PS:1 Wiki Dev - User contributions [en]

BOSS LS-3655 150w Laser Engraver

2022-08-05T20:50:37Z

Jeffz:

{{ Template:EquipmentPage
| owner=PS:One
| model=BOSS LS-3655 150w
| serial=SERIAL NUMBER
| arrived= January 2017
| doesitwork=yes
| contact=[[CNC|Lasers Area Host]]
| where=CNC Shop
| certification=yes
| hackable=no
| value=$17,000
| image = BossLaser2.jpg
| hostarea = Lasers
}}

== About ==

The BOSS LS-3655 is an industrial CO2 laser engraver with a 35.4" x 55.1" bed, supporting over-sized material pass-thru on four sides and up to 7 inches of table depth. Originally shipped with 100W tube, but that has been replaced with 150W tube in May, 2017.

Machine dimensions are 82" x 57" x 45".

== Status ==
* (2020/09/18) Head crash caused some alignment issues. Currently OOO. Parts are on the way, plus beam intensity meter.
* (2020/Febrary) New 150W tube installed & aligned. BOSS working well.
* (2019/07/25) Beam Combiner installed; Mirrors and Red beam aligned. Red dot is slightly left (about 3/4 of a dot) of actual cut. A few more parts needed, but the Boss is operational.
* (2019/06/26) Working, 4-in Len replaced by Joe M. Still waiting on Beam Combiner.
* (2019/06/15) Working, 4-in Lens is cracked from overtightening -- DO NOT CLEAN --; Mirrors aligned. Beam Combiner and replacement lens on order.
* (2018/12/07) Working, but not that well. Had to use 100% power and speed 5 to cut through relatively thin leather. Perhaps needs to be cleaned?
* (2018/12/01) NOT working. Needs a tube replacement, probably. It's going to be a while. It will not happen faster if you ask when it's going to be fixed. NOBODY KNOWS YET.
* (2018/02/26) Working. Z-Axis motor having some issues? 2-25-2018
* (2017/05/20) 150W Tube & Power Supply installed. Alignment & focusing pending.
* (2017/06/12) The laser has been aligned and focused. 2" Laser lens focal depth set to 5.1mm.

== Software ==

*The software that drives the Boss laser from the attached computer is called RDWorksV8, the version that is appropriate to use is 8.01.18
*That is not the most recent version of the software, but it is the most recent approved version for PS1. If you are having issues with RDWorks, verify that you are using the correct version of the software.
*If your old shortcut to RDWorks doesn't work, go to start/C:/Program Files/RDWorks and open the program by clicking the application in that folder. DO NOT MOVE THAT APP TO YOUR OWN DESKTOP. You can create a new shortcut to it, but please do not move it.

== Usage Policy ==

The laser cutter is easily one of the most used machines at PS1. Due to this demand we request the cooperation of all members to share the laser cutter and associated computer. First and foremost, the practice "being excellent" should be observed at all times; respect yourself, other members, and the equipment. This is a usage policy so that everyone can use the laser:

* Any user not actively test cutting or cutting will cede the computer and laser to the next person waiting in line, as soon as that waiting user notifies the current computer user. If you are still designing your file, please do so on another computer. Artastic (another PC upstairs) in the Crafts Area also has a copy of Adobe Illustrator.
* If someone is waiting in line to use the laser, no active test cut or cut series shall be longer than 1 hour. No jobs will be allowed to start that overrun the 1 hour time limit when a new user is waiting.
* In the case that your last cut is longer than the 1 hour time limit, and a waiting user presents themselves after the cut has started, the cut job shall be allowed to finish and the waiting user will be allowed to set up their file in their own user account, during the cutting period.
* Continuous cutting shall not exceed 3 consecutive hours without a half hour break for the laser to cool. If a new user arrives before or during the cooling period the current user shall cede the laser to the next user, and the next user will wait for the cooling period to finish and the cooling period shall not count towards the 1 hours limit should another user present themselves.
* Waiting users shall notify the current user verbally that they are waiting and where they will be waiting until it is their turn. If multiple users are waiting, the next waiting user must start their test cutting or cut job within 10 minutes of being notified of a laser opening. The current user will keep a record of who is waiting, where they will be, and notify subsequent users of the status of the queue. The current user will find the next waiting user and verbally inform them that the laser is available.

== Authorization ==

How to get authorized: contact the laser-auths@pumpingstationone.org and a laser volunteer will contact you to setup a time.

===Authorizers ===
====Area Host====
* [[wiki.pumpingstationone.org/Category:CNC]]

====Volunteer authorizers:====
*Jeff Zelnio
*Andrew Camardella

=== Preparing yourself to become authorized ===

You need a few things to optimize and expedite your experience:

* 1. Know what you're doing as best as you can - come pre-trained on your own time to make the authorization go smoother and faster.
* 2. Have a PS1 username set up before starting the authorization http://membership.pumpingstationone.org

* 3. Have some familiarity with the kinds of files you would bring to the Boss to cut.

To that end; you could download and become familiar a bit with RDWorks, the software you will use to drive the Boss. Links are on this page.
You can read a bit of the manual, which is also linked on this page, or watch some YouTube videos.

Bring files in from Adobe Illustrator in Illustrator format, with lines set to have SOME sort of stroke, I'd recommend 1 point stroke, and some simple color applied to the stroke for each "layer" you want to have in RDWorks. You will want to have one color/layer assigned for each type or strength of cut/engrave you'll be doing in that job. For instance, you might want a deep engraving, a shallow engraving, a cut that goes all the way through the material and maybe a cut that just barely touches the top surface (called a 'kiss cut) and that would mean you would need four distinct colors of stroke used in your file. You should investigate the usefullness of SVG, DXF and DWG files as well, but Illustrator files will give you the best first experiences.

Authorizations will be limited to small groups, e.g. 4 or less, due to nature of the equipment.

== Troubleshooting ==
* Grinding noise; TBD; was grinding, but grinding stopped once the head was moved away from the sensors and the machine restarted.
* There is a small yellow proximity sensor just behind and to the right of the "head" when it returns to home position.
* If the sensor gets pushed out of position, off at an angle, then the grinding will happen. If you return it to vertical, this will stop and it will return to home without complaining.
* RDWorks is already installed on the machine for everyone to use, but you might have to find it by clicking Start/C:/Program Files/RDWorks and add a shortcut to your own desktop, start menu, or taskbar.
* Don't move the RDWorks instance that you find ... you will disable other users' shortcuts that they've made on their desktop, start menu or taskbar. If you can't get the instance to work, get help from an admin; it's probably been moved somewhere awkward by another user.
* Software requests an admin password; you may be using the most current version of the RD Works software, but maybe you shouldn't.
* The current version has some bugs, evidently, so use the tip hidden below under "resources" to fix the problem for you.
* You should be using RDWorksV8, version 8.01.18
* If the language for RDWorks (the Boss control software) is showing garbage, [https://www.youtube.com/watch?v=gwhQ2xzV1xo&feature=youtu.be follow this video].

