a higher pressure gun or replace the fitting.
|
|}
Gearbox oil change. Loosen 2 screws on the left edge of right top cover. Remove top 2 screws on the right side. Loosen bottom 2 screws on the right side cover. Slide top cover towards the center of the saw. Pivot the right cover down. Remove drive belt. Remove gearbox step pulley. Remove 3 bolts holding the gearbox. These are near the ring gear teeth. Remove the gearbox out the top of the saw between the two transverse brackets (long shaft comes out last). Drain/fill bolt is on the side opposite the pinion gear. Consider replacing the gaskets on the gearbox.

== Auth/Use Notes ==
These notes are for authorized users and authorizers; you must be authorized on the tool by a person, not this list. Don't expect this list to be complete or authoritative.

* Horizontal band saws cut via a vertically descending blades.
* The cutting tooth speed is set by a pulley in the rear and VFD.
** Lift up on the motor to get some slack on the belt.
** Don't cross wheels; keep the pulley belt straight.
** Go toward larger motor wheels for soft metals and plastic and smaller motor wheels for tough metals like steel (and tool steel.)
* The cutting tooth feed is set by a needle valve and a weight on top.
** Be gentle with the needle valve; a single finger with light pressure is enough to adjust it.
* Power
** as of 12/16 a Fluxmaster 50 VFD has been added, for more information on the Fluxmaster see the link in resources. The machine is now powered by 120v. Any 120 volt outlet can be used.
** Power to the VFD is controlled by the toggle switch on the left of the control box.
** The button switch on the front and and the trip lever control the motor. The button must be pulled out and the trip lever up. Both must be 'on' to power the motor.
** RPM is controlled by the dial and the belt position.
** Blade speed in feet per minute is approx 4.18 * RPM shown on the tachometer.
** Turn off switches and unplug the machine when you're done to prevent accidental activation.
** Never walk away from the machine while it's running. We are not a production shop; babysit the machine in case it fails and avoid putting curious people in danger.
* Clamping a workpiece
** Short pieces cock the vice jaws. This ruins the grip on the workpiece and is to be avoided. Componensate by using a block approximately the size of your workpiece or a machinist jack on the far side of the vise jaws.
** Check the width of your workpiece against the teeth.
*** The thinnest section of the workpiece should be wider than three teeth in a row.
*** The thickest section of the workpiece should be narrow than twenty-four teeth.
** If you're cutting angle stock, rotate it so that it forms a < shape to prevent it from rotating.
** If you're cutting round, use angle blocks (in the tooling cabinet) to keep it from rotating.
** Check that the movable blade guide is as close as possible while clearing the vice and the table.
* Safety
** Unplug the machine before adjusting the pulley or changing the blade.
** Never leave the machine while running. We aren't a production shop; you need to be right by the machine in case something goes wrong or if a curious person walks by.
* Clean up when you're done. Don't leave stock in the machine; don't leave chips and coolant behind. Use a small bucket to catch chips before they hit the ground.

== References ==

Manual for the latest version of the Model J (very similar).

http://www.dakecorp.com/manuals/Model%20Johnson%20J%20Saws.pdf

Good link for restoration, including coolant pan dimensions and bearing sizes. http://www.shopfloortalk.com/forums/showthread.php?t=21021

Manual for Fluxmaster 50.

https://www.tecowestinghouse.com/Manuals/FM50%20Instruction%20&%20User%20Manual_0405.pdf

== List of Currently Authorized Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
|-
|Dean Anderson
|
|-
|Todd Allen
|Ed Bennet
|-
|David Morton
|Anna Yu
|-
|George Shaw
|Thomas Wright
|-
|bandit Gangwere
|Ed Bennet
|-
|Michael Skilton
|Tucker
|-
|Eric Stein
|Tucker
|-
|Kyle Bieneman
|Todd Allen
|-
|Scott Little
|Todd Allen
|-
|RJ Metzger
|Todd Allen
|-
|Giovanni Arroyo
|Todd Allen
|-
|Mark C.
|Todd Allen
|-
|Joao Santos
|Todd Allen
|-
|Nicholas Haldereman
|Todd Allen
|-
|Doorman Dave
|Todd Allen
|-
|Stephen Ioannou
|Todd Allen
|-
|Lucas Goossen
|Todd Allen
|-
|[[user:RogerMoore|Roger Moore]]
|Todd Allen
|-
|[[User:Mwilkens|Matt Wilkens]]
|Todd Allen
|-
|Rhonda Jackson
|Todd Allen
|-
|Matt Meshulam
|Todd Allen
|-
|Kevin Pulver
|Todd Allen
|-
|Andrew Camardella
|Todd Allen
|-
|Mike Coriale
|Todd Allen
|-
|John Farmer
|Todd Allen
|-
|[[user:Jaypee|Jay Pee]]
|Todd Allen
|-
|Sam Paris
|Todd Allen
|-
|Jake Rush
|Todd Allen
|-
|Carolyn Ignacio
|Todd Allen
|-
|Andrew Sowa
|Todd Allen
|-
|Hilary Lee
|Todd Allen
|-
|Eric Slehofer
|Todd Allen
|-
|Sam Reicks
|Todd Allen
|-
|Tyler Matthew
|Todd Allen
|-
|Ben Bogler
|Todd Allen
|-
|Brittany Krawczyk
|Todd Allen
|-
|Cary Lahucik
|Todd Allen
|-
|Eric Yu
|Todd Allen
|-
|Davis Mazariegos
|Todd Allen
|-
|Dan Baltudis
|Todd Allen
|-
|Ryan Taylor
|Everett Wilson
|-
|Andy Richardson
|Everett Wilson
|-
|David Srebro
|Todd Allen
|-
|Shae Kurko
|Todd Allen
|-
|Simon Cygielski
|Todd Allen
|-
|Jeff Lawson
|Ron Olson
|-
|James Villalpando
|Ron Olson
|5/19/15
|-
|Greg "Nerobro" Teiber
|Everett Wilson
|-
|Pericles Tsellos
|Todd Allen
|14JUN2015
|-
|Hunter Koerner
|Todd Allen
|6/14/15
|-
|Eric Reusche
|Todd Allen
|-
|Raj Perera
|Todd Allen
|6/14/15
|-
|Erik Wessing
|Todd Allen
|-
|Ryan Neuman
|Ron Olson
|-
|Kevin Sampson
|Todd Allen
|7/22/15
|-
|Jim Baker
|Todd Allen
|-
|Tom Boeman
|Todd Allen
|8/30/15
|-
|Jonathan Levine
|Todd Allen
|9/23/15
|-
|Alejandro Drexler
|Todd Allen
|9/23/15
|-
| Sheila Miguez
| Everett Wilson
| 10/14/2015
|-
|Niko Hawley
|Todd Allen
|-
|Will Alt
|Todd Allen
|10/28/15
|-
|Peter Letscher
|Todd Allen
|10/28/15
|-
|Aaron Carlock
|Todd Allen
|11/18/15
|-
|Jennie P
|Todd Allen
|11/18/15
|-
|Kurt Ziegel
|Todd Allen
|11/18/15
|-
|Mike Forkan
|Ron Olson
|11/18/15
|-
|Marcin Ignasiak
|Ron Olson
|-
|Greg Kudlacz
|Todd Allen
|-
|Daniel Maziarz
|Todd Allen
|-
|-
|Jean Michel Crettaz
|Todd Allen
|12/14/15
|-
|Dafe Hughes
|Todd Allen
|12/16/15
|-
|Lauren Svedman
|Michael Patton
|1/06/16
|-
|Bruce McConachie
|Michael Patton
|1/10/16
|-
|Andrew Dalesandro
|Michael Patton
|1/10/16
|-
|Tony Johnson
|Michael Patton
|1/10/16
|-
|Brandon Love
|Michael Patton
|1/27/16
|-
|Connor Sullivan
|Tom Judge
|1/22/16
|-
|Adam Stafford
|Michael Patton
|4/17/16
|-
|Ian Monroe
|Michael Patton
|6/29/16
|-
|Joe Iklov
|Michael Patton
|6/29/16
|-}
|Jim Brink
|Michael Patton
|6/29/16
|-
|Frank Bowles
|Michael Patton
|6/29/16
|-
|Eugene Liokumovich
|Michael Patton
|-
|Sam Olendorf
|Michael Patton
|-
|Matthew Quigley
|Michael Patton
|-
|Brian Cuocci
|Michael Patton
|10/5/16
|-
|[[User:jonk|Jon Komperda]]
|Dean Anderson
|11/6/16
|-
|Abel Greenwald
|Michael Patton
|-
|[[User:jonk|Jon Komperda]]
|Dean Anderson
|11/6/16
|-
|Jason Pittman
|Chris Ruhland
|03/07/17
|-
|Bruce Mace
|Chris Ruhland
|3/7/17
|-
|Bhairavi Warke
|Chris Ruhland
|3/23/17
|-
|Brian Adamson
|Chris Ruhland
|3/23/17
|-
|Bob Loos
|Chris Ruhland
|3/23/17
|-}

[[Category:Cold Metals]]

Rockwell drill press

2017-03-27T06:30:22Z

Dba: /* Specifications */

{{Template:EquipmentPage
|image =
|owner=PS:One
|model=Rockwell 17-600 17" Drill Press
|arrived=December 2016
|serial=1456658
|doesitwork=yes
|contact=Dean Anderson
|where=Cold Metals
|certification=yes
|hackable=no
|value=$500}}

== Specifications ==
17" capacity (from the center of the spindle to the column).

VFD controlled 3 phase motor. Continuously variable spindle speed from 250-1470 RPM.

Morse #2 taper spindle

Capacity, mild steel 1/2"

Drills to center 17"

motor: 1 HP 3 phase

power: 120 V.

Weight: 400 pounds

== Auth/Use Notes ==

These notes are for reference after authorization by a person.

The spindle switch must be 'off' and the e-stop (big red button) must be in the out position (twist the button counter clockwise) before the spindle can be turned on.

Authorizations from the old DoAll drill press carry over to this machine.

The motor direction is reversible using a switch on the back of the control box. For nearly all drills, the spindle must rotate clockwise when viewed from above.

Operation:
# Setup material securely on the table. Be sure the drill will not drill into the table.
# Turn e-stop counter clockwise
# Turn on power switch on the back of the control box
# Set the RPM based on the material being drilled and the drill diameter.
# Set the direction switch on the back of the control box to 'forward'.
# Move the spindle switch to 'on' when you are ready to drill.
# To turn off, push the e-stop or move the spindle switch to the 'off' position.

== To-Do ==
A drill mounted in the chuck will have some run out. For most applications this should be acceptable. The cause could be a bent spindle or worn chuck.

We should to have a chart nearby showing recommended spindle speeds for various drill sizes and materials.

== Maintenance ==

== Equipment ==

Drills and vises are stored in the cabinet in front of the drill press.

== References ==

== List of Currently Authorized Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
!Date Trained
|-
|Dean Anderson
|
|
|-
|Everett Wilson
|Dean Anderson
|-
|Bruce Mace
|Chris Ruhland
|3/7/17
|-
|Brian Adamson
|Chris Ruhland
|3/23/2017
|-}

[[Category:Cold Metals]]

Rockwell drill press

2017-03-27T06:28:34Z

Dba: /* To-Do */

{{Template:EquipmentPage
|image =
|owner=PS:One
|model=Rockwell 17-600 17" Drill Press
|arrived=December 2016
|serial=1456658
|doesitwork=yes
|contact=Dean Anderson
|where=Cold Metals
|certification=yes
|hackable=no
|value=$500}}

== Specifications ==
17" capacity (from the center of the spindle to the column).

VFD controlled 3 phase motor. Continuously variable spindle speed from 250-1470 RPM.

Morse #2 taper spindle

Capacity, mild steel 1/2"

Drills to center 17"

motor: 1 HP 3 phase

power: 120 V.

== Auth/Use Notes ==

These notes are for reference after authorization by a person.

The spindle switch must be 'off' and the e-stop (big red button) must be in the out position (twist the button counter clockwise) before the spindle can be turned on.

Authorizations from the old DoAll drill press carry over to this machine.

The motor direction is reversible using a switch on the back of the control box. For nearly all drills, the spindle must rotate clockwise when viewed from above.

Operation:
# Setup material securely on the table. Be sure the drill will not drill into the table.
# Turn e-stop counter clockwise
# Turn on power switch on the back of the control box
# Set the RPM based on the material being drilled and the drill diameter.
# Set the direction switch on the back of the control box to 'forward'.
# Move the spindle switch to 'on' when you are ready to drill.
# To turn off, push the e-stop or move the spindle switch to the 'off' position.

== To-Do ==
A drill mounted in the chuck will have some run out. For most applications this should be acceptable. The cause could be a bent spindle or worn chuck.

We should to have a chart nearby showing recommended spindle speeds for various drill sizes and materials.

== Maintenance ==

== Equipment ==

Drills and vises are stored in the cabinet in front of the drill press.

== References ==

== List of Currently Authorized Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
!Date Trained
|-
|Dean Anderson
|
|
|-
|Everett Wilson
|Dean Anderson
|-
|Bruce Mace
|Chris Ruhland
|3/7/17
|-
|Brian Adamson
|Chris Ruhland
|3/23/2017
|-}

[[Category:Cold Metals]]

Rockwell drill press

2017-03-27T06:24:16Z

Dba: /* Equipment */

{{Template:EquipmentPage
|image =
|owner=PS:One
|model=Rockwell 17-600 17" Drill Press
|arrived=December 2016
|serial=1456658
|doesitwork=yes
|contact=Dean Anderson
|where=Cold Metals
|certification=yes
|hackable=no
|value=$500}}

== Specifications ==
17" capacity (from the center of the spindle to the column).

