PS:1 Wiki Dev - User contributions [en]

Category:Cold Metals

2023-08-31T21:29:11Z

Jim:

The Cold Metals Area is one of the [https://wiki.pumpingstationone.org/Category:Hosted_Areas Hosted Areas] here at PS:One.
{{Infobox HostedArea
| image = Cold_Metals.JPG
| areaname = Metal Shop
| hostedsince =
| location = Back corner
| toolcategory = [[:Category:Shop Equipment]]
| hostname =
| hostphone =
| hostemail =
| hostother =
| hosthours =
| hostcerts = see below
}}

== Safety ==

* Safety glasses with side shields are required when operating machines or when in the vicinity of operating machines.

* Gloves are not allowed when operating machines. Gloves are dangerous near rotating parts/tools.

If you see someone using the equipment improperly, either show them how to do it right, or ask them to stop and seek certification. Please notify the Area Host if anyone is abusing, damaging, or messing with the tools in an inappropriate fashion.

If the smoke/CO2 detector goes off, stop what you are doing. Do not shut it off and go back to work until you take a break for at least 15 minutes to be sure there aren't any harmful fumes.

== Area Rules ==

* Safety first - Use at minimum the required safety gear for the tool you are using. Know where the closest fire extinguisher is as well as the first aid kit. And pay attention to what you are doing.
* Clean up after yourself - sweep, throw out little garbage bits, put large scrap pieces in the scrap storage locations.
* Workbenches should be cleared as a courtesy to the next member.
* Label your projects - Name, phone number, email, and date it each time you work on it.
* Put things back when you're done - Lets try to make sure everyone can find the tool they are looking for once you are finished.
* Respect all the tools - They are hungry beasts and will maim you. Don't be goofing off in the shop. Only use tools you are certified to use.
* If something breaks, put a note on it and contact the Area Host, don't just leave it for the next person to find.
* Make awesome things!

== Project Storage ==

Follow tidy space policy.

== Tools Available ==

See "Pages in category"

All equipment in the workshop has been tagged [[:Category:Shop Equipment]].

All equipment requires certification to be used. Please see the individual tool pages for information on who can certify you to use these tools.

Requests for additional equipment are available at [[Machine Shop Wishlist|Metalshop Wishlist]].

tool inventory worksheet https://1drv.ms/x/s!ApA4uHxvFYG5mBg-C9t7AgkRBGdL?e=yWIYv4

== Using the tools ==

If it belongs to PS:One, please be nice to the tools. If they belong to a member who is awesome enough to loan us their personal gear, make sure you treat it extra nice and also, get their permission first.

Please be respectful and aware of others working in the shop at the same time you are. If you are throwing sparks, throw them away from other people. If you are walking around with hot metal, say something so others know where you are and don't get branded. If you are going to start making a lot of noise, let other people know so they can get some ear protection, don't just deafen them.

== Authorizations ==

There are several categories of authorizations in the machine shop.

* [https://wiki.pumpingstationone.org/Tier_1_Cold_Metals_Authorization Cold Metals Tier 1] - the non-precision machines. This includes the Johnson horizontal bandsaw, the DoAll vertical bandsaw, and the Rockwell drill press. Contact the [https://wiki.pumpingstationone.org/Volunteer_Positions#Cold_Metals_Authorizers cold metals authorizers] on Slack.
* Bridgeport Mill: Cold Metals Tier 1 authorization and the [https://canvas.pumpingstationone.org/courses/70 Bridgeport Canvas course] are prerequisites.
* Clausing lathe: Cold Metals Tier 1 authorization is a prerequisite. Contact [https://wiki.pumpingstationone.org/Volunteer_Positions#Clausing_Lathe Anna Yu] to schedule.
* LeBlond lathe: Cold Metals Tier 1 and the [https://canvas.pumpingstationone.org/courses/14 LeBlond Canvas course] are prerequisites.
* Surface grinder: Cold Metals Tier 1