==Power-On & Safety Check==
# Check Wiki for status updates
# Check if material is safe to cut: refer to the wiki for a list of safe and unsafe materials for cutting
# Check Fire Extinguisher: Make sure it is close by and charged
# Release Emergency Stop: Rotate red button until it releases
# Turn Power Key: Display will load up
# Turn on Air Assist & Chiller: Flip the switch and ensure exhaust & chiller are on and functioning. Double check chiller temp with laser temp.
* RD Works
# Load Program & Check USB Connection Status
# Importing Files: Importing AI, DXF, SVG, & images
# Introducing User Interface: quick review of UI including Drawing, Grouping, Preview, Work Tab, Layers, Laser Work, & Head Position
# Detailed Overview of Work Tab: major cutting settings & parameters reside here
# Starting a Job
# Saving a File
* Boss Laser Operation
# LED Keypad Overview
# Adjusting the Z-Height: raise and lower bed
# Autofocus: Setting focal height for material
# Setting Origin
# Jogging the Laser Head in XY
# Adjusting High Pressure Air Regulator: Changing the compressed air flow
# Loading a File via USB Port
# Load & Unload honeycomb
# Cleaning Up & Clearing Catch Tray
* Individual Walkthrough: each member is required to perform the following:
# Start-Up the machine
# Turn on exhaust, air-assist, & chiller
# Place Material, autofocus, set origin
# Load RDworks, create 3 layers (Cut, Scan, Dot) & run laser job
# Shutdown machine & clear catch tray

== Settings ==
[https://wiki.pumpingstationone.org/Boss_Laser_Settings Laser Settings Page]

* Honeycomb vs. Aluminum Lamella : The honeycomb is used for engraving and pieces that benefit from precise leveling. Use the aluminum lamella (slats under honeycomb) for cutting through to reduce flashback and improve airflow (warning small pieces will fall through).

* 4" Lens Focus Depth 38.5mm (this is a just an approximate, FD calibration must be performed each time the lens is changed)
* 2" Lens Focus Depth 5.3mm (this is a just an approximate, FD calibration must be performed each time the lens is changed)

== Procedures ==
[https://wiki.pumpingstationone.org/BOSS_Usage Boss Usage]

[https://wiki.pumpingstationone.org/BOSS_Maintenance Boss Maintenance]

=== Powering On Machine ===
* Check Fire Extinguisher
* Release Emergency Stop button
* Turn power key
* Turn on air assist & water chiller Switch & ensure both are functioning
* Turn on exhaust switch and ensure it is functioning. (Gray Switch to the left of the machine)

=== Powering Off Machine ===
* Turn key to off position, leave key in the lock
* Push emergency stop button in
* Turn the chiller, blower and air assist off using the main switch (switch with identifying lasercut plate)
* Reset the area by cleaning up any stray cut materials. Clean and straighten the area around the laser.

== Material Safety & Information ==
WARNING: Because many plastics are dangerous to cut, it is important to know what kind you are planning to use. If you are unsure of your materials composition, don’t cut it with the laser. You can request a SDS from your material supplier for specific information on the plastic you have or are considering using.

=== NEVER CUT THESE MATERIALS ===
** Any material containing chlorine:
***PVC (Poly Vinyl Chloride)
***Vinyl
***Pleather
***Artificial leather
**Plastics:
*** Polycarbonate/Lexan – [Thick ( >1mm )]
*** ABS
*** HDPE/milk bottle plastic
** Foams:
*** PolyStyrene Foam
*** PolyPropylene Foam
*** Gatorfoam (fire prone)
*** PETG (polyethylene terephthalate glycol)
** Other:
*** Epoxy
*** Fiberglass
*** Coated Carbon Fiber
***Any foodstuff ( such as meat, seaweed 'nori' sheets, bread, tortillas... )

=== Safe Materials for Cutting ===
** Plastics:
*** Acrylic (also known as Plexiglas, Lucite, PMMA)
*** Delrin (POM, acetal)
*** Kapton tape (Polyimide)
*** Mylar (polyester)
*** Nylon – melts badly
*** Styrene
*** Two-tone acrylic – top color different than core material, usually for custom instrumentation panels, signs, and plaques.
** Foam:
*** Depron foam – often used for RC planes.
*** EPM
*** <s>Gator foam – foam core gets burned and eaten away compared to the top and bottom hard shell.</s> ''(Removed due to fire prone)''
** Other:
*** Cloths (leather, suede, felt, hemp, cotton)
*** Papers
*** Rubbers (only if they do not contain chlorine Teflon (PTFE, Polytetrafluoroethylene)
*** Woods (MDF, balsa, birch, poplar, red oak, cherry, holly, etc.)

==== Aligning Materials ====

** The table is not aligned with the laser's X-Y axis
** To align your material use the laser pointer by holding one axis constant while moving along the other axis to align corners of your material

== Laser Materials and the Woodshop Table-Saw Saw-stop ==

*Conductive materials such as aluminum and other metals, carbon fiber materials, mirrored acrylic, carbon-filled materials, etc. will typically cause the brake to activate.
*Carbon from lasered wood or lasered plywood is also conductive and will trigger the saw stop. do not use the table saw to cut your material. Once you have lasered a piece of wood,
**The band saw can be used instead for both mirrored acrylic and lasered wood. Use safety goggles when using the bandsaw in general, but especially when using it to cut acrylic. (NOTE: authorization is required for the table saw and the bandsaw, so attending a woodshop authorization might be a good idea).

== Resources ==

The proprietary LaserWORKS software can be downloaded from BOSS here - https://www.bosslaser.com/laser-software/ However, the current version (8.01.28) of the laser software seems to require admin rights every time it's used. So instead you may want to download the [https://appdb.winehq.org/objectManager.php?sClass=version&iId=35522 8.01.18 version of the software] until this is fixed.

Manuals for the BOSS laser and the LaserWORKS software are located here - https://www.bosslaser.com/download-manuals-guides/

[https://www.bosslaser.com/laser-test-files BOSS test files are available here]

[https://www.bosslaser.com/laser-settings Some laser settings from Boss]

[https://www.facebook.com/groups/900528680076062/ Excellent Facebook Group for RDWorks Tips and help]

[https://rdworkslab.com/index.php Forum for RDworks user group]

=== ''Engraving a curved surface'' ===
* [https://www.instructables.com/id/Laser-Engrave-Metal Engraving a flask]
* There is thought to be a BOSS rotary attachment to assist with working with curved surfaces, but have yet to find it.

=== ''Youtube Channels'' ===
Following are a couple good YouTube Channels with lots of information on the software and machine
* [https://wiki.pumpingstationone.org/index.php?title=Special:UserLogin&returnto=BOSS+LS-3655+150w+Laser+Engraver SarbarMultimedia]
* [https://www.youtube.com/channel/UCOuDR90TZ24qEFFIbVmDAMw Thunder Laser]

== Cleaning, Alignment & Maintenance ==

General info below. More here: [[wiki.pumpingstationone.org/BOSS_Maintenance]]

* Clean out air filter once a week using the Shopvac.
* Sometimes the nozzle itself can get clogged with soot & debris so make sure to clean that out as well.
* Advanced maintenance is performed by trained volunteers. Please do not attempt to align or diagnose the Boss unless you have clearance from the Laser Area Host.

'''Alignment Links'''

* [https://drive.google.com/file/d/0B0vDsiq7uyvPdWtBQzdoRHp4R3FMMXFDMVpFb3FYb0YxRW9Z/view Official Alignment Document from BOSS (29 pages, 16MB)]
* [https://www.youtube.com/watch?v=wY5D27TQwZI BOSS Laser Alignment 1 (Youtube, April 2015)]
* [https://www.youtube.com/watch?v=wdddRNDg3tY BOSS Laser Alignment 2 (Youtube, October 2015)]
* From BOSS: "It (the old video) is a source for alignment but it an old video and we have a new one coming out soon....[the] alignment document is the most recent source that we have...the video starts with tube leveling, please refrain from doing that if you can because that will make you have to adjust every mirror moving forward."