VFD controlled 3 phase motor. Continuously variable spindle speed from 250-1470 RPM.

Morse #2 taper spindle

Capacity, mild steel 1/2"

Drills to center 17"

motor: 1 HP 3 phase

power: 120 V.

== Auth/Use Notes ==

These notes are for reference after authorization by a person.

The spindle switch must be 'off' and the e-stop (big red button) must be in the out position (twist the button counter clockwise) before the spindle can be turned on.

Authorizations from the old DoAll drill press carry over to this machine.

The motor direction is reversible using a switch on the back of the control box. For nearly all drills, the spindle must rotate clockwise when viewed from above.

Operation:
# Setup material securely on the table. Be sure the drill will not drill into the table.
# Turn e-stop counter clockwise
# Turn on power switch on the back of the control box
# Set the RPM based on the material being drilled and the drill diameter.
# Set the direction switch on the back of the control box to 'forward'.
# Move the spindle switch to 'on' when you are ready to drill.
# To turn off, push the e-stop or move the spindle switch to the 'off' position.

== To-Do ==

== Maintenance ==

== Equipment ==

Drills and vises are stored in the cabinet in front of the drill press.

== References ==

== List of Currently Authorized Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
!Date Trained
|-
|Dean Anderson
|
|
|-
|Everett Wilson
|Dean Anderson
|-
|Bruce Mace
|Chris Ruhland
|3/7/17
|-
|Brian Adamson
|Chris Ruhland
|3/23/2017
|-}

[[Category:Cold Metals]]

Rockwell drill press

2017-03-27T06:21:55Z

Dba: /* Auth/Use Notes */

{{Template:EquipmentPage
|image =
|owner=PS:One
|model=Rockwell 17-600 17" Drill Press
|arrived=December 2016
|serial=1456658
|doesitwork=yes
|contact=Dean Anderson
|where=Cold Metals
|certification=yes
|hackable=no
|value=$500}}

== Specifications ==
17" capacity (from the center of the spindle to the column).

VFD controlled 3 phase motor. Continuously variable spindle speed from 250-1470 RPM.

Morse #2 taper spindle

Capacity, mild steel 1/2"

Drills to center 17"

motor: 1 HP 3 phase

power: 120 V.

== Auth/Use Notes ==

These notes are for reference after authorization by a person.

The spindle switch must be 'off' and the e-stop (big red button) must be in the out position (twist the button counter clockwise) before the spindle can be turned on.

Authorizations from the old DoAll drill press carry over to this machine.

The motor direction is reversible using a switch on the back of the control box. For nearly all drills, the spindle must rotate clockwise when viewed from above.

Operation:
# Setup material securely on the table. Be sure the drill will not drill into the table.
# Turn e-stop counter clockwise
# Turn on power switch on the back of the control box
# Set the RPM based on the material being drilled and the drill diameter.
# Set the direction switch on the back of the control box to 'forward'.
# Move the spindle switch to 'on' when you are ready to drill.
# To turn off, push the e-stop or move the spindle switch to the 'off' position.

== To-Do ==

== Maintenance ==

== Equipment ==

== References ==

== List of Currently Authorized Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
!Date Trained
|-
|Dean Anderson
|
|
|-
|Everett Wilson
|Dean Anderson
|-
|Bruce Mace
|Chris Ruhland
|3/7/17
|-
|Brian Adamson
|Chris Ruhland
|3/23/2017
|-}

[[Category:Cold Metals]]

Rockwell drill press

2017-03-27T06:16:31Z

Dba: /* Specifications */

{{Template:EquipmentPage
|image =
|owner=PS:One
|model=Rockwell 17-600 17" Drill Press
|arrived=December 2016
|serial=1456658
|doesitwork=yes
|contact=Dean Anderson
|where=Cold Metals
|certification=yes
|hackable=no
|value=$500}}

== Specifications ==
17" capacity (from the center of the spindle to the column).

VFD controlled 3 phase motor. Continuously variable spindle speed from 250-1470 RPM.

Morse #2 taper spindle

Capacity, mild steel 1/2"

Drills to center 17"

motor: 1 HP 3 phase

power: 120 V.

== Auth/Use Notes ==

These notes are for reference after authorization by a person.

The spindle switch must be 'off' and the e-stop (big red button) must be in the out position (twist the button counter clockwise) before the spindle can be turned on.

Authorizations from the old DoAll drill press carry over to this machine.

The motor direction is reversible using a switch on the back of the control box. For nearly all drills, the spindle must rotate clockwise when viewed from above.

Setup material securely on the table.
Turn e-stop counter clockwise
Turn on power switch on the back of the control box
Set the RPM based on the material being drilled and the drill diameter.
Set the direction switch on the back of the control box to 'forward'.
Move the spindle switch to 'on' when you are ready to drill.
To turn off, push the e-stop or flip the spindle switch.

== To-Do ==

== Maintenance ==

== Equipment ==

== References ==

== List of Currently Authorized Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
!Date Trained
|-
|Dean Anderson
|
|
|-
|Everett Wilson
|Dean Anderson
|-
|Bruce Mace
|Chris Ruhland
|3/7/17
|-
|Brian Adamson
|Chris Ruhland
|3/23/2017
|-}

[[Category:Cold Metals]]

Rockwell drill press

2017-03-27T06:13:56Z

Dba: /* Auth/Use Notes */

{{Template:EquipmentPage
|image =
|owner=PS:One
|model=Rockwell 17-600 17" Drill Press
|arrived=December 2016
|serial=1456658
|doesitwork=yes
|contact=Dean Anderson
|where=Cold Metals
|certification=yes
|hackable=no
|value=$500}}

== Specifications ==
17" capacity (from the center of the spindle to the column).

VFD controlled 3 phase motor. Continuously variable spindle speed from 250-??.

Morse #2 taper spindle

Capacity, mild steel 1/2"

Drills to center 17"

approximate weight ?? pounds

motor HP 1

== Auth/Use Notes ==

These notes are for reference after authorization by a person.

The spindle switch must be 'off' and the e-stop (big red button) must be in the out position (twist the button counter clockwise) before the spindle can be turned on.

Authorizations from the old DoAll drill press carry over to this machine.

The motor direction is reversible using a switch on the back of the control box. For nearly all drills, the spindle must rotate clockwise when viewed from above.

Setup material securely on the table.
Turn e-stop counter clockwise
Turn on power switch on the back of the control box
Set the RPM based on the material being drilled and the drill diameter.
Set the direction switch on the back of the control box to 'forward'.
Move the spindle switch to 'on' when you are ready to drill.
To turn off, push the e-stop or flip the spindle switch.

== To-Do ==

== Maintenance ==

== Equipment ==

== References ==

== List of Currently Authorized Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
!Date Trained
|-
|Dean Anderson
|
|
|-
|Everett Wilson
|Dean Anderson
|-
|Bruce Mace
|Chris Ruhland
|3/7/17
|-
|Brian Adamson
|Chris Ruhland
|3/23/2017
|-}

[[Category:Cold Metals]]

DoAll Drill Press

2017-03-27T05:12:15Z

Dba:

{{Template:EquipmentPage
| owner = Dillon Gray
| model = 58-51
| serial = 58-333
| arrived = 2012
| doesitwork = no
| contact = Dean Anderson
| where = Cold Metals
| certification = yes
| hackable = no
| value = $800
| image = DoallDro.jpg
}}
This Doall model appears to be a rebadged Wilton 5816.

== Problems ==
During an auth, Everett noticed significant wobble in the chuck -- enough to make it unusable. Ron Bean fixed by replacing the chuck on 5/15/15.

=== Upgrades ===
[[User:Dbever | Derek]] added a tachometer/DRO. [https://github.com/loansindi/Do-All-DRO Patches welcome].

== List of Currently Authorized Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
|-
|Dillon Gray
|Dillon Gray
|-
|Eric Stein
|Steven Finkelman
|-
|Ryan Pierce
|Mike Warot
|-
|Larry Thorpe
|Mike Warot
|-
|Tucker Tomlinson
|Steve Finkelman
|-
|Charlie Stauffer
|Tucker Tomlinson
|-
|Michael Skilton
|Tucker Tomlinson
|-
|Dee Newcum
|Tucker Tomlinson
|-
|David Fell
|Tucker Tomlinson
|-
|Everett Wilson
|Michael Skilton
|-
|Rhett Rozga
|Dillon Gray
|-
|Greg Teiber
|Steven Finkelman
|-
| Jason Shanfield
| Ed Bennett
|-
|[[user:justin|Justin T. Conroy]]
|Ed Bennett
|-
|Bryan Gleason
|Dillon Gray
|-
|[[user:dwlocks|Dan Locks]]
|Dillon Gray
|-
|Sloan Lavery
|Ed Bennett
|-
|Casey Olson
|Ed Bennett
|-
|Todd Allen
|Ed Bennett
|-
|David Morton
|Ed Bennett
|-
|Thomas Wright
|Ed Bennett
|-
|George Shaw
|Thomas Wright
|-
|Rich Smith
|Thomas Wright
|-
|Tom Forajter
|Thomas Wright
|-
|Tyler Natoli
|Ed Bennett
|-
|Michael Leinartas
|Ed Bennett
|-
|Kyle Bieneman
|Todd Allen
|-
|Scott Little
|Todd Allen
|-
|RJ Metzger
|Todd Allen
|-
|Giovanni Arroyo
|Todd Allen
|-
|Joao Santos
|Todd Allen
|-
|Nicholas Haldereman
|Todd Allen
|-
|Doorman Dave
|Todd Allen
|-
|Stephen Ioannou
|Todd Allen
|-
|Lucas Goossen
|Todd Allen
|-
|[[user:RogerMoore|Roger Moore]]
|Todd Allen
|-
|[[User:Mwilkens|Matt Wilkens]]
|Todd Allen
|-
|Rhonda Jackson
|Todd Allen
|-
|Matt Meshulam
|Todd Allen
|-
|Kevin Pulver
|Todd Allen
|-
|Andrew Camardella
|Todd Allen
|-
|Mike Coriale
|Todd Allen
|-
|Nick Naro
|Todd Allen
|-
|John Farmer
|Todd Allen
|-
|[[user:Jaypee|Jay Pee]]
|Todd Allen
|-
|Sam Paris
|Todd Allen
|-
|Jake Rush
|Todd Allen
|-
|Carolyn Ignacio
|Todd Allen
|-
|Andrew Sowa
|Todd Allen
|-
|Hilary Lee
|Todd Allen
|-
|Eric Slehofer
|Todd Allen
|-
|Sam Reicks
|Todd Allen
|-
|Tyler Matthew
|Todd Allen
|-
|Ben Bogler
|Todd Allen
|-
|Brittany Krawczyk
|Todd Allen
|-
|Cary Lahucik
|Todd Allen
|-
|Eric Yu
|Todd Allen
|-
|Davis Mazariegos
|Todd Allen
|-
|Dan Baltudis
|Todd Allen
|-
|Ryan Taylor
|Everett Wilson
|-
|Andy Richardson
|Everett Wilson
|-
|David Srebro
|Todd Allen
|-
|Shae Kurko
|Todd Allen
|-
|[[User:glenn|Glenn Powers]]
|Todd Allen
|-
|Ryan Neuman
|Everett Wilson
|-
|Jeff Lawson
|Ron Olson
|-
|James Villalpando
|Ron Olson
|-
|Pericles Tsellos
|Todd Allen
|14JUN2015
|-
|Hunter Koerner
|Todd Allen
|6/14/15
|-
|-
|Erik Wessing
|Todd Allen
|-
|Eric Reusche
|Todd Allen
|-
|Raj Perera
|Todd Allen
|6/14/15
|-
|Jim Baker
|Todd Allen
|-
|Kevin Sampson
|Todd Allen
|7/22/15
|-
|Tom Boeman
|Todd Allen
|8/30/15
|-
|Jonathan Levine
|Todd Allen
|9/23/15
|-
|Alejandro Drexler
|Todd Allen
|9/23/15
|-
|Niko Hawley
|Todd Allen
|-
|Will Alt
|Todd Allen
|10/28/15
|-
|Peter Letscher
|Todd Allen
|10/28/15
|-
|-Caleb Young
|-Eric Beauchamp
|-
|Aaron Carlock
|Todd Allen
|11/18/15
|-
|Jennie P
|Todd Allen
|11/18/15
|-
|Kurt Ziegel
|Todd Allen
|11/18/15
|-
|Mike Forkan
|Todd Allen
|11/18/15
|-
|Elizabeth Arundel
|Todd Allen
|10/28/15
|-
|Jean Michel Crettaz
|Todd Allen
|-
|Lauren Svedman
|Michael Patton
|1/06/16
|-
|Bruce McConachie
|Michael Patton
|1/10/16
|-
|Andrew Dalesandro
|Michael Patton
|1/10/16
|-
|Tony Johnson
|Michael Patton
|1/10/16
|-
|Brandon Love
|Michael Patton
|1/27/16
|-
|Adam Stafford
|Michael Patton
|4/17/16
|-
|Ian Monroe
|Michael Patton
|6/29/16
|-
|Joe Iklov
|Michael Patton
|6/29/16
|-
|Jim Brink
|Michael Patton
|6/29/16
|-
|Frank Bowles
|Michael Patton
|6/29/16
|-
|Eugene Liokumovich
|Michael Patton
|-
|Sam Olendorf
|Michael Patton
|-
|Brian Cuocci
|Michael Patton
|10/5/16
|-
|[[User:jonk|Jon Komperda]]
|Dean Anderson
|11/6/16
|-
|Chris Ruhland
|Michael Patton
|11/7/16
|-
|Ashish Jasani
|Michael Patton
|11/7/16
|-
|Abel Greenwald
|Michael Patton
|-
|Matthew Quigley
|Michael Patton
|-
|-}

[[Category:Shop Equipment]]
[[Category:Cold Metals]]

Rockwell drill press

2017-03-23T18:34:08Z

Dba: /* Auth/Use Notes */

{{Template:EquipmentPage
|image =
|owner=PS:One
|model=Rockwell 17-600 17" Drill Press
|arrived=December 2016
|serial=1456658
|doesitwork=yes
|contact=Dean Anderson
|where=Cold Metals
|certification=yes
|hackable=no
|value=$500}}

== Specifications ==
17" capacity (from the center of the spindle to the column).