== Budgets ==

* [https://docs.google.com/spreadsheets/d/1Cu78lb_C2eUM2st0i60FmQF8vTGgLK4r7hDni3-2prc/edit?usp=sharing 2019]
* [https://docs.google.com/spreadsheets/d/1RIiGgnWQirZ2GI3d0AxFd6lsNLVyRfHi-ikUqqwiPRE/edit?usp=sharing 2020]
* [https://docs.google.com/spreadsheets/d/117TX053Qitcjm98fASyitq_ynUG1ZDTq3Vwi3Ys5QKw/edit?usp=sharing 2021]
* 2022 2022_Cold_Metals_Area_Budget.csv

== Office Hours ==

Generally Saturday 1st and 3rd from 10 to noon. ( by appointment during Covid )

== Online Resources ==
Youtube Channels

Suburban Tool
https://www.youtube.com/channel/UCrUM7Q29YDCs-zDrc1QRKQQ

Shars Tool
https://www.shars.com/

Shadon HKW
https://www.youtube.com/user/shadonhkw/featured

ox tools
https://www.youtube.com/user/oxtoolco

Keith Rucker - Vintage Machinery
https://www.youtube.com/user/ksruckerowwm/featured

Stefan Gotteswinter
https://www.youtube.com/user/syyl/featured

Adam Booth Abomb79
https://www.youtube.com/user/Abom79/featured

AvE
https://www.youtube.com/user/arduinoversusevil

Tom's Techniques
https://www.youtube.com/user/Figbash3/featured

Mattias Christianson
https://www.youtube.com/user/DrMerkwurdig?feature=hovercard

This Old Tony
https://www.youtube.com/user/featony

Metal Man Sweden
https://www.youtube.com/user/MetalmanSweden

Tubalcain
https://www.youtube.com/user/mrpete222

South Bend projects
http://www.vintagemachinery.org/pubs/1617/16819.pdf

Power control sketch
https://wiki.pumpingstationone.org/images/Ps1device.pdf

Calculators

Little Machine Shop Speeds and Feeds calculator
https://littlemachineshop.com/mobile/speeds_feeds.php

[[Category:Hosted Areas]]
[[Category:Member Manual]]
[[Category:Equipment]]
[[Category:Projects]]
[[Category:Tutorials]]

Category:Cold Metals

2021-11-20T19:24:10Z

Jim: /* Budgets */

The Cold Metals Area is one of the [https://wiki.pumpingstationone.org/Category:Hosted_Areas Hosted Areas] here at PS:One.
{{Infobox HostedArea
| image = Cold_Metals.JPG
| areaname = Metal Shop
| hostedsince =
| location = Back corner
| toolcategory = [[:Category:Shop Equipment]]
| hostname = Jim Brink
| hostphone = 847-299-0534
| hostemail = 2010jfb at gmail.com
| hostother =
| hosthours = every other sat 10am - check calender
| hostcerts = see below
}}

== Safety ==

* Safety glasses with side shields are required when operating machines or when in the vicinity of operating machines.

* Gloves are not allowed when operating machines.

If you see someone using the equipment improperly, either show them how to do it right, or ask them to stop and seek certification. Notify the Area Host if anyone is abusing, damaging, or messing with the tools in an inappropriate fashion.

If the smoke/CO2 detector goes off, stop what you are doing. Do not shut it off and go back to work until you take a break for at least 15 minutes to be sure there aren't any harmful fumes.

== Area Rules ==

* Safety first - Use at minimum the required safety gear for the tool you are using. Know where the closest fire extinguisher is as well as the first aid kit. And pay attention to what you are doing.
* Clean up after yourself - sweep, throw out little garbage bits, put large scrap pieces in the scrap storage locations.
* Workbenches should be cleared as a courtesy to the next member.
* Label your projects - Name, phone number, email, and date it each time you work on it.
* Put things back when you're done - Lets try to make sure everyone can find the tool they are looking for once you are finished.
* Respect all the tools - They are hungry beasts and will maim you. Don't be goofing off in the shop. Only use tools you are certified to use.
* If something breaks, put a note on it and contact the Area Host, don't just leave it for the next person to find.
* Make awesome things!

== Project Storage ==

Follow tidy space policy.

== Tools Available ==

See "Pages in category"

All equipment in the workshop has been tagged [[:Category:Shop Equipment]].