== Signage ==

* [[:File:boss_laser_safety_checklist.afdesign.zip|BOSS Laser Safety Checklist - Affinity Designer]]
* [[:File:boss_laser_safety_checklist.pdf|BOSS Laser Safety Checklist - PDF]]
* [https://github.com/pumpingstationone/ps1-design/tree/master/icons Icons]

== List of Currently Authorized Users ==

{| class="wikitable" border="1"
! Qualified Member
! Trained By
! Date
|-
|Nikolas Gamarra
|Jeff Z
|9/5/2019
|-
|Andrew Camardella
|Danger Committee
|
|-
|Matt Keith
|Danger Committee
|
|-
|Sky Nova
|Danger Committee
|
|-
|Jason Araujo
|Danger Committee
|
|-
|Ray Doeksen
|Danger Committee
|
|-
|Matt Meshulam
|Danger Committee
|
|-
|Ashish Jasani
|Danger Committee
|
|-
|Joe Juhnke
|Ashish Jasani
|
|-
|Casey Olson
|Ray Doeksen
|
|-
|Andrew Vaughan
|Burton Kent
|
|-
|[[User:mct|McTavish McArdle]]
|Burton Kent
|
|-
|Erik Wessing
|Ray Doeksen
|
|-
|Theo T
|Ray Doeksen
|
|-
|Molly Adamski
|Joe Juhnke
|
|-
|[[User:deadwisdom|Brantley Harris]]
|Ray Doeksen
|
|-
|Amir Badri
|Sky Nova
|
|-
|Aaron Carlock
|Jeff Z
|
|-
|Gabe Tavas
|Joe Juhnke
|
|-
|Sam Dreyer
|Jeff Z
|
|-
|Stephanie Pelzer
|Jeff Z
|
|-
|Nick Prorok
|Jeff Z
|3/02/2018
|-
|Alisha Ciardi
|Burton Kent
|03/2018
|-}
|-
|Bao Nguyen
|Zander Bueno
|05/04/2018
|-
|Chris Laurent
|Jeff Z
|07/06/2018
|-
|[[user:thingsspun|Jake Chaitkin]]
|Nick Prorok
|2018-07-09
|-
|[[user:aidanfowler12|Aidan Fowler]]
|Ray Doeksen
|2018-08-02
|-
|Farsheed Hamidi-Toosi
|Jeff Z
|2018-10-03
|-
|Oliver Sanchez
|Jeff Z
|2018-12-19
|-
|Alex Biardo
|Jeff Z
|03/06/19
|-
|Greg Bell
|Jeff Z
|03/23/19
|-
|Paul Ocampo
|Jeff Z
|-
|[[User:Robge|Rob German]]
|Jeff Z
|09/19/19
|-
|Connar Rosebraugh
|Jeff Z
|10/03/19
|-
|Ellen Lustig
|Jeff Z
|10/21/19
|-
[[Category:Laser Cutter]]
[[Category:Fabrication]]
[[Category:Certification Clarification Needed]]

Volunteer Positions

2018-02-21T20:46:43Z

Jeffz: /* CNC Authorizer */

The Board of Directors has designated the following official Volunteer Positions. See [[Area Hosts and Volunteer Positions Policy]] for more information. See also [[:Category:Hosted Areas|Area Hosts]] for a list of Area Hosts.

== Volunteer Positions ==

==== Responsibilities and Incentives ====
*Each Volunteer's roles may vary. These volunteers serve to assist in the general maintainance of the space and community in conjuntion with specific Area Hosts.
*Incentives vary but include access to PEX cards and full or partial membership discount.

===[[:Category:Events|Events]]===
* Contact: [[user:lyn|Lyn Cole]]
** email: parties {at} pumpingstationone.org

===Space Ops===
*Contact:Ken Burkhardt
** email:kburkh1@gmail.com

== Authorizer ==
''Main article: [[Volunteer Authorizer]]''

Getting authorized on tools can be tough. Sometimes it's hard for new members to figure out how to get authorized, sometimes classes fill up in hours, sometimes classes aren't scheduled regularly. We want to fix that. The Board has created the following Volunteer Positions. We need a few members to step up and offer their time to get people authorized.

==== Responsibilities and Incentives ====
*Each Authorizer will be required to hold regularly scheduled office hours (the Board is recommending two, two hour sessions each month as a good starting place) to offer authorizations, assistance with tools, or anything else in their assigned areas.
*Authorizers will receive either a free Starving Hacker membership or $40/month off of a full membership.
* Another page with a description of volunteer authorizer positions is here https://wiki.pumpingstationone.org/Volunteer_Authorizer

=== CNC Authorizer ===
* Contact: Matt Meshalum
** email: matt.meshulam at gmail dot com
* Contact: Sky Nova
** email: mail at sknv.io
* Contact: Joseph Junhke
** email:
* Contact: Jeff Zelnio
** email: eklypz@gmail.com

=== Hot Metals Authorizer ===
* Daron Wooding
** email:
* Tom Judge
** email:
* Chris Lacullo
** email:

=== Cold Metals Authorizers ===
* Contact: Chris Ruhland
** email: ruhlandc at gmail.com
* Contact: Sam Olendorf
** email: solendorf at gmail.com
* Contact: Open
** email:

=== Wood Shop Authorizer ===
* Contact: Paul
** email:
* Contact: Ralph Brendler
** email:rebrendler@gmail.com

Volunteer Positions

2018-02-21T20:46:23Z

Jeffz: /* CNC Authorizer */

The Board of Directors has designated the following official Volunteer Positions. See [[Area Hosts and Volunteer Positions Policy]] for more information. See also [[:Category:Hosted Areas|Area Hosts]] for a list of Area Hosts.

== Volunteer Positions ==

==== Responsibilities and Incentives ====
*Each Volunteer's roles may vary. These volunteers serve to assist in the general maintainance of the space and community in conjuntion with specific Area Hosts.
*Incentives vary but include access to PEX cards and full or partial membership discount.

===[[:Category:Events|Events]]===
* Contact: [[user:lyn|Lyn Cole]]
** email: parties {at} pumpingstationone.org

===Space Ops===
*Contact:Ken Burkhardt
** email:kburkh1@gmail.com

== Authorizer ==
''Main article: [[Volunteer Authorizer]]''

Getting authorized on tools can be tough. Sometimes it's hard for new members to figure out how to get authorized, sometimes classes fill up in hours, sometimes classes aren't scheduled regularly. We want to fix that. The Board has created the following Volunteer Positions. We need a few members to step up and offer their time to get people authorized.

==== Responsibilities and Incentives ====
*Each Authorizer will be required to hold regularly scheduled office hours (the Board is recommending two, two hour sessions each month as a good starting place) to offer authorizations, assistance with tools, or anything else in their assigned areas.
*Authorizers will receive either a free Starving Hacker membership or $40/month off of a full membership.
* Another page with a description of volunteer authorizer positions is here https://wiki.pumpingstationone.org/Volunteer_Authorizer

=== CNC Authorizer ===
* Contact: Matt Meshalum
** email: matt.meshulam at gmail dot com
* Contact: Sky Nova
** email: mail at sknv.io
* Contact: Joseph Junhke
** email:
* Jeff Zelnio
** email: eklypz@gmail.com

=== Hot Metals Authorizer ===
* Daron Wooding
** email:
* Tom Judge
** email:
* Chris Lacullo
** email:

=== Cold Metals Authorizers ===
* Contact: Chris Ruhland
** email: ruhlandc at gmail.com
* Contact: Sam Olendorf
** email: solendorf at gmail.com
* Contact: Open
** email:

=== Wood Shop Authorizer ===
* Contact: Paul
** email:
* Contact: Ralph Brendler
** email:rebrendler@gmail.com

BOSS LS-3655 150w Laser Engraver

2017-11-25T03:51:02Z

Jeffz: /* Resources */

{{ Template:EquipmentPage
| owner=PS:One
| model=BOSS LS-3655 150w
| serial=SERIAL NUMBER
| arrived= January 2017
| doesitwork=yes
| contact=[[CNC|CNC Area Host]]
| where=CNC Shop
| certification=yes
| hackable=no
| value=$17,000
| image = BossLaser2.jpg
| hostarea = CNC
}}

== About ==

The BOSS LS-3655 is an industrial CO2 laser engraver with a 36" x 55" bed, supporting over-sized material pass-thru on four sides and up to 7 inches of table depth. Originally shipped with 100W tube, but that has been replaced with 150W tube in May, 2017.