VFD controlled 3 phase motor. Continuously variable spindle speed from 250-??.

Morse #2 taper spindle

Capacity, mild steel 1/2"

Drills to center 17"

approximate weight ?? pounds

motor HP 1

== Auth/Use Notes ==

These notes are for reference after authorization by a person.

Only use drills and accessories with correct shank taper and tang

Be sure the e-stop (big red button) is in the out position by twisting the button counter clockwise. This must be done before turning on the power, otherwise the spindle will not operate.

Authorizations from the old DoAll drill press carry over to this machine.

The motor direction is reversible using a switch on the back of the control box. For nearly all drills, the spindle must rotate clockwise when viewed from above.

Setup material securely on the table.
Turn e-stop counter clockwise
Turn on power switch on the back of the control box
Set the RPM based on the material being drilled and the drill diameter.
Set the direction switch on the back of the control box to 'forward'.
Move the spindle switch to 'on' when you are ready to drill.
To turn off, push the e-stop or flip the spindle switch.

== To-Do ==

== Maintenance ==

== Equipment ==

== References ==

== List of Currently Authorized Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
!Date Trained
|-
|Dean Anderson
|
|
|-
|Everett Wilson
|Dean Anderson
|-
|Bruce Mace
|Chris Ruhland
|3/7/17
|-}

[[Category:Cold Metals]]

Rockwell drill press

2017-03-23T18:20:16Z

Dba: /* Auth/Use Notes */

Rockwell drill press

2017-03-23T18:15:40Z

Dba:

Rockwell drill press

2017-03-23T18:06:41Z

Dba: Created page with "{{Template:EquipmentPage |image = boice_crane.jpg |owner=PS:One |model=Boice Crane 24103 24" Power Feed |arrived=January 2015 |serial=23649 |doesitwork=yes |contact=Dean Ander..."

{{Template:EquipmentPage
|image = boice_crane.jpg
|owner=PS:One
|model=Boice Crane 24103 24" Power Feed
|arrived=January 2015
|serial=23649
|doesitwork=yes
|contact=Dean Anderson
|where=Cold Metals
|certification=yes
|hackable=no
|value=$600}}

== Specifications ==
8 speed

Gear-head. No belts or Jacobs chuck to slip, which means there is a lot of torque.

Morse #3 taper spindle

Capacity, cast iron 1 1/4"

Drills to center 23"

approximate weight 600 pounds

motor HP 1.5 (high) 1.2 (low)

Spindle speeds (8) 84, ...

== Auth/Use Notes ==

These notes are for reference after authorization by a person.

Only use drills and accessories with correct shank taper and tang

Work piece needs secure mounting due to spindle's high torque

No through hole (table designed for coolant), must use vise

No quill stop, must set table or head height to prevent drilling into table

Don't force gear selectors, hand turn spindle as needed to align gears

Gears reverse spindle, must turn power switch to appropriate side for correct spindle rotation direction

Power switch has two speeds to each side

Drill shanks must be firmly seated in taper

To remove drill, lower spindle to expose the slot in the quill, turn the spindle by hand until the quill slot lines up with the spindle slot, insert the #3 drift into the slot with the curved edge facing up, grasp drill, tap drift with hammer

== To-Do ==

Clean drill shanks

Mill pocketed vise jaw flat

More clamps matching table T-slots

Improve sketchy quill return mechanism

Adjustable quill stop

Coolant system

== Maintenance ==

== Equipment ==

== References ==

== List of Currently Authorized Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
!Date Trained
|-
|Dean Anderson
|Machine Shop Host Cred
|
|-
|Everett Wilson
|Dean Anderson
|-
|Tom Judd
|Dean Anderson
|
|-
| Todd Allen
| Dean Anderson
|9/15/2015
|
|-
|Greg Kudlacz
|Todd Allen
|-

|Dafe Hughes
|Todd Allen
|-
|Connor Sullivan
|Tom Judge
|1/22/16
|-
|Abel Greenwald
|Michael Patton
|-
|Bruce Mace
|Chris Ruhland
|3/7/17
|-}

[[Category:Cold Metals]]

Mitsui Surface Grinder

2017-03-09T06:34:56Z

Dba: /* Moving the grinder */

{{Template:EquipmentPage
|image = mitsui250mh.jpg
|owner=Dean Anderson
|model=Mitsui 250MH
|arrived=Late 2016
|doesitwork=yes
|contact=Dean Anderson
|where=Cold Metals
|certification=yes
|hackable=no
|value=~$3000
|hostarea=Cold Metals
}}

== Repair and Setup==
All repair needs to be coordinated with the area host.

Motor bearings were replaced, to great success.
Ball ways and table are installed. Test grinds are showing good repeatability. A grit and light parts catcher is installed on the left hand side.

# Remove saddle
## Clean ways and check turcite for damage.
## Replace way wipers.
## Fix y-axis oil lines.
# Clean Z ways.
# Replace Z way pleated covers.
# Install VFD.
# Mount/grind in a chuck.
# Develop an authorization plan.
# Set up dust collection.

== Maintenance ==
=== Diagnosis ===
After initial repair, diagnosis of further issues will come via a test grind.

# The table may need to be ground in.
# A mag chuck will need to be ground in and swept with an indicator.
# Five block test can be used as a rough diagnosis.

=== Table Removal ===
The table needs to be removed periodically to clean the grinding grit from the ways.

The table is heavy. We need a system for lifting the table off of the saddle. The engine hoist doesn't work well. Perhaps a ceiling supported crane would work.

# Remove the nut at the end of the cable on the right side under the table. Fasten a weight to the end of the cable to prevent the cable from unwinding on the capstan.

=== Moving the grinder ===
''Never move the grinder without coordinating with Dean, the owner.''

The two table ball cages need to be removed anytime the grinder is moved. This is necessary to prevent the races from Brinelling. To remove the ball cages, disconnect the X axis cable at each end of the table then prop up the ends of the table.

Mitsui Surface Grinder

2017-02-18T11:32:01Z

Dba:

{{Template:EquipmentPage
|image = mitsui250mh.jpg
|owner=Dean Anderson
|model=Mitsui 250MH
|arrived=Late 2016
|doesitwork=so close
|contact=Dean Anderson
|where=Cold Metals
|certification=yes
|hackable=no
|value=~$3000}}

== Repair ==
All repair needs to be coordinated with the area host.

Motor bearings were replaced, to great success.
Ball ways and table are installed. The test grind on 4140PH at 23 Hz. went well. Good finish with no ripples.

# Remove saddle, clean ways and check turcite for damage.
# Z ways need to be cleaned.
# Replace Z way pleated covers.
# Fill lubrication tank with correct oil. Check that all oil lines are working.

== Diagnosis ==
After initial repair, diagnosis of further issues will come via a test grind.

# The table will need to be ground in.
# A mag chuck will need to be ground in.
# Five block test can be used as a quick diagnosis.

== Table Removal ==
The table needs to be removed periodically to clean the grinding grit from the ways.

The table is heavy. We need a system for lifting the table off of the saddle. THe engine hoist doesn't work well. Perhaps a ceiling supported crane would work.

# Remove the nut at the end of the cable on the right side under the table. Fasten a weight to the end of the cable to prevent the cable from unwinding on the capstan.

== Moving the grinder ==
The ball ways need to be removed anytime the grinder is moved. This is necessary to prevent the races from Brinelling. To remove the ball ways, disconnect the X axis cable at each end of the table then prop up the ends of the table.

Mitsui Surface Grinder

2017-02-18T11:16:47Z

Dba: /* Repair */

Mitsui Surface Grinder

2017-02-18T11:15:43Z

Dba: /* Repair */

2017 Cold Metals Area Budget Vote

2016-12-15T05:25:23Z

Dba: /* Language */

Back to [[2017 Budget]].

== Sponsors ==
* Dean Anderson
* [[User:justin|Justin T. Conroy]]

== History ==
* Mailing List Announcement: ???
* Officially Proposed: ???
* Voted on: ???

== Background ==
The cold metals budgets for previous years were $6000 (2015) and $5600 (2016). This year's budget request is higher to accommodate more members in the area, furniture for the expansion, and to continue providing fasteners to the space. As I have done in past years, I will be looking for bargains on used equipment that will expand our capabilities. Having funds allocated in this budget vote, rather than in a vote later in the year, allows me to react quickly to something that comes up, such as at an auction. Based on input I've received so far, members are most interested in adding a cold saw and sheet metal equipment, so that's what I'll be looking for.

{| class="wikitable"
|-
! Item
! Amount
|-
| Repairs to existing equipment - motors & controllers, belts, pulleys, replacement parts, services
| 1500
|-
| Consumable tooling - drills, blades, taps, dies
| 750
|-
|Lubricants, coolant
|250
|-
|Non-consumable tooling - jigs, fixtures, clamps, etc.
|450
|-
|Furniture - shelving, benches, storage cabinets
|800
|-
|Safety - guarding, glasses, hearing protection
|500
|-
|Measurement - tools & calibration equipment
|500
|-
|Equipment
|2000
|-
|Fasteners & Hardware
|750
|-
|Handtools - Sockets, wrenches, pliers, screwdrivers etc.
|750
|-
|Books and videos
|150
|}

== Language ==
Authorize the board to spend up to $8400 to cover Cold Metals Area expenditures for the fiscal year of 2017. The board may assign this spending authority to the area host. This spending authorization goes into effect 2017-01-01 and expires 2017-12-31.

== Vote ==
* Quorum:
* Yay:
* Nay:
* Abstain:

[[Category:Votes]]
[[Category:2016 Votes]]

2017 Cold Metals Area Budget Vote

2016-12-15T05:25:03Z

Dba: /* Background */

Back to [[2017 Budget]].

== Sponsors ==
* Dean Anderson
* [[User:justin|Justin T. Conroy]]

== History ==
* Mailing List Announcement: ???
* Officially Proposed: ???
* Voted on: ???

== Background ==
The cold metals budgets for previous years were $6000 (2015) and $5600 (2016). This year's budget request is higher to accommodate more members in the area, furniture for the expansion, and to continue providing fasteners to the space. As I have done in past years, I will be looking for bargains on used equipment that will expand our capabilities. Having funds allocated in this budget vote, rather than in a vote later in the year, allows me to react quickly to something that comes up, such as at an auction. Based on input I've received so far, members are most interested in adding a cold saw and sheet metal equipment, so that's what I'll be looking for.

{| class="wikitable"
|-
! Item
! Amount
|-
| Repairs to existing equipment - motors & controllers, belts, pulleys, replacement parts, services
| 1500
|-
| Consumable tooling - drills, blades, taps, dies
| 750
|-
|Lubricants, coolant
|250
|-
|Non-consumable tooling - jigs, fixtures, clamps, etc.
|450
|-
|Furniture - shelving, benches, storage cabinets
|800
|-
|Safety - guarding, glasses, hearing protection
|500
|-
|Measurement - tools & calibration equipment
|500
|-
|Equipment
|2000
|-
|Fasteners & Hardware
|750
|-
|Handtools - Sockets, wrenches, pliers, screwdrivers etc.
|750
|-
|Books and videos
|150
|}

== Language ==
Authorize the board to spend up to $7850 to cover Cold Metals Area expenditures for the fiscal year of 2017. The board may assign this spending authority to the area host. This spending authorization goes into effect 2017-01-01 and expires 2017-12-31.

== Vote ==
* Quorum:
* Yay:
* Nay:
* Abstain:

[[Category:Votes]]
[[Category:2016 Votes]]

2017 Cold Metals Area Budget Vote

2016-12-15T05:15:51Z

Dba: /* Background */

Back to [[2017 Budget]].

== Sponsors ==
* Dean Anderson
* [[User:justin|Justin T. Conroy]]

== History ==
* Mailing List Announcement: ???
* Officially Proposed: ???
* Voted on: ???

== Background ==
The cold metals budgets for previous years were $6000 (2015) and $5600 (2016). This year's budget request is higher to accommodate more members in the area, furniture for the expansion, and to continue providing fasteners to the space. As I have done in past years, I will be looking for bargains on used equipment that will expand our capabilities. Having funds allocated in this budget vote, rather than in a vote later in the year, allows me to react quickly to something that comes up, such as at an auction. Based on input I've received so far, members are most interested in adding a cold saw and sheet metal equipment, so that's what I'll be looking for.