All equipment requires certification to be used. Please see the individual tool pages for information on who can certify you to use these tools.

Requests for additional equipment are available at [[Machine Shop Wishlist|Metalshop Wishlist]].

tool inventory worksheet https://1drv.ms/x/s!ApA4uHxvFYG5mBg-C9t7AgkRBGdL?e=yWIYv4

== Using the tools ==

If it belongs to PS:One, please be nice to the tools. If they belong to a member who is awesome enough to loan us their personal gear, make sure you treat it extra nice and also, get their permission first.

Please be respectful and aware of others working in the shop at the same time you are. If you are throwing sparks, throw them away from other people. If you are walking around with hot metal, say something so others know where you are and don't get branded. If you are going to start making a lot of noise, let other people know so they can get some ear protection, don't just deafen them.

== Authorizations ==

There are several categories of authorizations in the machine shop.

* Cold Metals Tier 1 - the non-precision machines. This includes the Johnson horizontal bandsaw, the DoAll vertical bandsaw, and the Rockwell drill press. Contact the [https://wiki.pumpingstationone.org/Volunteer_Positions#Cold_Metals_Authorizers cold metals authorizers] on Slack.
* Bridgeport Mill: Cold Metals Tier 1 authorization and the [https://canvas.pumpingstationone.org/courses/70 Bridgeport Canvas course] are prerequisites.
* Clausing lathe: Cold Metals Tier 1 authorization is a prerequisite. Contact [https://wiki.pumpingstationone.org/Volunteer_Positions#Clausing_Lathe Anna Yu] to schedule.
* LeBlond lathe: Cold Metals Tier 1 and the [https://canvas.pumpingstationone.org/courses/14 LeBlond Canvas course] are prerequisites.
* Surface grinder: Cold Metals Tier 1

== Budgets ==

* [https://docs.google.com/spreadsheets/d/1Cu78lb_C2eUM2st0i60FmQF8vTGgLK4r7hDni3-2prc/edit?usp=sharing 2019]
* [https://docs.google.com/spreadsheets/d/1RIiGgnWQirZ2GI3d0AxFd6lsNLVyRfHi-ikUqqwiPRE/edit?usp=sharing 2020]
* [https://docs.google.com/spreadsheets/d/117TX053Qitcjm98fASyitq_ynUG1ZDTq3Vwi3Ys5QKw/edit?usp=sharing 2021]
* 2022 2022_Cold_Metals_Area_Budget.csv

== Office Hours ==

Generally Saturday 1st and 3rd from 10 to noon. ( by appointment during Covid )

== Online Resources ==
Youtube Channels

Suburban Tool
https://www.youtube.com/channel/UCrUM7Q29YDCs-zDrc1QRKQQ

Shars Tool
https://www.shars.com/

Shadon HKW
https://www.youtube.com/user/shadonhkw/featured

ox tools
https://www.youtube.com/user/oxtoolco

Keith Rucker - Vintage Machinery
https://www.youtube.com/user/ksruckerowwm/featured

Stefan Gotteswinter
https://www.youtube.com/user/syyl/featured

Adam Booth Abomb79
https://www.youtube.com/user/Abom79/featured

AvE
https://www.youtube.com/user/arduinoversusevil

Tom's Techniques
https://www.youtube.com/user/Figbash3/featured

Mattias Christianson
https://www.youtube.com/user/DrMerkwurdig?feature=hovercard

This Old Tony
https://www.youtube.com/user/featony

Metal Man Sweden
https://www.youtube.com/user/MetalmanSweden

Tubalcain
https://www.youtube.com/user/mrpete222

South Bend projects
http://www.vintagemachinery.org/pubs/1617/16819.pdf

Power control sketch
https://wiki.pumpingstationone.org/images/Ps1device.pdf

Calculators

Little Machine Shop Speeds and Feeds calculator
https://littlemachineshop.com/mobile/speeds_feeds.php

[[Category:Hosted Areas]]
[[Category:Member Manual]]
[[Category:Equipment]]
[[Category:Projects]]
[[Category:Tutorials]]