== Status ==

* (2017/05/20) 150W Tube & Power Supply installed. Alignment & focusing pending.
* (2017/06/12) The laser has been aligned and focused. 2" Laser lens focal depth set to 5.1mm.

== Authorizations ==
Authorizations will be limited to small groups, e.g. 4 or less, due to nature of the equipment. To qualify for Boss Authorization, each member must be authorized on the Epilog for at least three months and must demonstrate suitable proficiency operating the laser cutter.

* Power-On & Safety Check
# Check Wiki for status updates
# Check if Cutting Material is Safe: check wiki for a list of safe and unsafe materials for cutting
# Check Fire Extinguisher: Make sure it is close by and charged
# Release Emergency Stop: Rotate red button until it releases
# Turn Power Key: Display will load up
# Turn on Air Assist & Chiller: Flip the switch and ensure exhaust & chiller are on and functioning. Double check chiller temp with laser temp.
* RD Works
# Load Program & Check USB Connection Status
# Importing Files: Importing AI, DXF, SVG, & images
# Introducing User Interface: quick review of UI including Drawing, Grouping, Preview, Work Tab, Layers, Laser Work, & Head Position
# Detailed Overview of Work Tab: major cutting settings & parameters reside here
# Starting a Job
# Saving a File
* Boss Laser Operation
# LED Keypad Overview
# Adjusting the Z-Height: raise and lower bed
# Autofocus: Setting focal height for material
# Setting Origin
# Jogging the Laser Head in XY
# Adjusting High Pressure Air Regulator: Changing the compressed air flow
# Loading a File via USB Port
# Load & Unload honeycomb
# Cleaning Up & Clearing Catch Tray
* Individual Walkthrough: each member is required to perform the following:
# Start-Up the machine
# Turn on exhaust, air-assist, & chiller
# Place Material, autofocus, set origin
# Load RDworks, create 3 layers (Cut, Scan, Dot) & run laser job
# Shutdown machine & clear catch tray

== Settings ==
* Honeycomb vs. Aluminum Lamella : The honeycomb is used for engraving and pieces that benefit from precise leveling. Use the aluminum lamella (slats under honeycomb) for cutting through to reduce flashback and improve airflow (warning small pieces will fall through).

* 4" Lens Focus Depth 38.5mm (this is a just an approximate, FD calibration must be performed each time the lens is changed)
* 2" Lens Focus Depth 5.3mm (this is a just an approximate, FD calibration must be performed each time the lens is changed)

== Procedures ==

=== Powering On Machine ===
* Check Fire Extinguisher
* Release Emergency Stop button
* Turn power key
* Turn on air assist & water chiller Switch & ensure both are functioning

=== Powering Off Machine ===
*

== Material Safety & Information ==
=== Safe Materials for Cutting ===
** Plastics:
*** ABS (acrylonitrile butadiene styrene)
*** Acrylic (also known as Plexiglas, Lucite, PMMA)
*** Delrin (POM, acetal)
*** High density polyethylene (HDPE) – melts badly
*** Kapton tape (Polyimide)
*** Mylar (polyester)
*** Nylon – melts badly
*** PETG (polyethylene terephthalate glycol)
*** Polyethylene (PE) – melts badly
*** Polypropylene (PP) – melts somewhat
*** Styrene
*** Two-tone acrylic – top color different than core material, usually for custom instrumentation panels, signs, and plaques.
** Foam:
*** Depron foam – often used for RC planes.
*** EPM
*** Gator foam – foam core gets burned and eaten away compared to the top and bottom hard shell.
** Other:
*** Cloths (leather, suede, felt, hemp, cotton)
*** Papers
*** Rubbers (only if they do not contain chlorine Teflon (PTFE, Polytetrafluoroethylene)
*** Woods (MDF, balsa, birch, poplar, red oak, cherry, holly, etc.)

=== MATERIALS NOT SAFE ===
** Polycarbonate (PC, Lexan) due to the fumes.
** Any material containing chlorine such as PVC & Vinyl

==== Aligning Materials ====
** The table is not aligned with the laser's X-Y axis
** To align your material use the laser pointer by holding one axis constant while moving along the other axis to align corners of your material

== Resources ==

The proprietary LaserWORKS software can be downloaded from BOSS here - https://www.bosslaser.com/laser-software/

Manuals for the BOSS laser and the LaserWORKS software are located here - https://www.bosslaser.com/download-manuals-guides/

[https://www.bosslaser.com/laser-test-files BOSS test files are available here]

[https://www.bosslaser.com/laser-settings Some laser settings from Boss]

[https://www.facebook.com/groups/900528680076062/ Excellent Facebook Group for RDWorks Tips and help]

[https://rdworkslab.com/index.php Forum for RDworks user group]

== Youtube Channels ==
Following are a couple good YouTube Channels with lots of information on the software and machine
* [https://wiki.pumpingstationone.org/index.php?title=Special:UserLogin&returnto=BOSS+LS-3655+150w+Laser+Engraver SarbarMultimedia]
* [https://www.youtube.com/channel/UCOuDR90TZ24qEFFIbVmDAMw Thunder Laser]

== Cleaning & Maintenance ==

* When changing the lens, make sure the convex/domed side of the lens is facing upwards (towards the ceiling)
* Focus Lens should be cleaned once a week with Acetone or Denatured Alcohol
*

== List of Currently Certified Users ==

{| class="wikitable" border="1"
! Qualified Member
! Trained By
|-
|Andrew Camardella
|Danger Committee
|-
|Matt Keith
|Danger Committee
|-
|Skylar Nova
|Danger Committee
|-
|Jason Araujo
|Danger Committee
|-
|Ray Doeksen
|Danger Committee
|-
|Matt Meshulam
|Danger Committee
|-
|Ashish Jasani
|Danger Committee
|-
|Joe Juhnke
|Ashish Jasani
|-
|Casey Olson
|Ray Doeksen
|-
|Andrew Vaughan
|Burton Kent
|-
|[[User:mct|McTavish McArdle]]
|Burton Kent
|-
|Erik Wessing
|Ray Doeksen
|-
|Molly Adamski
|Joe Juhnke
|-}

[[Category:Laser Cutter]]
[[Category:Fabrication]]
[[Category:Certification Clarification Needed]]

BOSS LS-3655 150w Laser Engraver

2017-11-25T03:50:24Z

Jeffz: /* Resources */

{{ Template:EquipmentPage
| owner=PS:One
| model=BOSS LS-3655 150w
| serial=SERIAL NUMBER
| arrived= January 2017
| doesitwork=yes
| contact=[[CNC|CNC Area Host]]
| where=CNC Shop
| certification=yes
| hackable=no
| value=$17,000
| image = BossLaser2.jpg
| hostarea = CNC
}}

== About ==

The BOSS LS-3655 is an industrial CO2 laser engraver with a 36" x 55" bed, supporting over-sized material pass-thru on four sides and up to 7 inches of table depth. Originally shipped with 100W tube, but that has been replaced with 150W tube in May, 2017.

== Status ==

* (2017/05/20) 150W Tube & Power Supply installed. Alignment & focusing pending.
* (2017/06/12) The laser has been aligned and focused. 2" Laser lens focal depth set to 5.1mm.