{| class="wikitable"
|-
! Item
! Amount
|-
| Repairs to existing equipment - motors & controllers, belts, pulleys, replacement parts, services
| 1500
|-
| Consumable tooling - drills, blades, taps, dies
| 700
|-
|Lubricants, coolant
|250
|-
|Non-consumable tooling - jigs, fixtures, clamps, etc.
|250
|-
|Furniture - shelving, benches, storage cabinets
|500
|-
|Safety - guarding, glasses, hearing protection
|500
|-
|Measurement - tools & calibration equipment
|500
|-
|Equipment
|2000
|-
|Fasteners & Hardware
|750
|-
|Handtools - Sockets, wrenches, pliers, screwdrivers etc.
|750
|-
|Books and videos
|150
|}

== Language ==
Authorize the board to spend up to $7850 to cover Cold Metals Area expenditures for the fiscal year of 2017. The board may assign this spending authority to the area host. This spending authorization goes into effect 2017-01-01 and expires 2017-12-31.

== Vote ==
* Quorum:
* Yay:
* Nay:
* Abstain:

[[Category:Votes]]
[[Category:2016 Votes]]

2017 Cold Metals Area Budget Vote

2016-12-15T05:08:50Z

Dba: /* Background */

Back to [[2017 Budget]].

== Sponsors ==
* Dean Anderson
* [[User:justin|Justin T. Conroy]]

== History ==
* Mailing List Announcement: ???
* Officially Proposed: ???
* Voted on: ???

== Background ==
The cold metals budgets for previous years were $6000 (2015) and $5600 (2016). This year's budget request is higher to accommodate more members in the area, furniture for the expansion, and to continue providing fasteners to the space. As I have done in past years, I will be looking for bargains on used equipment that will expand our capabilities. Having funds allocated in this budget vote, rather than in a vote later in the year, allows me to react quickly to something that comes up, such as at an auction. Based on input I've received so far, members are most interested in adding a cold saw and sheet metal equipment, so that's what I'll be looking for.

{| class="wikitable"
|-
! Item
! Amount
|-
| Repairs to existing equipment - motors & controllers, belts, pulleys, replacement parts, services
| 1500
|-
| Consumable tooling - drills, blades, taps, dies
| 700
|-
|Lubricants, coolant
|250
|-
|Non-consumable tooling - jigs, fixtures, clamps, etc,
|250
|-
|Furniture - shelving, benches, storage cabinets
|500
|-
|Safety - guarding, glasses, hearing protection
|500
|-
|Measurement - tools & calibration equipment
|500
|-
|Equipment
|2000
|-
|Fasteners & Hardware
|750
|-
|Handtools - Sockets, wrenches, pliers, screwdrivers etc.
|750
|-
|Books and videos
|150
|}

== Language ==
Authorize the board to spend up to $7850 to cover Cold Metals Area expenditures for the fiscal year of 2017. The board may assign this spending authority to the area host. This spending authorization goes into effect 2017-01-01 and expires 2017-12-31.

== Vote ==
* Quorum:
* Yay:
* Nay:
* Abstain:

[[Category:Votes]]
[[Category:2016 Votes]]

2017 Cold Metals Area Budget Vote

2016-12-15T05:06:17Z

Dba: /* Background */

Back to [[2017 Budget]].

== Sponsors ==
* Dean Anderson
* [[User:justin|Justin T. Conroy]]

== History ==
* Mailing List Announcement: ???
* Officially Proposed: ???
* Voted on: ???

== Background ==
The cold metals budgets for previous years were $6000 (2015) and $5600 (2016). This year's budget request is higher to accommodate more members in the area, furniture for the expansion, and to continue providing fasteners to the space. As I have done in past years, I will be looking for bargains on used equipment that will expand our capabilities. Having funds allocated in this budget vote, rather than in a vote later in the year, allows me to react quickly to something that comes up, such as at an auction. Based on input I've received so far, members are most interested in adding a cold saw and sheet metal equipment, so that's what I'll be looking for.

{| class="wikitable"
|-
! Item
! Amount
|-
| Repairs to existing equipment - motors & controllers, belts, pulleys, replacement parts, services
| 1500
|-
| Consumable tooling - drills, blades, taps, dies
| 700
|-
|Lubricants, coolant
|250
|-
|Non-consumable tooling - jigs, fixtures, clamps, etc,
|250
|-
|Furniture - shelving, benches, storage cabinets
|500
|-
|Safety - guarding, glasses, hearing protection
|500
|-
|Measurement - tools & calibration equipment
|500
|-
|New Equipment
|2000
|-
|Fasteners & Hardware
|750
|-
|Handtools - Sockets, wrenches, pliers, screwdrivers etc.
|750
|-
|Books and videos
|150
|}

== Language ==
Authorize the board to spend up to $7850 to cover Cold Metals Area expenditures for the fiscal year of 2017. The board may assign this spending authority to the area host. This spending authorization goes into effect 2017-01-01 and expires 2017-12-31.

== Vote ==
* Quorum:
* Yay:
* Nay:
* Abstain:

[[Category:Votes]]
[[Category:2016 Votes]]

2017 Cold Metals Area Budget Vote

2016-12-15T05:03:22Z

Dba: /* Background */

Back to [[2017 Budget]].

== Sponsors ==
* Dean Anderson
* [[User:justin|Justin T. Conroy]]

== History ==
* Mailing List Announcement: ???
* Officially Proposed: ???
* Voted on: ???

== Background ==
The cold metals budgets for previous years were $6000 (2015) and $5600 (2016). This year's budget request is higher to accommodate more members in the area, furniture for the expansion, and to continue providing fasteners to the space. As I have done in past years, I will be looking for bargains on used equipment that will expand our capabilities. Having funds allocated in this budget vote, rather than in a vote later in the year, allows me to react quickly to something that comes up, such as at an auction. So far, members are most interested in adding a cold saw and sheet metal equipment, so that's what I'll be looking for.

{| class="wikitable"
|-
! Item
! Amount
|-
| Repairs to existing equipment - motors & controllers, belts, pulleys, replacement parts, services
| 1500
|-
| Consumable tooling - drills, blades, taps, dies
| 700
|-
|Lubricants, coolant
|250
|-
|Non-consumable tooling - jigs, fixtures, clamps, etc,
|250
|-
|Furniture - shelving, benches, storage cabinets
|500
|-
|Safety - guarding, glasses, hearing protection
|500
|-
|Measurement - tools & calibration equipment
|500
|-
|New Equipment
|2000
|-
|Fasteners & Hardware
|750
|-
|Handtools - Sockets, wrenches, pliers, screwdrivers etc.
|750
|-
|Books and videos
|150
|}

== Language ==
Authorize the board to spend up to $7850 to cover Cold Metals Area expenditures for the fiscal year of 2017. The board may assign this spending authority to the area host. This spending authorization goes into effect 2017-01-01 and expires 2017-12-31.

== Vote ==
* Quorum:
* Yay:
* Nay:
* Abstain:

[[Category:Votes]]
[[Category:2016 Votes]]

2017 Cold Metals Area Budget Vote

2016-12-15T05:01:50Z

Dba: /* Language */

Back to [[2017 Budget]].

== Sponsors ==
* Dean Anderson
* [[User:justin|Justin T. Conroy]]

== History ==
* Mailing List Announcement: ???
* Officially Proposed: ???
* Voted on: ???

== Background ==
The cold metals budgets for previous years were $6000 (2015) and $5600 (2016). This year's budget request is higher to accommodate more members in the area, furniture for the expansion, and to continue providing fasteners to the space. As I have done in past years, I will be looking for bargains on used equipment that will expand our capabilities. Having funds allocated in this budget vote, rather than in a vote later in the year, allows me to react quickly to something that comes up, such as at an auction. So far, members are most interested in adding a cold saw and sheet metal equpiment, so that's what I'll be looking for.

{| class="wikitable"
|-
! Item
! Amount
|-
| Repairs to existing equipment - motors & controllers, belts, pulleys, replacement parts, services
| 1500
|-
| Consumable tooling - drills, blades, taps, dies
| 700
|-
|Lubricants, coolant
|250
|-
|Non-consumable tooling - jigs, fixtures, clamps, etc,
|250
|-
|Furniture - shelving, benches, storage cabinets
|500
|-
|Safety - guarding, glasses, hearing protection
|500
|-
|Measurement - tools & calibration equipment
|500
|-
|New Equipment
|2000
|-
|Fasteners & Hardware
|750
|-
|Handtools - Sockets, wrenches, pliers, screwdrivers etc.
|750
|-
|Books and videos
|150
|}

== Language ==
Authorize the board to spend up to $7850 to cover Cold Metals Area expenditures for the fiscal year of 2017. The board may assign this spending authority to the area host. This spending authorization goes into effect 2017-01-01 and expires 2017-12-31.

== Vote ==
* Quorum:
* Yay:
* Nay:
* Abstain:

[[Category:Votes]]
[[Category:2016 Votes]]

2017 Cold Metals Area Budget Vote

2016-12-15T04:58:49Z

Dba: /* Background */

Back to [[2017 Budget]].

== Sponsors ==
* Dean Anderson
* [[User:justin|Justin T. Conroy]]

== History ==
* Mailing List Announcement: ???
* Officially Proposed: ???
* Voted on: ???

== Background ==
The cold metals budgets for previous years were $6000 (2015) and $5600 (2016). This year's budget request is higher to accommodate more members in the area, furniture for the expansion, and to continue providing fasteners to the space. As I have done in past years, I will be looking for bargains on used equipment that will expand our capabilities. Having funds allocated in this budget vote, rather than in a vote later in the year, allows me to react quickly to something that comes up, such as at an auction. So far, members are most interested in adding a cold saw and sheet metal equpiment, so that's what I'll be looking for.

{| class="wikitable"
|-
! Item
! Amount
|-
| Repairs to existing equipment - motors & controllers, belts, pulleys, replacement parts, services
| 1500
|-
| Consumable tooling - drills, blades, taps, dies
| 700
|-
|Lubricants, coolant
|250
|-
|Non-consumable tooling - jigs, fixtures, clamps, etc,
|250
|-
|Furniture - shelving, benches, storage cabinets
|500
|-
|Safety - guarding, glasses, hearing protection
|500
|-
|Measurement - tools & calibration equipment
|500
|-
|New Equipment
|2000
|-
|Fasteners & Hardware
|750
|-
|Handtools - Sockets, wrenches, pliers, screwdrivers etc.
|750
|-
|Books and videos
|150
|}

== Language ==
Authorize the board to spend up to $X to cover Cold Metals Area expenditures for the fiscal year of 2017. The board may assign this spending authority to the area host. This spending authorization goes into effect 2017-01-01 and expires 2017-12-31.

== Vote ==
* Quorum:
* Yay:
* Nay:
* Abstain:

[[Category:Votes]]
[[Category:2016 Votes]]

2017 Cold Metals Area Budget Vote

2016-12-15T04:43:01Z

Dba: /* Background */

Back to [[2017 Budget]].

== Sponsors ==
* Dean Anderson
* [[User:justin|Justin T. Conroy]]

== History ==
* Mailing List Announcement: ???
* Officially Proposed: ???
* Voted on: ???

== Background ==
The cold metals budgets for previous years were $6000 (2015) and $5600 (2016). This year's budget request is higher to accommodate more members in the area, furniture for the expansion, and to continue providing fasteners to the space. As I have done in past years, I will be looking for bargains on used equipment that will expand our capabilities. Several members have enthusiastically recommended a cold saw, which looks something like a very sturdy wood miter saw with flood coolant. According to the survey and mailing list thread from earlier this year, members are also interested in additional sheet metal tools, so I will be looking for those.

{| class="wikitable"
|-
! Item
! Amount
|-
| Repairs to existing equipment - motors & controllers, belts, pulleys, replacement parts, services
| 1500
|-
| Consumable tooling - drills, blades, taps, dies
| 700
|-
|Lubricants, coolant
|250
|-
|Non-consumable tooling - jigs, fixtures, clamps, etc,
|250
|-
|Furniture - shelving, benches, storage cabinets
|500
|-
|Safety - guarding, glasses, hearing protection
|500
|-
|Measurement - tools & calibration equipment
|500
|-
|New Equipment
|2000
|-
|Fasteners & Hardware
|750
|-
|Handtools - Sockets, wrenches, pliers, screwdrivers etc.
|750
|-
|Books and videos
|150
|}

== Language ==
Authorize the board to spend up to $X to cover Cold Metals Area expenditures for the fiscal year of 2017. The board may assign this spending authority to the area host. This spending authorization goes into effect 2017-01-01 and expires 2017-12-31.

== Vote ==
* Quorum:
* Yay:
* Nay:
* Abstain:

[[Category:Votes]]
[[Category:2016 Votes]]

Johnson Bandsaw

2016-12-13T10:41:40Z

Dba: /* Specifications */

{{Template:EquipmentPage
|owner = PS:One
|certification = yes
|hackable = no
|model = Johnson Model J (JD)
|serial = J14445
|arrived = 1/13/14
|doesitwork = yes
|contact = Dean Anderson
|where =
|value = 700
|image =JohnsonMetalBandsaw.jpg
|hostarea = Coldmetals
}}

== Status ==
* A VFD has been fitted, this allows the machine to run on a 110v circuit and provides a variable speed control. The RPM display shows the RPM of the drive wheel (16"), the blade speed will be approx. 4.18 * RPM. The power switch on the left side applies power to the VFD. The on/off button on the front panel controls the blade and serves as an emergency switch, pull for on push for off. The dial controls RPM.
Open Tasks: 1. Label control box 2. Modify gear cover or fabricate new one. 3. Wire end-of-cut switch to control box.
- Jim Brink 12/10/16

* The large groove (fastest speed) of the motor shaft step pulley is bent. The motor vibrates excessively when the belt is in this groove. Use the other grooves (slower speeds) until the pulley is replaced.