Jim: /* Use */

{{Template:EquipmentPage
|owner = PS:One
|certification = no"
|hackable = no
|model = 2006
|serial = 180
|arrived = 2019
|where = Cold Metals
|doesitwork = no
|contact = Jim Brink
|hostarea=Cold Metals
|value = $999
|image = Eclipse.JPG
}} 

== Use ==
'''This machine is currently under review ( Jan 2021 )''' it may be worth saving if we can resolve the problems. - Jim B

The Eclipse Scroll Saw frame utilizes a heavy-walled aluminum sand casting frame for its rigidity. The rigidity of conventionally designed saws is dependent on the blade holder mountings, the material and construction of their arms, and how it’s all supported. The moving mass of the arms must be counter balanced to minimize vibration. This movable mass does not exist in the ECLIPSE saw. Instead of moving parallel arms, C arm or link drive components that cause much of the vibration in other saw designs, the ultra-light Oscillating Drive Loop System makes the ECLIPSE nearly vibration free.The 1.5” blade stroke is great for intarsia. This longer stroke spreads the heat and wear over more of the blade making it last much longer and clears sawdust better. This saves you both time and money.Since it has a true vertical blade action (ideal for marquerty and intarsia) and a positive pull from the top to bring the blade to the top of the stroke. Blade breakage is all but eliminated thus you won’t mind using a tool for the lower blade

Safety Instructions:
-Turn off,when not in use.
-Remove clamp tool from lower blade clamp before operation
-Stay alert. Always focus closely on what you are doing. Do not
operate the saw when you are tired.
- Keep guards in place. Make sure guards are in working order
and in proper adjustment and alignment.
-Use of a dust mask and safety glasses are recommended.
Never reach under the table while the saw is running.
- If an extension cord is used, be sure it is grounded and the
wire gauge is correct for it’s length to handle 18 amps.

== Note ==

- [https://wiki.pumpingstationone.org/File:Eclipse_Scrollsaw.pdf service manual].

- [https://wiki.pumpingstationone.org/File:Wiring_Schematic.pdf wiring schematic].

- [https://wiki.pumpingstationone.org/File:Eclipse_Part_Numbers-2.pdf parts list , short version].

- [https://wiki.pumpingstationone.org/File:Eclipse_Parts_List.pdf parts list].

- [https://wiki.pumpingstationone.org/File:Kbwd_13_16_manual_1.pdf control board (KBWD-13) manual].

:

2021-01-31T19:44:17Z

Jim:

Eclipse Scroll Saw

2021-01-31T19:28:27Z

Jim: /* Note */

{{Template:EquipmentPage
|owner = PS:One
|certification = no"
|hackable = no
|model = MODEL NUMBER
|serial = SERIAL NUMBER
|arrived = 2019
|where = Cold Metals
|doesitwork = no
|contact = Jim Brink
|hostarea=Cold Metals
|value = $999
|image = Eclipse.JPG
}} 

== Use ==
'''This machine is currently under review ( Jan 2021 )''' it may be worth saving if we can resolve the problems. - Jim B

For scroll saw work 

Safety Instructions:
-Turn off,when not in use.
-Remove clamp tool from lower blade clamp before operation
-Stay alert. Always focus closely on what you are doing. Do not
operate the saw when you are tired.
- Keep guards in place. Make sure guards are in working order
and in proper adjustment and alignment.
-Use of a dust mask and safety glasses are recommended.
Never reach under the table while the saw is running.
- If an extension cord is used, be sure it is grounded and the
wire gauge is correct for it’s length to handle 18 amps.

== Note ==

Please see the [https://wiki.pumpingstationone.org/File:Eclipse_Scrollsaw.pdf service manual].

Please see the [https://wiki.pumpingstationone.org/File:Wiring_Schematic.pdf wiring schematic].

Please see the [https://wiki.pumpingstationone.org/File:Eclipse_Part_Numbers-2.pdf parts list , short version].

Please see the [https://wiki.pumpingstationone.org/File:Eclipse_Parts_List.pdf parts list].

:

File:Eclipse Part Numbers-2.pdf

2021-01-31T19:26:36Z

Jim: Short list of most used parts

Short list of most used parts