== Authorizations ==
Authorizations will be limited to small groups, e.g. 4 or less, due to nature of the equipment. To qualify for Boss Authorization, each member must be authorized on the Epilog for at least three months and must demonstrate suitable proficiency operating the laser cutter.

* Power-On & Safety Check
# Check Wiki for status updates
# Check if Cutting Material is Safe: check wiki for a list of safe and unsafe materials for cutting
# Check Fire Extinguisher: Make sure it is close by and charged
# Release Emergency Stop: Rotate red button until it releases
# Turn Power Key: Display will load up
# Turn on Air Assist & Chiller: Flip the switch and ensure exhaust & chiller are on and functioning. Double check chiller temp with laser temp.
* RD Works
# Load Program & Check USB Connection Status
# Importing Files: Importing AI, DXF, SVG, & images
# Introducing User Interface: quick review of UI including Drawing, Grouping, Preview, Work Tab, Layers, Laser Work, & Head Position
# Detailed Overview of Work Tab: major cutting settings & parameters reside here
# Starting a Job
# Saving a File
* Boss Laser Operation
# LED Keypad Overview
# Adjusting the Z-Height: raise and lower bed
# Autofocus: Setting focal height for material
# Setting Origin
# Jogging the Laser Head in XY
# Adjusting High Pressure Air Regulator: Changing the compressed air flow
# Loading a File via USB Port
# Load & Unload honeycomb
# Cleaning Up & Clearing Catch Tray
* Individual Walkthrough: each member is required to perform the following:
# Start-Up the machine
# Turn on exhaust, air-assist, & chiller
# Place Material, autofocus, set origin
# Load RDworks, create 3 layers (Cut, Scan, Dot) & run laser job
# Shutdown machine & clear catch tray

== Settings ==
* Honeycomb vs. Aluminum Lamella : The honeycomb is used for engraving and pieces that benefit from precise leveling. Use the aluminum lamella (slats under honeycomb) for cutting through to reduce flashback and improve airflow (warning small pieces will fall through).

* 4" Lens Focus Depth 38.5mm (this is a just an approximate, FD calibration must be performed each time the lens is changed)
* 2" Lens Focus Depth 5.3mm (this is a just an approximate, FD calibration must be performed each time the lens is changed)

== Procedures ==

=== Powering On Machine ===
* Check Fire Extinguisher
* Release Emergency Stop button
* Turn power key
* Turn on air assist & water chiller Switch & ensure both are functioning

=== Powering Off Machine ===
*

== Material Safety & Information ==
=== Safe Materials for Cutting ===
** Plastics:
*** ABS (acrylonitrile butadiene styrene)
*** Acrylic (also known as Plexiglas, Lucite, PMMA)
*** Delrin (POM, acetal)
*** High density polyethylene (HDPE) – melts badly
*** Kapton tape (Polyimide)
*** Mylar (polyester)
*** Nylon – melts badly
*** PETG (polyethylene terephthalate glycol)
*** Polyethylene (PE) – melts badly
*** Polypropylene (PP) – melts somewhat
*** Styrene
*** Two-tone acrylic – top color different than core material, usually for custom instrumentation panels, signs, and plaques.
** Foam:
*** Depron foam – often used for RC planes.
*** EPM
*** Gator foam – foam core gets burned and eaten away compared to the top and bottom hard shell.
** Other:
*** Cloths (leather, suede, felt, hemp, cotton)
*** Papers
*** Rubbers (only if they do not contain chlorine Teflon (PTFE, Polytetrafluoroethylene)
*** Woods (MDF, balsa, birch, poplar, red oak, cherry, holly, etc.)

=== MATERIALS NOT SAFE ===
** Polycarbonate (PC, Lexan) due to the fumes.
** Any material containing chlorine such as PVC & Vinyl

==== Aligning Materials ====
** The table is not aligned with the laser's X-Y axis
** To align your material use the laser pointer by holding one axis constant while moving along the other axis to align corners of your material

== Resources ==

The proprietary LaserWORKS software can be downloaded from BOSS here - https://www.bosslaser.com/laser-software/

Manuals for the BOSS laser and the LaserWORKS software are located here - https://www.bosslaser.com/download-manuals-guides/

[https://www.bosslaser.com/laser-test-files BOSS test files are available here]

[https://www.bosslaser.com/laser-settings Some laser settings from Boss]

[https://www.facebook.com/groups/900528680076062/m/index.php Excellent Facebook Group for RDWorks Tips and help]

[https://rdworkslab.com/index.php Forum for RDworks user group]

== Youtube Channels ==
Following are a couple good YouTube Channels with lots of information on the software and machine
* [https://wiki.pumpingstationone.org/index.php?title=Special:UserLogin&returnto=BOSS+LS-3655+150w+Laser+Engraver SarbarMultimedia]
* [https://www.youtube.com/channel/UCOuDR90TZ24qEFFIbVmDAMw Thunder Laser]

== Cleaning & Maintenance ==

* When changing the lens, make sure the convex/domed side of the lens is facing upwards (towards the ceiling)
* Focus Lens should be cleaned once a week with Acetone or Denatured Alcohol
*

== List of Currently Certified Users ==

{| class="wikitable" border="1"
! Qualified Member
! Trained By
|-
|Andrew Camardella
|Danger Committee
|-
|Matt Keith
|Danger Committee
|-
|Skylar Nova
|Danger Committee
|-
|Jason Araujo
|Danger Committee
|-
|Ray Doeksen
|Danger Committee
|-
|Matt Meshulam
|Danger Committee
|-
|Ashish Jasani
|Danger Committee
|-
|Joe Juhnke
|Ashish Jasani
|-
|Casey Olson
|Ray Doeksen
|-
|Andrew Vaughan
|Burton Kent
|-
|[[User:mct|McTavish McArdle]]
|Burton Kent
|-
|Erik Wessing
|Ray Doeksen
|-
|Molly Adamski
|Joe Juhnke
|-}

[[Category:Laser Cutter]]
[[Category:Fabrication]]
[[Category:Certification Clarification Needed]]

BOSS LS-3655 150w Laser Engraver

2017-11-25T03:49:55Z

Jeffz: /* Resources */

{{ Template:EquipmentPage
| owner=PS:One
| model=BOSS LS-3655 150w
| serial=SERIAL NUMBER
| arrived= January 2017
| doesitwork=yes
| contact=[[CNC|CNC Area Host]]
| where=CNC Shop
| certification=yes
| hackable=no
| value=$17,000
| image = BossLaser2.jpg
| hostarea = CNC
}}

== About ==

The BOSS LS-3655 is an industrial CO2 laser engraver with a 36" x 55" bed, supporting over-sized material pass-thru on four sides and up to 7 inches of table depth. Originally shipped with 100W tube, but that has been replaced with 150W tube in May, 2017.

== Status ==

* (2017/05/20) 150W Tube & Power Supply installed. Alignment & focusing pending.
* (2017/06/12) The laser has been aligned and focused. 2" Laser lens focal depth set to 5.1mm.

== Authorizations ==
Authorizations will be limited to small groups, e.g. 4 or less, due to nature of the equipment. To qualify for Boss Authorization, each member must be authorized on the Epilog for at least three months and must demonstrate suitable proficiency operating the laser cutter.