'''This tool requires authorization for use.'''

Johnson products are now supported by Dake. http://www.dakecorp.com/ Replacement parts for this saw are generally available.

== Specifications ==
{| class="wikitable" border="1"
|Capacity
|10" rounds, 18" flats
|-
|Blade Size
|137" x 3/4"
|-
|Blade Speed
|35, 90, 130, 190 FPM
|-
|Power
|120V via VFD, motor is 3/4HP,240V, 3 phase
|-
|Weight
|683 pounds
|-
|Mfg. Date
|1964
|-
|}

== Blades ==
General rule of thumb is that if the thinnest part (in the direction of the blade) that you're cutting isn't at least 3 saw teeth thick, it will damage the blade.

== To-Do ==

Grease pivot bar

Add coolant pan and pump.

Add blade brush.

Put FPM from the machine's sticky note on here.

== Maintenance ==
{| class="wikitable" border="1"
! Description
! Frequency
! Lubricant
! Instructions
! History
|-
|Hydraulic cylinder
|Maintain level at top of oil cup.
|
|
|
|-
|Gear Box
|yearly
|80W-90 gear oil
|Drain and fill with 3 ounces of oil.
Requires removing gearbox. See below.
|2/14 8 oz 85W90
|-
|Pivot bar
|monthly
|General purpose grease
|2 Zerk fittings. Use grease gun.
|
|}
Gearbox oil change. Loosen 2 screws on the left edge of right top cover. Remove top 2 screws on the right side. Loosen bottom 2 screws on the right side cover. Slide top cover towards the center of the saw. Pivot the right cover down. Remove drive belt. Remove gearbox step pulley. Remove 3 bolts holding the gearbox. These are near the ring gear teeth. Remove the gearbox out the top of the saw between the two transverse brackets (long shaft comes out last). Drain/fill bolt is on the side opposite the pinion gear. Consider replacing the gaskets on the gearbox.

== Auth/Use Notes ==
These notes are for authorized users and authorizers; you must be authorized on the tool by a person, not this list. Don't expect this list to be complete or authoritative.

* Horizontal band saws cut via a vertically descending blades.
* The cutting tooth speed is set by a pulley in the rear and VFD.
** Lift up on the motor to get some slack on the belt.
** Don't cross wheels; keep the pulley belt straight.
** Go toward larger motor wheels for soft metals and plastic and smaller motor wheels for tough metals like steel (and tool steel.)
* The cutting tooth feed is set by a needle valve and a weight on top.
** Be gentle with the needle valve; a single finger with light pressure is enough to adjust it.
* Power
** as of 12/16 a Fluxmaster 50 VFD has been added. The machine is now powered by 120v. Any 120 volt outlet can be used.
** Power to the VFD is controlled by the toggle switch on the left of the control box.
** The button switch on the front and and the trip lever control the motor. The button must be pulled out and the trip lever up. Both must be 'on' to power the motor.
** RPM is controlled by the dial and the belt position.
** Blade speed in feet per minute is approx 4.18 * RPM shown on the tachometer.
** Turn off switches and unplug the machine when you're done to prevent accidental activation.
** Never walk away from the machine while it's running. We are not a production shop; babysit the machine in case it fails and avoid putting curious people in danger.
* Clamping a workpiece
** Short pieces cock the vice jaws. This ruins the grip on the workpiece and is to be avoided. Componensate by using a block approximately the size of your workpiece or a machinist jack on the far side of the vise jaws.
** Check the width of your workpiece against the teeth.
*** The thinnest section of the workpiece should be wider than three teeth in a row.
*** The thickest section of the workpiece should be narrow than twenty-four teeth.
** If you're cutting angle stock, rotate it so that it forms a < shape to prevent it from rotating.
** If you're cutting round, use angle blocks (in the tooling cabinet) to keep it from rotating.
** Check that the movable blade guide is as close as possible while clearing the vice and the table.
* Safety
** Unplug the machine before adjusting the pulley or changing the blade.
** Never leave the machine while running. We aren't a production shop; you need to be right by the machine in case something goes wrong or if a curious person walks by.
* Clean up when you're done. Don't leave stock in the machine; don't leave chips and coolant behind. Use a small bucket to catch chips before they hit the ground.

== References ==

Manual for the latest version of the Model J (very similar).

http://www.dakecorp.com/manuals/Model%20Johnson%20J%20Saws.pdf

Good link for restoration, including coolant pan dimensions and bearing sizes. http://www.shopfloortalk.com/forums/showthread.php?t=21021

Manual for Fluxmaster 50.

https://www.tecowestinghouse.com/Manuals/FM50%20Instruction%20&%20User%20Manual_0405.pdf

== List of Currently Authorized Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
|-
|Dean Anderson
|
|-
|Todd Allen
|Ed Bennet
|-
|David Morton
|Anna Yu
|-
|George Shaw
|Thomas Wright
|-
|bandit Gangwere
|Ed Bennet
|-
|Michael Skilton
|Tucker
|-
|Eric Stein
|Tucker
|-
|Kyle Bieneman
|Todd Allen
|-
|Scott Little
|Todd Allen
|-
|RJ Metzger
|Todd Allen
|-
|Giovanni Arroyo
|Todd Allen
|-
|Mark C.
|Todd Allen
|-
|Joao Santos
|Todd Allen
|-
|Nicholas Haldereman
|Todd Allen
|-
|Doorman Dave
|Todd Allen
|-
|Stephen Ioannou
|Todd Allen
|-
|Lucas Goossen
|Todd Allen
|-
|[[user:RogerMoore|Roger Moore]]
|Todd Allen
|-
|[[User:Mwilkens|Matt Wilkens]]
|Todd Allen
|-
|Rhonda Jackson
|Todd Allen
|-
|Matt Meshulam
|Todd Allen
|-
|Kevin Pulver
|Todd Allen
|-
|Andrew Camardella
|Todd Allen
|-
|Mike Coriale
|Todd Allen
|-
|John Farmer
|Todd Allen
|-
|[[user:Jaypee|Jay Pee]]
|Todd Allen
|-
|Sam Paris
|Todd Allen
|-
|Jake Rush
|Todd Allen
|-
|Carolyn Ignacio
|Todd Allen
|-
|Andrew Sowa
|Todd Allen
|-
|Hilary Lee
|Todd Allen
|-
|Eric Slehofer
|Todd Allen
|-
|Sam Reicks
|Todd Allen
|-
|Tyler Matthew
|Todd Allen
|-
|Ben Bogler
|Todd Allen
|-
|Brittany Krawczyk
|Todd Allen
|-
|Cary Lahucik
|Todd Allen
|-
|Eric Yu
|Todd Allen
|-
|Davis Mazariegos
|Todd Allen
|-
|Dan Baltudis
|Todd Allen
|-
|Ryan Taylor
|Everett Wilson
|-
|Andy Richardson
|Everett Wilson
|-
|David Srebro
|Todd Allen
|-
|Shae Kurko
|Todd Allen
|-
|Simon Cygielski
|Todd Allen
|-
|Jeff Lawson
|Ron Olson
|-
|James Villalpando
|Ron Olson
|5/19/15
|-
|Greg "Nerobro" Teiber
|Everett Wilson
|-
|Pericles Tsellos
|Todd Allen
|14JUN2015
|-
|Hunter Koerner
|Todd Allen
|6/14/15
|-
|Eric Reusche
|Todd Allen
|-
|Raj Perera
|Todd Allen
|6/14/15
|-
|Erik Wessing
|Todd Allen
|-
|Ryan Neuman
|Ron Olson
|-
|Kevin Sampson
|Todd Allen
|7/22/15
|-
|Jim Baker
|Todd Allen
|-
|Tom Boeman
|Todd Allen
|8/30/15
|-
|Jonathan Levine
|Todd Allen
|9/23/15
|-
|Alejandro Drexler
|Todd Allen
|9/23/15
|-
| Sheila Miguez
| Everett Wilson
| 10/14/2015
|-
|Niko Hawley
|Todd Allen
|-
|Will Alt
|Todd Allen
|10/28/15
|-
|Peter Letscher
|Todd Allen
|10/28/15
|-
|Aaron Carlock
|Todd Allen
|11/18/15
|-
|Jennie P
|Todd Allen
|11/18/15
|-
|Kurt Ziegel
|Todd Allen
|11/18/15
|-
|Mike Forkan
|Ron Olson
|11/18/15
|-
|Marcin Ignasiak
|Ron Olson
|-
|Greg Kudlacz
|Todd Allen
|-
|Daniel Maziarz
|Todd Allen
|-
|-
|Jean Michel Crettaz
|Todd Allen
|12/14/15
|-
|Dafe Hughes
|Todd Allen
|12/16/15
|-
|Lauren Svedman
|Michael Patton
|1/06/16
|-
|Bruce McConachie
|Michael Patton
|1/10/16
|-
|Andrew Dalesandro
|Michael Patton
|1/10/16
|-
|Tony Johnson
|Michael Patton
|1/10/16
|-
|Brandon Love
|Michael Patton
|1/27/16
|-
|Connor Sullivan
|Tom Judge
|1/22/16
|-
|Adam Stafford
|Michael Patton
|4/17/16
|-
|Ian Monroe
|Michael Patton
|6/29/16
|-
|Joe Iklov
|Michael Patton
|6/29/16
|-}
|Jim Brink
|Michael Patton
|6/29/16
|-
|Frank Bowles
|Michael Patton
|6/29/16
|-
|Eugene Liokumovich
|Michael Patton
|-
|Sam Olendorf
|Michael Patton
|-
|Brian Cuocci
|Michael Patton
|10/5/16
|-
|[[User:jonk|Jon Komperda]]
|Dean Anderson
|11/6/16
|-}[[Category:Metalworking]]
[[Category:Coldmetals]]

Johnson Bandsaw

2016-12-13T10:40:45Z

Dba: /* Auth/Use Notes */

{{Template:EquipmentPage
|owner = PS:One
|certification = yes
|hackable = no
|model = Johnson Model J (JD)
|serial = J14445
|arrived = 1/13/14
|doesitwork = yes
|contact = Dean Anderson
|where =
|value = 700
|image =JohnsonMetalBandsaw.jpg
|hostarea = Coldmetals
}}

== Status ==
* A VFD has been fitted, this allows the machine to run on a 110v circuit and provides a variable speed control. The RPM display shows the RPM of the drive wheel (16"), the blade speed will be approx. 4.18 * RPM. The power switch on the left side applies power to the VFD. The on/off button on the front panel controls the blade and serves as an emergency switch, pull for on push for off. The dial controls RPM.
Open Tasks: 1. Label control box 2. Modify gear cover or fabricate new one. 3. Wire end-of-cut switch to control box.
- Jim Brink 12/10/16

* The large groove (fastest speed) of the motor shaft step pulley is bent. The motor vibrates excessively when the belt is in this groove. Use the other grooves (slower speeds) until the pulley is replaced.

'''This tool requires authorization for use.'''

Johnson products are now supported by Dake. http://www.dakecorp.com/ Replacement parts for this saw are generally available.

== Specifications ==
{| class="wikitable" border="1"
|Capacity
|10" rounds, 18" flats
|-
|Blade Size
|137" x 3/4"
|-
|Blade Speed
|35, 90, 130, 190 FPM
|-
|Power
|120V via VFD, motor is 240V 3 phase
|-
|Weight
|683 pounds
|-
|Mfg. Date
|1964
|-
|}

== Blades ==
General rule of thumb is that if the thinnest part (in the direction of the blade) that you're cutting isn't at least 3 saw teeth thick, it will damage the blade.

== To-Do ==

Grease pivot bar

Add coolant pan and pump.

Add blade brush.

Put FPM from the machine's sticky note on here.

== Maintenance ==
{| class="wikitable" border="1"
! Description
! Frequency
! Lubricant
! Instructions
! History
|-
|Hydraulic cylinder
|Maintain level at top of oil cup.
|
|
|
|-
|Gear Box
|yearly
|80W-90 gear oil
|Drain and fill with 3 ounces of oil.
Requires removing gearbox. See below.
|2/14 8 oz 85W90
|-
|Pivot bar
|monthly
|General purpose grease
|2 Zerk fittings. Use grease gun.
|
|}
Gearbox oil change. Loosen 2 screws on the left edge of right top cover. Remove top 2 screws on the right side. Loosen bottom 2 screws on the right side cover. Slide top cover towards the center of the saw. Pivot the right cover down. Remove drive belt. Remove gearbox step pulley. Remove 3 bolts holding the gearbox. These are near the ring gear teeth. Remove the gearbox out the top of the saw between the two transverse brackets (long shaft comes out last). Drain/fill bolt is on the side opposite the pinion gear. Consider replacing the gaskets on the gearbox.

== Auth/Use Notes ==
These notes are for authorized users and authorizers; you must be authorized on the tool by a person, not this list. Don't expect this list to be complete or authoritative.

* Horizontal band saws cut via a vertically descending blades.
* The cutting tooth speed is set by a pulley in the rear and VFD.
** Lift up on the motor to get some slack on the belt.
** Don't cross wheels; keep the pulley belt straight.
** Go toward larger motor wheels for soft metals and plastic and smaller motor wheels for tough metals like steel (and tool steel.)
* The cutting tooth feed is set by a needle valve and a weight on top.
** Be gentle with the needle valve; a single finger with light pressure is enough to adjust it.
* Power
** as of 12/16 a Fluxmaster 50 VFD has been added. The machine is now powered by 120v. Any 120 volt outlet can be used.
** Power to the VFD is controlled by the toggle switch on the left of the control box.
** The button switch on the front and and the trip lever control the motor. The button must be pulled out and the trip lever up. Both must be 'on' to power the motor.
** RPM is controlled by the dial and the belt position.
** Blade speed in feet per minute is approx 4.18 * RPM shown on the tachometer.
** Turn off switches and unplug the machine when you're done to prevent accidental activation.
** Never walk away from the machine while it's running. We are not a production shop; babysit the machine in case it fails and avoid putting curious people in danger.
* Clamping a workpiece
** Short pieces cock the vice jaws. This ruins the grip on the workpiece and is to be avoided. Componensate by using a block approximately the size of your workpiece or a machinist jack on the far side of the vise jaws.
** Check the width of your workpiece against the teeth.
*** The thinnest section of the workpiece should be wider than three teeth in a row.
*** The thickest section of the workpiece should be narrow than twenty-four teeth.
** If you're cutting angle stock, rotate it so that it forms a < shape to prevent it from rotating.
** If you're cutting round, use angle blocks (in the tooling cabinet) to keep it from rotating.
** Check that the movable blade guide is as close as possible while clearing the vice and the table.
* Safety
** Unplug the machine before adjusting the pulley or changing the blade.
** Never leave the machine while running. We aren't a production shop; you need to be right by the machine in case something goes wrong or if a curious person walks by.
* Clean up when you're done. Don't leave stock in the machine; don't leave chips and coolant behind. Use a small bucket to catch chips before they hit the ground.

== References ==

Manual for the latest version of the Model J (very similar).

http://www.dakecorp.com/manuals/Model%20Johnson%20J%20Saws.pdf

Good link for restoration, including coolant pan dimensions and bearing sizes. http://www.shopfloortalk.com/forums/showthread.php?t=21021

Manual for Fluxmaster 50.

https://www.tecowestinghouse.com/Manuals/FM50%20Instruction%20&%20User%20Manual_0405.pdf

== List of Currently Authorized Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
|-
|Dean Anderson
|
|-
|Todd Allen
|Ed Bennet
|-
|David Morton
|Anna Yu
|-
|George Shaw
|Thomas Wright
|-
|bandit Gangwere
|Ed Bennet
|-
|Michael Skilton
|Tucker
|-
|Eric Stein
|Tucker
|-
|Kyle Bieneman
|Todd Allen
|-
|Scott Little
|Todd Allen
|-
|RJ Metzger
|Todd Allen
|-
|Giovanni Arroyo
|Todd Allen
|-
|Mark C.
|Todd Allen
|-
|Joao Santos
|Todd Allen
|-
|Nicholas Haldereman
|Todd Allen
|-
|Doorman Dave
|Todd Allen
|-
|Stephen Ioannou
|Todd Allen
|-
|Lucas Goossen
|Todd Allen
|-
|[[user:RogerMoore|Roger Moore]]
|Todd Allen
|-
|[[User:Mwilkens|Matt Wilkens]]
|Todd Allen
|-
|Rhonda Jackson
|Todd Allen
|-
|Matt Meshulam
|Todd Allen
|-
|Kevin Pulver
|Todd Allen
|-
|Andrew Camardella
|Todd Allen
|-
|Mike Coriale
|Todd Allen
|-
|John Farmer
|Todd Allen
|-
|[[user:Jaypee|Jay Pee]]
|Todd Allen
|-
|Sam Paris
|Todd Allen
|-
|Jake Rush
|Todd Allen
|-
|Carolyn Ignacio
|Todd Allen
|-
|Andrew Sowa
|Todd Allen
|-
|Hilary Lee
|Todd Allen
|-
|Eric Slehofer
|Todd Allen
|-
|Sam Reicks
|Todd Allen
|-
|Tyler Matthew
|Todd Allen
|-
|Ben Bogler
|Todd Allen
|-
|Brittany Krawczyk
|Todd Allen
|-
|Cary Lahucik
|Todd Allen
|-
|Eric Yu
|Todd Allen
|-
|Davis Mazariegos
|Todd Allen
|-
|Dan Baltudis
|Todd Allen
|-
|Ryan Taylor
|Everett Wilson
|-
|Andy Richardson
|Everett Wilson
|-
|David Srebro
|Todd Allen
|-
|Shae Kurko
|Todd Allen
|-
|Simon Cygielski
|Todd Allen
|-
|Jeff Lawson
|Ron Olson
|-
|James Villalpando
|Ron Olson
|5/19/15
|-
|Greg "Nerobro" Teiber
|Everett Wilson
|-
|Pericles Tsellos
|Todd Allen
|14JUN2015
|-
|Hunter Koerner
|Todd Allen
|6/14/15
|-
|Eric Reusche
|Todd Allen
|-
|Raj Perera
|Todd Allen
|6/14/15
|-
|Erik Wessing
|Todd Allen
|-
|Ryan Neuman
|Ron Olson
|-
|Kevin Sampson
|Todd Allen
|7/22/15
|-
|Jim Baker
|Todd Allen
|-
|Tom Boeman
|Todd Allen
|8/30/15
|-
|Jonathan Levine
|Todd Allen
|9/23/15
|-
|Alejandro Drexler
|Todd Allen
|9/23/15
|-
| Sheila Miguez
| Everett Wilson
| 10/14/2015
|-
|Niko Hawley
|Todd Allen
|-
|Will Alt
|Todd Allen
|10/28/15
|-
|Peter Letscher
|Todd Allen
|10/28/15
|-
|Aaron Carlock
|Todd Allen
|11/18/15
|-
|Jennie P
|Todd Allen
|11/18/15
|-
|Kurt Ziegel
|Todd Allen
|11/18/15
|-
|Mike Forkan
|Ron Olson
|11/18/15
|-
|Marcin Ignasiak
|Ron Olson
|-
|Greg Kudlacz
|Todd Allen
|-
|Daniel Maziarz
|Todd Allen
|-
|-
|Jean Michel Crettaz
|Todd Allen
|12/14/15
|-
|Dafe Hughes
|Todd Allen
|12/16/15
|-
|Lauren Svedman
|Michael Patton
|1/06/16
|-
|Bruce McConachie
|Michael Patton
|1/10/16
|-
|Andrew Dalesandro
|Michael Patton
|1/10/16
|-
|Tony Johnson
|Michael Patton
|1/10/16
|-
|Brandon Love
|Michael Patton
|1/27/16
|-
|Connor Sullivan
|Tom Judge
|1/22/16
|-
|Adam Stafford
|Michael Patton
|4/17/16
|-
|Ian Monroe
|Michael Patton
|6/29/16
|-
|Joe Iklov
|Michael Patton
|6/29/16
|-}
|Jim Brink
|Michael Patton
|6/29/16
|-
|Frank Bowles
|Michael Patton
|6/29/16
|-
|Eugene Liokumovich
|Michael Patton
|-
|Sam Olendorf
|Michael Patton
|-
|Brian Cuocci
|Michael Patton
|10/5/16
|-
|[[User:jonk|Jon Komperda]]
|Dean Anderson
|11/6/16
|-}[[Category:Metalworking]]
[[Category:Coldmetals]]

Johnson Bandsaw

2016-12-13T10:39:41Z

Dba: /* Auth/Use Notes */

{{Template:EquipmentPage
|owner = PS:One
|certification = yes
|hackable = no
|model = Johnson Model J (JD)
|serial = J14445
|arrived = 1/13/14
|doesitwork = yes
|contact = Dean Anderson
|where =
|value = 700
|image =JohnsonMetalBandsaw.jpg
|hostarea = Coldmetals
}}

== Status ==
* A VFD has been fitted, this allows the machine to run on a 110v circuit and provides a variable speed control. The RPM display shows the RPM of the drive wheel (16"), the blade speed will be approx. 4.18 * RPM. The power switch on the left side applies power to the VFD. The on/off button on the front panel controls the blade and serves as an emergency switch, pull for on push for off. The dial controls RPM.
Open Tasks: 1. Label control box 2. Modify gear cover or fabricate new one. 3. Wire end-of-cut switch to control box.
- Jim Brink 12/10/16

* The large groove (fastest speed) of the motor shaft step pulley is bent. The motor vibrates excessively when the belt is in this groove. Use the other grooves (slower speeds) until the pulley is replaced.

'''This tool requires authorization for use.'''

Johnson products are now supported by Dake. http://www.dakecorp.com/ Replacement parts for this saw are generally available.

== Specifications ==
{| class="wikitable" border="1"
|Capacity
|10" rounds, 18" flats
|-
|Blade Size
|137" x 3/4"
|-
|Blade Speed
|35, 90, 130, 190 FPM
|-
|Power
|120V via VFD, motor is 240V 3 phase
|-
|Weight
|683 pounds
|-
|Mfg. Date
|1964
|-
|}

== Blades ==
General rule of thumb is that if the thinnest part (in the direction of the blade) that you're cutting isn't at least 3 saw teeth thick, it will damage the blade.

== To-Do ==

Grease pivot bar

Add coolant pan and pump.

Add blade brush.

Put FPM from the machine's sticky note on here.

== Maintenance ==
{| class="wikitable" border="1"
! Description
! Frequency
! Lubricant
! Instructions
! History
|-
|Hydraulic cylinder
|Maintain level at top of oil cup.
|
|
|
|-
|Gear Box
|yearly
|80W-90 gear oil
|Drain and fill with 3 ounces of oil.
Requires removing gearbox. See below.
|2/14 8 oz 85W90
|-
|Pivot bar
|monthly
|General purpose grease
|2 Zerk fittings. Use grease gun.
|
|}
Gearbox oil change. Loosen 2 screws on the left edge of right top cover. Remove top 2 screws on the right side. Loosen bottom 2 screws on the right side cover. Slide top cover towards the center of the saw. Pivot the right cover down. Remove drive belt. Remove gearbox step pulley. Remove 3 bolts holding the gearbox. These are near the ring gear teeth. Remove the gearbox out the top of the saw between the two transverse brackets (long shaft comes out last). Drain/fill bolt is on the side opposite the pinion gear. Consider replacing the gaskets on the gearbox.

== Auth/Use Notes ==
These notes are for authorized users and authorizers; you must be authorized on the tool by a person, not this list. Don't expect this list to be complete or authoritative.

* Horizontal band saws cut via a vertically descending blades.
* The cutting tooth speed is set by a pulley in the rear and VFD.
** Lift up on the motor to get some slack on the belt.
** Don't cross wheels; keep the pulley belt straight.
** Go toward larger motor wheels for soft metals and plastic and smaller motor wheels for tough metals like steel (and tool steel.)
* The cutting tooth feed is set by a needle valve and a weight on top.
** Be gentle with the needle valve; a single finger with light pressure is enough to adjust it.
* Power
** as of 12/16 a Fluxmaster 50 VFD has been added. The machine is now powered by 120v. Any 120 volt outlet can be used.
** Power to the VFD is controled by the toggle switch on the left of the control box.
** The button switch on the front and and the trip lever control the motor. The button must be pulled out and the trip lever up. Both must be 'on' to power the motor.
** RPM is controlled by the dial and the belt position.
** Blade speed in feet per minute is approx 4.19 * RPM shown on the tachometer.
** Turn off switches and unplug the machine when you're done to prevent accidental activation.
** Never walk away from the machine while it's running. We are not a production shop; babysit the machine in case it fails and avoid putting curious people in danger.
* Clamping a workpiece
** Short pieces cock the vice jaws. This ruins the grip on the workpiece and is to be avoided. Componensate by using a block approximately the size of your workpiece or a machinist jack on the far side of the vise jaws.
** Check the width of your workpiece against the teeth.
*** The thinnest section of the workpiece should be wider than three teeth in a row.
*** The thickest section of the workpiece should be narrow than twenty-four teeth.
** If you're cutting angle stock, rotate it so that it forms a < shape to prevent it from rotating.
** If you're cutting round, use angle blocks (in the tooling cabinet) to keep it from rotating.
** Check that the movable blade guide is as close as possible while clearing the vice and the table.
* Safety
** Unplug the machine before adjusting the pulley or changing the blade.
** Never leave the machine while running. We aren't a production shop; you need to be right by the machine in case something goes wrong or if a curious person walks by.
* Clean up when you're done. Don't leave stock in the machine; don't leave chips and coolant behind. Use a small bucket to catch chips before they hit the ground.