* Power-On & Safety Check
# Check Wiki for status updates
# Check if Cutting Material is Safe: check wiki for a list of safe and unsafe materials for cutting
# Check Fire Extinguisher: Make sure it is close by and charged
# Release Emergency Stop: Rotate red button until it releases
# Turn Power Key: Display will load up
# Turn on Air Assist & Chiller: Flip the switch and ensure exhaust & chiller are on and functioning. Double check chiller temp with laser temp.
* RD Works
# Load Program & Check USB Connection Status
# Importing Files: Importing AI, DXF, SVG, & images
# Introducing User Interface: quick review of UI including Drawing, Grouping, Preview, Work Tab, Layers, Laser Work, & Head Position
# Detailed Overview of Work Tab: major cutting settings & parameters reside here
# Starting a Job
# Saving a File
* Boss Laser Operation
# LED Keypad Overview
# Adjusting the Z-Height: raise and lower bed
# Autofocus: Setting focal height for material
# Setting Origin
# Jogging the Laser Head in XY
# Adjusting High Pressure Air Regulator: Changing the compressed air flow
# Loading a File via USB Port
# Load & Unload honeycomb
# Cleaning Up & Clearing Catch Tray
* Individual Walkthrough: each member is required to perform the following:
# Start-Up the machine
# Turn on exhaust, air-assist, & chiller
# Place Material, autofocus, set origin
# Load RDworks, create 3 layers (Cut, Scan, Dot) & run laser job
# Shutdown machine & clear catch tray

== Settings ==
* Honeycomb vs. Aluminum Lamella : The honeycomb is used for engraving and pieces that benefit from precise leveling. Use the aluminum lamella (slats under honeycomb) for cutting through to reduce flashback and improve airflow (warning small pieces will fall through).

* 4" Lens Focus Depth 38.5mm (this is a just an approximate, FD calibration must be performed each time the lens is changed)
* 2" Lens Focus Depth 5.3mm (this is a just an approximate, FD calibration must be performed each time the lens is changed)

== Procedures ==

=== Powering On Machine ===
* Check Fire Extinguisher
* Release Emergency Stop button
* Turn power key
* Turn on air assist & water chiller Switch & ensure both are functioning

=== Powering Off Machine ===
*

== Material Safety & Information ==
=== Safe Materials for Cutting ===
** Plastics:
*** ABS (acrylonitrile butadiene styrene)
*** Acrylic (also known as Plexiglas, Lucite, PMMA)
*** Delrin (POM, acetal)
*** High density polyethylene (HDPE) – melts badly
*** Kapton tape (Polyimide)
*** Mylar (polyester)
*** Nylon – melts badly
*** PETG (polyethylene terephthalate glycol)
*** Polyethylene (PE) – melts badly
*** Polypropylene (PP) – melts somewhat
*** Styrene
*** Two-tone acrylic – top color different than core material, usually for custom instrumentation panels, signs, and plaques.
** Foam:
*** Depron foam – often used for RC planes.
*** EPM
*** Gator foam – foam core gets burned and eaten away compared to the top and bottom hard shell.
** Other:
*** Cloths (leather, suede, felt, hemp, cotton)
*** Papers
*** Rubbers (only if they do not contain chlorine Teflon (PTFE, Polytetrafluoroethylene)
*** Woods (MDF, balsa, birch, poplar, red oak, cherry, holly, etc.)

=== MATERIALS NOT SAFE ===
** Polycarbonate (PC, Lexan) due to the fumes.
** Any material containing chlorine such as PVC & Vinyl

==== Aligning Materials ====
** The table is not aligned with the laser's X-Y axis
** To align your material use the laser pointer by holding one axis constant while moving along the other axis to align corners of your material

== Resources ==

The proprietary LaserWORKS software can be downloaded from BOSS here - https://www.bosslaser.com/laser-software/

Manuals for the BOSS laser and the LaserWORKS software are located here - https://www.bosslaser.com/download-manuals-guides/

[https://www.bosslaser.com/laser-test-files BOSS test files are available here]

[https://www.bosslaser.com/laser-settings Some laser settings from Boss]

[https://rdworkslab.com/index.php Excellent Facebook Group for RDWorks Tips and help]

[https://rdworkslab.com/index.php Forum for RDworks user group]

== Youtube Channels ==
Following are a couple good YouTube Channels with lots of information on the software and machine
* [https://wiki.pumpingstationone.org/index.php?title=Special:UserLogin&returnto=BOSS+LS-3655+150w+Laser+Engraver SarbarMultimedia]
* [https://www.youtube.com/channel/UCOuDR90TZ24qEFFIbVmDAMw Thunder Laser]

== Cleaning & Maintenance ==

* When changing the lens, make sure the convex/domed side of the lens is facing upwards (towards the ceiling)
* Focus Lens should be cleaned once a week with Acetone or Denatured Alcohol
*

== List of Currently Certified Users ==

{| class="wikitable" border="1"
! Qualified Member
! Trained By
|-
|Andrew Camardella
|Danger Committee
|-
|Matt Keith
|Danger Committee
|-
|Skylar Nova
|Danger Committee
|-
|Jason Araujo
|Danger Committee
|-
|Ray Doeksen
|Danger Committee
|-
|Matt Meshulam
|Danger Committee
|-
|Ashish Jasani
|Danger Committee
|-
|Joe Juhnke
|Ashish Jasani
|-
|Casey Olson
|Ray Doeksen
|-
|Andrew Vaughan
|Burton Kent
|-
|[[User:mct|McTavish McArdle]]
|Burton Kent
|-
|Erik Wessing
|Ray Doeksen
|-
|Molly Adamski
|Joe Juhnke
|-}

[[Category:Laser Cutter]]
[[Category:Fabrication]]
[[Category:Certification Clarification Needed]]

Boss Laser Settings

2017-08-20T06:44:59Z

Jeffz: /* Known Settings */

The below is to help you figure out your settings for your cutting job. Please do not be creative with settings unless you know what you're doing, because you can easily set things on fire.

==Test Cuts==
There are several test cut pieces. These test various power/speed in a pie shape going from 10% to 100%. These are a good starting point.

==Known Settings==
These are known settings successfully used for cutting.
{| class="wikitable"
|-
! Material
! Speed (mm/second)
! Power
|-
| 1/4" Plywood
| 25?
| 80
|-
| 1/8" ABS
| 20
| 65
|-
| Cermark Engraving Brass
| 30
| 70
|}

Shopbot PRS CNC router

2016-01-23T02:53:36Z

Jeffz:

{{Template:EquipmentPage
|owner = PS:One
|serial = TBD.
|certification = yes
|hackable = no
|model = Shopbot PRS #10108 96-48
|arrived = 2014
|image = Shopbot.jpg
|doesitwork = yes
|contact = [[CNC|CNC Area Host]]
|where = TBD
|value = $16000
|hostarea = CNC
}}
= Shopbot PRS #10108 96-48 =
http://www.shopbottools.com/mProducts/prSstandard.htm
Nominal Cutting Area 96"x 48"x 6" (2.44m x 1.22m x .15m)
Total Movement Area 102" x 50" x 8" (2.59m x 1.27m x .20m)
= Authorization for this tool by authorized proctors only =
== Authorized Proctors ==
{| class="wikitable" border="1"
|-
|Elizabeth Koprucki
|Danger Committee
|-
|Bart Dring
|Danger Committee
|-
|Ryan Pierce
|Danger Committee
|-
|Nathan Ellis
|Danger Committee
|-
|Michael Skilton
|Danger Committee
|-
|Khoi Nguyen
|Michael Skilton
|-
|Andrew Camardella
|Elizabeth Koprucki
|-
|Matt Meshulam
|Andrew Camardella
|-
|}

== How to Become an Authorized Proctor ==
Get an ok from the area host. Successfully run an authorization supervised by an authorized proctor.
It's recommended that initial authorizations be limited to 2 or less.