== References ==

Manual for the latest version of the Model J (very similar).

http://www.dakecorp.com/manuals/Model%20Johnson%20J%20Saws.pdf

Good link for restoration, including coolant pan dimensions and bearing sizes. http://www.shopfloortalk.com/forums/showthread.php?t=21021

Manual for Fluxmaster 50.

https://www.tecowestinghouse.com/Manuals/FM50%20Instruction%20&%20User%20Manual_0405.pdf

== List of Currently Authorized Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
|-
|Dean Anderson
|
|-
|Todd Allen
|Ed Bennet
|-
|David Morton
|Anna Yu
|-
|George Shaw
|Thomas Wright
|-
|bandit Gangwere
|Ed Bennet
|-
|Michael Skilton
|Tucker
|-
|Eric Stein
|Tucker
|-
|Kyle Bieneman
|Todd Allen
|-
|Scott Little
|Todd Allen
|-
|RJ Metzger
|Todd Allen
|-
|Giovanni Arroyo
|Todd Allen
|-
|Mark C.
|Todd Allen
|-
|Joao Santos
|Todd Allen
|-
|Nicholas Haldereman
|Todd Allen
|-
|Doorman Dave
|Todd Allen
|-
|Stephen Ioannou
|Todd Allen
|-
|Lucas Goossen
|Todd Allen
|-
|[[user:RogerMoore|Roger Moore]]
|Todd Allen
|-
|[[User:Mwilkens|Matt Wilkens]]
|Todd Allen
|-
|Rhonda Jackson
|Todd Allen
|-
|Matt Meshulam
|Todd Allen
|-
|Kevin Pulver
|Todd Allen
|-
|Andrew Camardella
|Todd Allen
|-
|Mike Coriale
|Todd Allen
|-
|John Farmer
|Todd Allen
|-
|[[user:Jaypee|Jay Pee]]
|Todd Allen
|-
|Sam Paris
|Todd Allen
|-
|Jake Rush
|Todd Allen
|-
|Carolyn Ignacio
|Todd Allen
|-
|Andrew Sowa
|Todd Allen
|-
|Hilary Lee
|Todd Allen
|-
|Eric Slehofer
|Todd Allen
|-
|Sam Reicks
|Todd Allen
|-
|Tyler Matthew
|Todd Allen
|-
|Ben Bogler
|Todd Allen
|-
|Brittany Krawczyk
|Todd Allen
|-
|Cary Lahucik
|Todd Allen
|-
|Eric Yu
|Todd Allen
|-
|Davis Mazariegos
|Todd Allen
|-
|Dan Baltudis
|Todd Allen
|-
|Ryan Taylor
|Everett Wilson
|-
|Andy Richardson
|Everett Wilson
|-
|David Srebro
|Todd Allen
|-
|Shae Kurko
|Todd Allen
|-
|Simon Cygielski
|Todd Allen
|-
|Jeff Lawson
|Ron Olson
|-
|James Villalpando
|Ron Olson
|5/19/15
|-
|Greg "Nerobro" Teiber
|Everett Wilson
|-
|Pericles Tsellos
|Todd Allen
|14JUN2015
|-
|Hunter Koerner
|Todd Allen
|6/14/15
|-
|Eric Reusche
|Todd Allen
|-
|Raj Perera
|Todd Allen
|6/14/15
|-
|Erik Wessing
|Todd Allen
|-
|Ryan Neuman
|Ron Olson
|-
|Kevin Sampson
|Todd Allen
|7/22/15
|-
|Jim Baker
|Todd Allen
|-
|Tom Boeman
|Todd Allen
|8/30/15
|-
|Jonathan Levine
|Todd Allen
|9/23/15
|-
|Alejandro Drexler
|Todd Allen
|9/23/15
|-
| Sheila Miguez
| Everett Wilson
| 10/14/2015
|-
|Niko Hawley
|Todd Allen
|-
|Will Alt
|Todd Allen
|10/28/15
|-
|Peter Letscher
|Todd Allen
|10/28/15
|-
|Aaron Carlock
|Todd Allen
|11/18/15
|-
|Jennie P
|Todd Allen
|11/18/15
|-
|Kurt Ziegel
|Todd Allen
|11/18/15
|-
|Mike Forkan
|Ron Olson
|11/18/15
|-
|Marcin Ignasiak
|Ron Olson
|-
|Greg Kudlacz
|Todd Allen
|-
|Daniel Maziarz
|Todd Allen
|-
|-
|Jean Michel Crettaz
|Todd Allen
|12/14/15
|-
|Dafe Hughes
|Todd Allen
|12/16/15
|-
|Lauren Svedman
|Michael Patton
|1/06/16
|-
|Bruce McConachie
|Michael Patton
|1/10/16
|-
|Andrew Dalesandro
|Michael Patton
|1/10/16
|-
|Tony Johnson
|Michael Patton
|1/10/16
|-
|Brandon Love
|Michael Patton
|1/27/16
|-
|Connor Sullivan
|Tom Judge
|1/22/16
|-
|Adam Stafford
|Michael Patton
|4/17/16
|-
|Ian Monroe
|Michael Patton
|6/29/16
|-
|Joe Iklov
|Michael Patton
|6/29/16
|-}
|Jim Brink
|Michael Patton
|6/29/16
|-
|Frank Bowles
|Michael Patton
|6/29/16
|-
|Eugene Liokumovich
|Michael Patton
|-
|Sam Olendorf
|Michael Patton
|-
|Brian Cuocci
|Michael Patton
|10/5/16
|-
|[[User:jonk|Jon Komperda]]
|Dean Anderson
|11/6/16
|-}[[Category:Metalworking]]
[[Category:Coldmetals]]

Johnson Bandsaw

2016-12-13T10:37:50Z

Dba: /* Specifications */

{{Template:EquipmentPage
|owner = PS:One
|certification = yes
|hackable = no
|model = Johnson Model J (JD)
|serial = J14445
|arrived = 1/13/14
|doesitwork = yes
|contact = Dean Anderson
|where =
|value = 700
|image =JohnsonMetalBandsaw.jpg
|hostarea = Coldmetals
}}

== Status ==
* A VFD has been fitted, this allows the machine to run on a 110v circuit and provides a variable speed control. The RPM display shows the RPM of the drive wheel (16"), the blade speed will be approx. 4.18 * RPM. The power switch on the left side applies power to the VFD. The on/off button on the front panel controls the blade and serves as an emergency switch, pull for on push for off. The dial controls RPM.
Open Tasks: 1. Label control box 2. Modify gear cover or fabricate new one. 3. Wire end-of-cut switch to control box.
- Jim Brink 12/10/16

* The large groove (fastest speed) of the motor shaft step pulley is bent. The motor vibrates excessively when the belt is in this groove. Use the other grooves (slower speeds) until the pulley is replaced.

'''This tool requires authorization for use.'''

Johnson products are now supported by Dake. http://www.dakecorp.com/ Replacement parts for this saw are generally available.

== Specifications ==
{| class="wikitable" border="1"
|Capacity
|10" rounds, 18" flats
|-
|Blade Size
|137" x 3/4"
|-
|Blade Speed
|35, 90, 130, 190 FPM
|-
|Power
|120V via VFD, motor is 240V 3 phase
|-
|Weight
|683 pounds
|-
|Mfg. Date
|1964
|-
|}

== Blades ==
General rule of thumb is that if the thinnest part (in the direction of the blade) that you're cutting isn't at least 3 saw teeth thick, it will damage the blade.

== To-Do ==

Grease pivot bar

Add coolant pan and pump.

Add blade brush.

Put FPM from the machine's sticky note on here.

== Maintenance ==
{| class="wikitable" border="1"
! Description
! Frequency
! Lubricant
! Instructions
! History
|-
|Hydraulic cylinder
|Maintain level at top of oil cup.
|
|
|
|-
|Gear Box
|yearly
|80W-90 gear oil
|Drain and fill with 3 ounces of oil.
Requires removing gearbox. See below.
|2/14 8 oz 85W90
|-
|Pivot bar
|monthly
|General purpose grease
|2 Zerk fittings. Use grease gun.
|
|}
Gearbox oil change. Loosen 2 screws on the left edge of right top cover. Remove top 2 screws on the right side. Loosen bottom 2 screws on the right side cover. Slide top cover towards the center of the saw. Pivot the right cover down. Remove drive belt. Remove gearbox step pulley. Remove 3 bolts holding the gearbox. These are near the ring gear teeth. Remove the gearbox out the top of the saw between the two transverse brackets (long shaft comes out last). Drain/fill bolt is on the side opposite the pinion gear. Consider replacing the gaskets on the gearbox.

== Auth/Use Notes ==
These notes are for authorized users and authorizers; you must be authorized on the tool by a person, not this list. Don't expect this list to be complete or authoritative.

* Horizontal band saws cut via a vertically descending blades.
* The cutting tooth speed is set by a pulley in the rear and VFD.
** Lift up on the motor to get some slack on the belt.
** Don't cross wheels; keep the pulley belt straight.
** Go toward larger motor wheels for soft metals and plastic and smaller motor wheels for tough metals like steel (and tool steel.)
* The cutting tooth feed is set by a needle valve and a weight on top.
** Be gentle with the needle valve; a single finger with light pressure is enough to adjust it.
* Power
** as of 12/16 a Fluxmaster 50 VFD has been added. The machine is now powered by 120v. Any 120 volt outlet can be used.
** Power to the VFD is controled by the toggle switch on the left of the control box.
** The button switch on the front and and the trip lever control the motor. The button must be pulled out and the trip lever up. Both must be 'on' to power the motor.
** RPM is controlled by the dial and the belt position.
** Blade speed is approx 2.7 * RPM
** Turn off switches and unplug the machine when you're done to prevent accidental activation.
** Never walk away from the machine while it's running. We are not a production shop; babysit the machine in case it fails and avoid putting curious people in danger.
* Clamping a workpiece
** Short pieces cock the vice jaws. This ruins the grip on the workpiece and is to be avoided. Componensate by using a block approximately the size of your workpiece or a machinist jack on the far side of the vise jaws.
** Check the width of your workpiece against the teeth.
*** The thinnest section of the workpiece should be wider than three teeth in a row.
*** The thickest section of the workpiece should be narrow than twenty-four teeth.
** If you're cutting angle stock, rotate it so that it forms a < shape to prevent it from rotating.
** If you're cutting round, use angle blocks (in the tooling cabinet) to keep it from rotating.
** Check that the movable blade guide is as close as possible while clearing the vice and the table.
* Safety
** Unplug the machine before adjusting the pulley or changing the blade.
** Never leave the machine while running. We aren't a production shop; you need to be right by the machine in case something goes wrong or if a curious person walks by.
* Clean up when you're done. Don't leave stock in the machine; don't leave chips and coolant behind. Use a small bucket to catch chips before they hit the ground.

== References ==

Manual for the latest version of the Model J (very similar).

http://www.dakecorp.com/manuals/Model%20Johnson%20J%20Saws.pdf

Good link for restoration, including coolant pan dimensions and bearing sizes. http://www.shopfloortalk.com/forums/showthread.php?t=21021

Manual for Fluxmaster 50.

https://www.tecowestinghouse.com/Manuals/FM50%20Instruction%20&%20User%20Manual_0405.pdf

== List of Currently Authorized Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
|-
|Dean Anderson
|
|-
|Todd Allen
|Ed Bennet
|-
|David Morton
|Anna Yu
|-
|George Shaw
|Thomas Wright
|-
|bandit Gangwere
|Ed Bennet
|-
|Michael Skilton
|Tucker
|-
|Eric Stein
|Tucker
|-
|Kyle Bieneman
|Todd Allen
|-
|Scott Little
|Todd Allen
|-
|RJ Metzger
|Todd Allen
|-
|Giovanni Arroyo
|Todd Allen
|-
|Mark C.
|Todd Allen
|-
|Joao Santos
|Todd Allen
|-
|Nicholas Haldereman
|Todd Allen
|-
|Doorman Dave
|Todd Allen
|-
|Stephen Ioannou
|Todd Allen
|-
|Lucas Goossen
|Todd Allen
|-
|[[user:RogerMoore|Roger Moore]]
|Todd Allen
|-
|[[User:Mwilkens|Matt Wilkens]]
|Todd Allen
|-
|Rhonda Jackson
|Todd Allen
|-
|Matt Meshulam
|Todd Allen
|-
|Kevin Pulver
|Todd Allen
|-
|Andrew Camardella
|Todd Allen
|-
|Mike Coriale
|Todd Allen
|-
|John Farmer
|Todd Allen
|-
|[[user:Jaypee|Jay Pee]]
|Todd Allen
|-
|Sam Paris
|Todd Allen
|-
|Jake Rush
|Todd Allen
|-
|Carolyn Ignacio
|Todd Allen
|-
|Andrew Sowa
|Todd Allen
|-
|Hilary Lee
|Todd Allen
|-
|Eric Slehofer
|Todd Allen
|-
|Sam Reicks
|Todd Allen
|-
|Tyler Matthew
|Todd Allen
|-
|Ben Bogler
|Todd Allen
|-
|Brittany Krawczyk
|Todd Allen
|-
|Cary Lahucik
|Todd Allen
|-
|Eric Yu
|Todd Allen
|-
|Davis Mazariegos
|Todd Allen
|-
|Dan Baltudis
|Todd Allen
|-
|Ryan Taylor
|Everett Wilson
|-
|Andy Richardson
|Everett Wilson
|-
|David Srebro
|Todd Allen
|-
|Shae Kurko
|Todd Allen
|-
|Simon Cygielski
|Todd Allen
|-
|Jeff Lawson
|Ron Olson
|-
|James Villalpando
|Ron Olson
|5/19/15
|-
|Greg "Nerobro" Teiber
|Everett Wilson
|-
|Pericles Tsellos
|Todd Allen
|14JUN2015
|-
|Hunter Koerner
|Todd Allen
|6/14/15
|-
|Eric Reusche
|Todd Allen
|-
|Raj Perera
|Todd Allen
|6/14/15
|-
|Erik Wessing
|Todd Allen
|-
|Ryan Neuman
|Ron Olson
|-
|Kevin Sampson
|Todd Allen
|7/22/15
|-
|Jim Baker
|Todd Allen
|-
|Tom Boeman
|Todd Allen
|8/30/15
|-
|Jonathan Levine
|Todd Allen
|9/23/15
|-
|Alejandro Drexler
|Todd Allen
|9/23/15
|-
| Sheila Miguez
| Everett Wilson
| 10/14/2015
|-
|Niko Hawley
|Todd Allen
|-
|Will Alt
|Todd Allen
|10/28/15
|-
|Peter Letscher
|Todd Allen
|10/28/15
|-
|Aaron Carlock
|Todd Allen
|11/18/15
|-
|Jennie P
|Todd Allen
|11/18/15
|-
|Kurt Ziegel
|Todd Allen
|11/18/15
|-
|Mike Forkan
|Ron Olson
|11/18/15
|-
|Marcin Ignasiak
|Ron Olson
|-
|Greg Kudlacz
|Todd Allen
|-
|Daniel Maziarz
|Todd Allen
|-
|-
|Jean Michel Crettaz
|Todd Allen
|12/14/15
|-
|Dafe Hughes
|Todd Allen
|12/16/15
|-
|Lauren Svedman
|Michael Patton
|1/06/16
|-
|Bruce McConachie
|Michael Patton
|1/10/16
|-
|Andrew Dalesandro
|Michael Patton
|1/10/16
|-
|Tony Johnson
|Michael Patton
|1/10/16
|-
|Brandon Love
|Michael Patton
|1/27/16
|-
|Connor Sullivan
|Tom Judge
|1/22/16
|-
|Adam Stafford
|Michael Patton
|4/17/16
|-
|Ian Monroe
|Michael Patton
|6/29/16
|-
|Joe Iklov
|Michael Patton
|6/29/16
|-}
|Jim Brink
|Michael Patton
|6/29/16
|-
|Frank Bowles
|Michael Patton
|6/29/16
|-
|Eugene Liokumovich
|Michael Patton
|-
|Sam Olendorf
|Michael Patton
|-
|Brian Cuocci
|Michael Patton
|10/5/16
|-
|[[User:jonk|Jon Komperda]]
|Dean Anderson
|11/6/16
|-}[[Category:Metalworking]]
[[Category:Coldmetals]]

Johnson Bandsaw

2016-12-13T10:36:39Z

Dba: /* Auth/Use Notes */

{{Template:EquipmentPage
|owner = PS:One
|certification = yes
|hackable = no
|model = Johnson Model J (JD)
|serial = J14445
|arrived = 1/13/14
|doesitwork = yes
|contact = Dean Anderson
|where =
|value = 700
|image =JohnsonMetalBandsaw.jpg
|hostarea = Coldmetals
}}

== Status ==
* A VFD has been fitted, this allows the machine to run on a 110v circuit and provides a variable speed control. The RPM display shows the RPM of the drive wheel (16"), the blade speed will be approx. 4.18 * RPM. The power switch on the left side applies power to the VFD. The on/off button on the front panel controls the blade and serves as an emergency switch, pull for on push for off. The dial controls RPM.
Open Tasks: 1. Label control box 2. Modify gear cover or fabricate new one. 3. Wire end-of-cut switch to control box.
- Jim Brink 12/10/16

* The large groove (fastest speed) of the motor shaft step pulley is bent. The motor vibrates excessively when the belt is in this groove. Use the other grooves (slower speeds) until the pulley is replaced.

'''This tool requires authorization for use.'''

Johnson products are now supported by Dake. http://www.dakecorp.com/ Replacement parts for this saw are generally available.

== Specifications ==
{| class="wikitable" border="1"
|Capacity
|10" rounds, 18" flats
|-
|Blade Size
|137" x 3/4"
|-
|Blade Speed
|35, 90, 130, 190 FPM
|-
|Power
|240V, 3 phase
|-
|Weight
|683 pounds
|-
|Mfg. Date
|1964
|-
|}

== Blades ==
General rule of thumb is that if the thinnest part (in the direction of the blade) that you're cutting isn't at least 3 saw teeth thick, it will damage the blade.

== To-Do ==

Grease pivot bar

Add coolant pan and pump.

Add blade brush.

Put FPM from the machine's sticky note on here.

== Maintenance ==
{| class="wikitable" border="1"
! Description
! Frequency
! Lubricant
! Instructions
! History
|-
|Hydraulic cylinder
|Maintain level at top of oil cup.
|
|
|
|-
|Gear Box
|yearly
|80W-90 gear oil
|Drain and fill with 3 ounces of oil.
Requires removing gearbox. See below.
|2/14 8 oz 85W90
|-
|Pivot bar
|monthly
|General purpose grease
|2 Zerk fittings. Use grease gun.
|
|}
Gearbox oil change. Loosen 2 screws on the left edge of right top cover. Remove top 2 screws on the right side. Loosen bottom 2 screws on the right side cover. Slide top cover towards the center of the saw. Pivot the right cover down. Remove drive belt. Remove gearbox step pulley. Remove 3 bolts holding the gearbox. These are near the ring gear teeth. Remove the gearbox out the top of the saw between the two transverse brackets (long shaft comes out last). Drain/fill bolt is on the side opposite the pinion gear. Consider replacing the gaskets on the gearbox.

== Auth/Use Notes ==
These notes are for authorized users and authorizers; you must be authorized on the tool by a person, not this list. Don't expect this list to be complete or authoritative.

* Horizontal band saws cut via a vertically descending blades.
* The cutting tooth speed is set by a pulley in the rear and VFD.
** Lift up on the motor to get some slack on the belt.
** Don't cross wheels; keep the pulley belt straight.
** Go toward larger motor wheels for soft metals and plastic and smaller motor wheels for tough metals like steel (and tool steel.)
* The cutting tooth feed is set by a needle valve and a weight on top.
** Be gentle with the needle valve; a single finger with light pressure is enough to adjust it.
* Power
** as of 12/16 a Fluxmaster 50 VFD has been added. The machine is now powered by 120v. Any 120 volt outlet can be used.
** Power to the VFD is controled by the toggle switch on the left of the control box.
** The button switch on the front and and the trip lever control the motor. The button must be pulled out and the trip lever up. Both must be 'on' to power the motor.
** RPM is controlled by the dial and the belt position.
** Blade speed is approx 2.7 * RPM
** Turn off switches and unplug the machine when you're done to prevent accidental activation.
** Never walk away from the machine while it's running. We are not a production shop; babysit the machine in case it fails and avoid putting curious people in danger.
* Clamping a workpiece
** Short pieces cock the vice jaws. This ruins the grip on the workpiece and is to be avoided. Componensate by using a block approximately the size of your workpiece or a machinist jack on the far side of the vise jaws.
** Check the width of your workpiece against the teeth.
*** The thinnest section of the workpiece should be wider than three teeth in a row.
*** The thickest section of the workpiece should be narrow than twenty-four teeth.
** If you're cutting angle stock, rotate it so that it forms a < shape to prevent it from rotating.
** If you're cutting round, use angle blocks (in the tooling cabinet) to keep it from rotating.
** Check that the movable blade guide is as close as possible while clearing the vice and the table.
* Safety
** Unplug the machine before adjusting the pulley or changing the blade.
** Never leave the machine while running. We aren't a production shop; you need to be right by the machine in case something goes wrong or if a curious person walks by.
* Clean up when you're done. Don't leave stock in the machine; don't leave chips and coolant behind. Use a small bucket to catch chips before they hit the ground.

== References ==

Manual for the latest version of the Model J (very similar).

http://www.dakecorp.com/manuals/Model%20Johnson%20J%20Saws.pdf

Good link for restoration, including coolant pan dimensions and bearing sizes. http://www.shopfloortalk.com/forums/showthread.php?t=21021

Manual for Fluxmaster 50.

https://www.tecowestinghouse.com/Manuals/FM50%20Instruction%20&%20User%20Manual_0405.pdf

== List of Currently Authorized Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
|-
|Dean Anderson
|
|-
|Todd Allen
|Ed Bennet
|-
|David Morton
|Anna Yu
|-
|George Shaw
|Thomas Wright
|-
|bandit Gangwere
|Ed Bennet
|-
|Michael Skilton
|Tucker
|-
|Eric Stein
|Tucker
|-
|Kyle Bieneman
|Todd Allen
|-
|Scott Little
|Todd Allen
|-
|RJ Metzger
|Todd Allen
|-
|Giovanni Arroyo
|Todd Allen
|-
|Mark C.
|Todd Allen
|-
|Joao Santos
|Todd Allen
|-
|Nicholas Haldereman
|Todd Allen
|-
|Doorman Dave
|Todd Allen
|-
|Stephen Ioannou
|Todd Allen
|-
|Lucas Goossen
|Todd Allen
|-
|[[user:RogerMoore|Roger Moore]]
|Todd Allen
|-
|[[User:Mwilkens|Matt Wilkens]]
|Todd Allen
|-
|Rhonda Jackson
|Todd Allen
|-
|Matt Meshulam
|Todd Allen
|-
|Kevin Pulver
|Todd Allen
|-
|Andrew Camardella
|Todd Allen
|-
|Mike Coriale
|Todd Allen
|-
|John Farmer
|Todd Allen
|-
|[[user:Jaypee|Jay Pee]]
|Todd Allen
|-
|Sam Paris
|Todd Allen
|-
|Jake Rush
|Todd Allen
|-
|Carolyn Ignacio
|Todd Allen
|-
|Andrew Sowa
|Todd Allen
|-
|Hilary Lee
|Todd Allen
|-
|Eric Slehofer
|Todd Allen
|-
|Sam Reicks
|Todd Allen
|-
|Tyler Matthew
|Todd Allen
|-
|Ben Bogler
|Todd Allen
|-
|Brittany Krawczyk
|Todd Allen
|-
|Cary Lahucik
|Todd Allen
|-
|Eric Yu
|Todd Allen
|-
|Davis Mazariegos
|Todd Allen
|-
|Dan Baltudis
|Todd Allen
|-
|Ryan Taylor
|Everett Wilson
|-
|Andy Richardson
|Everett Wilson
|-
|David Srebro
|Todd Allen
|-
|Shae Kurko
|Todd Allen
|-
|Simon Cygielski
|Todd Allen
|-
|Jeff Lawson
|Ron Olson
|-
|James Villalpando
|Ron Olson
|5/19/15
|-
|Greg "Nerobro" Teiber
|Everett Wilson
|-
|Pericles Tsellos
|Todd Allen
|14JUN2015
|-
|Hunter Koerner
|Todd Allen
|6/14/15
|-
|Eric Reusche
|Todd Allen
|-
|Raj Perera
|Todd Allen
|6/14/15
|-
|Erik Wessing
|Todd Allen
|-
|Ryan Neuman
|Ron Olson
|-
|Kevin Sampson
|Todd Allen
|7/22/15
|-
|Jim Baker
|Todd Allen
|-
|Tom Boeman
|Todd Allen
|8/30/15
|-
|Jonathan Levine
|Todd Allen
|9/23/15
|-
|Alejandro Drexler
|Todd Allen
|9/23/15
|-
| Sheila Miguez
| Everett Wilson
| 10/14/2015
|-
|Niko Hawley
|Todd Allen
|-
|Will Alt
|Todd Allen
|10/28/15
|-
|Peter Letscher
|Todd Allen
|10/28/15
|-
|Aaron Carlock
|Todd Allen
|11/18/15
|-
|Jennie P
|Todd Allen
|11/18/15
|-
|Kurt Ziegel
|Todd Allen
|11/18/15
|-
|Mike Forkan
|Ron Olson
|11/18/15
|-
|Marcin Ignasiak
|Ron Olson
|-
|Greg Kudlacz
|Todd Allen
|-
|Daniel Maziarz
|Todd Allen
|-
|-
|Jean Michel Crettaz
|Todd Allen
|12/14/15
|-
|Dafe Hughes
|Todd Allen
|12/16/15
|-
|Lauren Svedman
|Michael Patton
|1/06/16
|-
|Bruce McConachie
|Michael Patton
|1/10/16
|-
|Andrew Dalesandro
|Michael Patton
|1/10/16
|-
|Tony Johnson
|Michael Patton
|1/10/16
|-
|Brandon Love
|Michael Patton
|1/27/16
|-
|Connor Sullivan
|Tom Judge
|1/22/16
|-
|Adam Stafford
|Michael Patton
|4/17/16
|-
|Ian Monroe
|Michael Patton
|6/29/16
|-
|Joe Iklov
|Michael Patton
|6/29/16
|-}
|Jim Brink
|Michael Patton
|6/29/16
|-
|Frank Bowles
|Michael Patton
|6/29/16
|-
|Eugene Liokumovich
|Michael Patton
|-
|Sam Olendorf
|Michael Patton
|-
|Brian Cuocci
|Michael Patton
|10/5/16
|-
|[[User:jonk|Jon Komperda]]
|Dean Anderson
|11/6/16
|-}[[Category:Metalworking]]
[[Category:Coldmetals]]