= Documentation =

[[File:Shopbotassembly.pdf|Shopbotassembly.pdf]]

[[File:Squaringshopbot.pdf|Squaring the ShopBot]]

[[File:Programming_handbook.pdf|Programming Handbook]]

[[File:PRS Maintenance Schedule.pdf|Maintenance Schedule]]

[[File:SBG00142 User Guide 2013 05 01.pdf|SBG00142 User Guide 2013 05 01.pdf]] - User Guide

[[File:B17P.763_Schematic.pdf]] - Omer Nail Gun Documentation

[http://www.shopbottools.com/ShopBotDocs/files/quick%20start%20guide%202013%2007%2023.pdf QuickStart]

= Tutorials =
[http://academy.cba.mit.edu/content/tutorials/akf/Downloads/ShopBot%20Trainings/router_bit_basics.pdf Router Bit Basics for CNC]

[https://groups.google.com/forum/?fromgroups=#!searchin/pumping-station-one/shopbot Shopbot Threads on Member List]

[https://groups.google.com/forum/?fromgroups=#!searchin/pumping-station-one/shopbot Shopbot Forum]

[https://groups.google.com/d/msg/pumping-station-one/vUF3iKRQ9yc/_qNnLXzZ3QcJ Overvies of Cut Load calcualtions for setting bit feed and speed rates]

== User Tips & Troubleshooting Reports ==
Add your experiences with feeds and speeds or other tips here.
https://wiki.pumpingstationone.org/Shopbot_User_Tips

Add troubleshooting reports here
https://wiki.pumpingstationone.org/Shopbot_Troubleshooting_Reports

=== Materials ===

* [[Shopbot_PRS_CNC_router/Aluminium|Aluminium]]
* [[Shopbot_PRS_CNC_router/Brass|Brass]]
* [[Shopbot_PRS_CNC_router/Wood|Wood]]

== Authorization Checklist ==

This is here as a checklist for proctors to follow when authorizing people. It can also help remind you of things after you are authorized. Just reading this does not authorizing you.

* How to get authorized
** Watch [http://www.meetup.com/Pumping-Station-One/ the meetup group] for a recurring class on the second Thursday and last Sunday of the month. Sometimes check [https://groups.google.com/forum/#!forum/pumping-station-one the forum] for announcements or ask on the forum if no announcements have been made for a few weeks.

* Authorization group size
** There is no cap to the software instruction preceding the machine usage portion of the class. If you come to this portion it is easier to get fully authorized at a later date.
** 3 machine users - each person will run a job (~1/2 hr each) and everyone will assist each other in completing a job profile and pocket cut. You must be present for the entire authorization

* Safety
** Safety Glasses
** Hearing Protection
** Dust Protection

* What can go wrong (and what to do)

* How does machine work
** Axes
** Motors
** Spindle

* Daily Maintenance
** Spindle bearing warm up.
*** The "C5" warm up routine should be run on the first job of the day. It runs the spindle at 3 speeds for 3 minutes each to warm up the bearings. (When it doubt, warm it up)

* Extended Maintenance
** See maintenance schedule file under documentation.
** Grease the racks
** Use Grease type: Manual states any type is safe there is some in the draw

* Machine Control
** Turn on sequence
*** Log into computer
*** Turn on Shopbot big red and yellow twist switch (see zeroing below)
*** Insert Key and turn to "engaged" position.
*** The VDF should light up, the spindle fan should be on.
*** Start "Shopbot 3" program.
*** Open Tools...Spindle RPM Control menu (to allow RPM control)
**** Make sure collet is tightened or no tool or nut is installed
**** Run the C5 warm up routine
** Jogging
*** Keypad
*** Arrow Keys + Page Up, Page Down (ctrl for fast jog)

* CAM Software
** Vectric V Carve
** Just the basics...separate class for advanced V Carve.
** Online videos

* Running your Job
** Zeroing X & Y
*** With machine off slow push gantry towards X0 until it hits hard stops (optional)
*** Turn on big red switch while still holding gantry.
*** Jog machine away from X0 Y0 so machine will find switches
*** Click X, Y zero button.
** Zeroing Z (top of work piece)
*** Jog over your work piece
*** Place Z zero plate on work piece under the bit
*** Place clip on bit
*** Test connection by touching plate to bit and watch for light #1 to light
*** Click the Z 0 button (it will touch off twice!!!)
*** If Z is critical, you may want to verify that your bit has been zeroed properly by using a "MZ,0" command over the surface you have zeroed the bit to. Repeat zeroing if not correct.

* Waste Board and clamping

* Collets, Bits, Feeds and Speeds
** Feeds and Speeds
*** Use a Cut Load Calculator to determine which feeds and speeds you should be using for your specific bits. An overview is avaialble at: [https://groups.google.com/d/msg/pumping-station-one/vUF3iKRQ9yc/_qNnLXzZ3QcJ]
** Collets
*** We currently have collets for 1/2, 1/4, 3/16 and 1/8" shank bits.
*** Try to keep them clean and store them away from dust between uses. Dust between the gaps will produce runout. The drawer mounted under the Shopbot is the right place to store these items.
*** If the collet nuts are not threading smoothly try cleaning the threads with a small brush, spindle threads as well.
** Bits
*** Use bits designed for the material you are cutting. Don't just steal a bits from the Bridgeport. They won't do a good job and will probably overheat.
*** For cutting out things, use the smallest appropriate bit. Using a 1/2" bit to cutout will just create a lot of mess.

* ShopBot should not be used for...
** Metals other than aluminum
** Cutting anything that requires coolant or lubricant (it will ruin the waste board)
** Ripping lumber (use the table saw)
** Thickness Planning (Use the planner if you can)
** Drilling holes with drill bits (a small end mill works better)

* How to leave the machine (be excellent)
** Machine
*** Home the machine to X0, Y0
*** Turn off both switches
*** Remove Key
*** Remove bit and collet.
*** Place both collet wrenches on top of electronics box
*** clean up work area
*** Smooth out waste board if you puckered it at all.
*** Check if the dust collector needs to be emptied

** Post a picture on our [[Blog]] please!

== Pre-Flight Checklist ==
* Did you home the machine?
* Is the dust collect gate open?
* Are you sure you have the right X, Y orientation for your file and material?
* Did you set the proper X,Y zero for your work piece on the Shopbot.
* Is the correct bit installed and tight?
* Is the key in and turned on?
* Is the dust skirt set right so it does not get smashed.
* Is Z zero set to the work top?
* Is the touch plate and clip returned.
* Is the material properly secured
* Safety glasses, hearing protection on.
* Start the job with the E-Stop ready to hit.
* Turn on dust collector ( I like to wait so I can hear that things sound right on the shopbot before turning on the collector)

= Authorized Users =
{| class="wikitable" border="1"
! Authorized Member
! Trained By
|-
|Elizabeth Koprucki
|Danger Committee
|-
|Bart Dring
|Danger Committee
|-
|Ryan Pierce
|Danger Committee
|-
|Nathan Ellis
|Danger Committee
|-
|Michael Skilton
|Danger Committee
|-
|Arturo Duarte
|Bart
|-
|Derek Bever
|Bart
|-
|Everett
|Bart
|-
|Vincent Colombo
|Bart
|-
|[[User:justin|Justin T. Conroy]]
|Bart
|-
|Hugh Sato
|Bart
|-
|Sergey Nekrasov
|Bart
|-
|Valerie Moore
|Bart
|-
|Patrick Schless
|Bart
|-
|Tom Forajter
|Bart
|-
|Todd Allen
|Michael Skilton
|-
|[[User:RogerMoore|Roger Moore]]
|Bart
|-
|Tim Saylor
|Bart
|-
|Hef
|Bart
|-
|Jeff McBride
|Bart
|-
| Maxwell ?
| Michael Skilton
|-
|Samuel Swope
|Michael Skilton
|-
| Khoi Nguyen
|Michael Skilton
|-
|Brian Chojnowski
|Michael Skilton
|-
|Josh Cooper
|Bart
|-
|Andrew Camardella
|Bart
|-
|Adam Glick
|Bart
|-
|Yehuda Braun
|Bart
|-
| Jeff Kantarek
| Michael Sklton
|-
| Justin Miles
|Michael Skilton
|-
|Will Garza
|Michael Skilton
|-
|Clarence Risher
|Michael Skilton
|-
|[[User:ericbeau|Eric Beauchamp]]
|Michael Skilton
|-
|[[User:Jason|Jason]]
|Michael Skilton
|-
|Eric Stein
|Bart
|-
|Colin Parsons
|Bart
|-
|David Ditzler
|Bart
|-
|Ray Doeksen
|Bart Dring
|-
|Ron Bean
|Khoi Nguyen & Michael Skilton
|-
| Thomas Wright
|Khoi Nguyen & Michael Skilton
|-
|David Morton
|Bart Dring
|-
|Ron Olson
|Bart Dring
|-
|Kyle Bieneman
|Bart Dring
|-
|[[User:amishhammer|Tom Judge]]
|Michael Skilton
|-
|Bryan Gleason
|Michael Skilton
|-
|Dave Schact
|Ryan Pierce
|-
|Chris Agocs
|Andrew Camardella
|-
|[[user:kuroishi | Doorman Dave ]]
|Andrew Camardella
|-
|Alec Weege
|Andrew Camardella
|-
|Sam Reicks
|Andrew Camardella
|-
|Touly Phiachantharath
|Andrew Camardella
|-
|Lucas Goossen
|Andrew Camardella
|-
|[[user:Tina|Tina C]]
|Andrew Camardella
|-
|Ryan Neuman
|Andrew Camardella
|-
|Dan Loeser
|Andrew Camardella
|-
|Ben Bogler
|Andrew Camardella
|-
|Erin Banwell
|Ryan Pierce
|-
|Brad Rios
|Ryan Pierce
|-
|Aaron Carlock
|Andrew Camardella
|-
|James Villalpando
|Andrew Camardella
|-
|Connor Jansen
|Andrew Camardella
|-
|Tait Leswing
|Bart
|-
|Raj Perera
|Khoi Nguyen
|-
|Keith Hultman
|Andrew Camardella
|-
|David Srebro
|Andrew Camardella
|-
|[[user:Wessing | Erik Wessing ]]
|Andrew Camardella
|-
|Leeswann Bolden
|Andrew Camardella
|-
|Josh Myers
|Andrew Camardella
|-
|Kurt Ziegel
|Andrew Camardella
|-
|Glenn Powers
|Andrew Camardella
|-
|[[User:mqudsi|Mahmoud Al-Qudsi]]
|Andrew Camardella
|-
|Casey Olson
|Khoi
|-
|Mike Jones
|Andrew Camardella
|-
|Jim Baker
|Andrew Camardella
|-
|Eric Reusche
|Khoi Nguyen
|-
|Ralph Brendler
|Andrew Camardella
|-
|John McDonald
|Andrew Camardella
|-
|Alex Al-Hamdan
|Andrew Camardella
|-
|Eugene Liokumovich
|Andrew Camardella
|-
|Randal Cox
|Andrew Camardella
|-
|Simon Pyle
|Andrew Camardella
|-
|Jean Michel Crettaz
|Andrew Camardella
|-
|Brian Zable
|Andrew Camardella
|-
|Daylan Dufelmeier
|Andrew Camardella
|-
|Steve Kruse
|Matt Meshulam
|-
|Mike Mandrea
|Andrew Camardella
|-
|Jeff Zelnio
|Andrew Camardella
|}

If you have been authorized but cannot log in, request to be added to the "ShopBot Authorized" Samba group (send an email to info (at) pumpingstationone.org with your username and the name of the person who certified you) so that your login works. If you don't have a log-in on https://members.pumpingstationone.org/ you will have issues here - sign up on that site first if you haven't already.

= Maintenance =

== Maintenance Log ==
{| class="wikitable" border="1"
!Date
!Preformed by
!Service Type
!Notes
|-
|11/8/2014
|Ryan Pierce
|Updated VCarve Post Processor
|Previously, installed new Post Processor to preset an Abort / Retry / Ignore dialog box when the spindle is started but doesn't spin up. Usual culprit is that a job is started when the the interlock is disabled, which results in the non-spinning bit crashing into the workpiece. Abort stops the job. Today, fixed Retry code. If you power on the VFD and the motor start is enabled, the VFD refuses to start. So I've re-programmed the Retry button to stop the VFD, wait 2 seconds, start the VFD, wait 2 more seconds, and check again to see if it is running. The Ignore button actually acts as Retry because we don't want someone clicking through this dialog box and damaging the machine. NOTE: The Aspire PC in the shop also has this Post Processor, but if you use Aspire, VCarve Pro, etc. on your personal computer, you will need the latest Post Processor to support this safety check.
|-
|11/8/2014
|Ryan Pierce
|Updated ShopBot software
|Did upgrade from 3.8.14 to 3.8.26. Installed latest firmware on ShopBot controller. (This was mandatory.) Two features of interest: Fixed occasional erractic behavior after repeated Stops and Resumes (and Nudges or Command Insertions). Reduced liklihood of Keypad lockup.
|-
|5/31/2015
|Ron Olson
|Created new VCarve Post Processors
|For drag/engraving bits, it's important that the spindle be turned '''off''' so as to not destroy the bit. Instead of manually modifying the sbp every time to remove the check that the spindle is turned on, I created a couple of new post processors (inches and mm, similar to Ryan's), that explicitly ''turn off'' the spindle. The user is given two opportunities to cancel the job if that is not what he/she wants.
|-
|}

== Outstanding Maintenance Issues ==

=== Lack of True E-Stop ===
As shipped, the ShopBot PRS does not support an Emergency Stop. This could be hacked, but it runs the risk of damaging the machine if engaged in a non-emergency situation. Suggested solution: Installing a 10A double pole 24V coil DIN mount relay, and powering the coil via the 24V supply through a normally closed E-Stop button. One pole will disconnect the 63V stepper motor current. One pole will break the control signal that enables the VFD and will cause the VFD to brake to a stop.

=== Automatic Dust Collection ===
The ShopBot has +5V TTL outputs that could be used to trigger automatic dust collection (when the spindle goes live) and/or a warning light (when the gantry is enabled to move.)

=== Limit Switch Issues ===
Every time you start the ShopBot, it resets itself so that the limit switches are disabled! You can turn them on (if memory serves) with the Values -> Input Switch Assignment menu item. Limit switches are really useful - but they need to be enabled. When they are, they will stop manual jogging when the limit is hit (although pressing the key again will let you continue moving the gantry) and they will also stop a running job (but give you the option of ignoring the limits.)

I found a couple more problems when testing all the limits. When I took the gantry to X maximum, the dust collector hose pulled off! I put it back on, but I'm not sure how stable this is. Also, when I originally set the Y maximum and minimum, I wanted as much spindle travel as possible. But it appears that if you're at the Y max and move in the X direction, you can hit the middle support with the dust collector boot. We've got several inches Y travel beyond the nominal 48", so we may want to look into reducing this to clear the supports.

== Resources ==
[[File:ShopBot PSOne Post Processors.zip]] - Post Processors for Vectric Aspire and VCarve Pro 8.0 which include the change to check that the spindle actually started.

[[File:ShopBot_TC_PS1-NO-SPIN.zip]] - Post Processors for Vectric Aspire and VCarve Pro which include changes to explicitly *disable* spinning

[[Category:Fabrication]]
[[Category:CNC]]
[[Category:Future Things Bus Data Sources]]