PS:1 Wiki Dev - User contributions [en]

Authorizations

2024-11-24T00:26:26Z

Scyg:

Most everything more dangerous than a soldering iron requires authorization before use. Some authorizations are regularly scheduled while others are scheduled on-demand. To schedule an on-demand authorization, members may post in the relevant Discord channel, or contact a volunteer authorizer directly.

Contact information for all current volunteer authorizers can be found [https://wiki.pumpingstationone.org/Volunteer_Positions here.]

==Woodshop==
The [[:Category:Wood_Shop|Woodshop]] Basic Authorization is a prerequisite for all other authorizations listed in this section. The Basic Authorization is a two-part process:

1) Complete the Canvas Course at canvas.pumpingstationone.org

2) Schedule an in-person authorization session through the Canvas Calendar. If you have trouble you can reach out on the #woodshop slack channel or email woodshop@pumpingstationone.org

{| class="wikitable sortable"
|-
! scope="col" | Area
! scope="col" | Authorization
! scope="col" | Contact
! scope="col" | Schedule
|-
| Woodshop
| Basic Authorization
| Complete the Canvas Course
| [https://canvas.pumpingstationone.org/courses/40 Woodshop Authorization]
|-
| Woodshop
| Sweet 16 Wood Lathe
| Contact Donzell Gordon to set up a time
| [mailto:donzellphoto@gmail.com Donzell Gordon ]
|-
| Woodshop
| Delta Mortiser and Tenon Jig
| Ask in Discord #woodshop-general
|
|-
| Woodshop
| Advanced Bandsaw: Resawing and Maintenance
| Ask in Discord #woodshop-general
|
|-
|Woodshop
|SawStop Dado Stack
|Ask in Discord #woodshop-general
|
|}

==Small Metals==
All small metals authorizations are by-request.
{| class="wikitable sortable"
|-
! scope="col" | Area
! scope="col" | Authorization
! scope="col" | Contact
|-
| Small Metals
| Basic Authorization
| [[Volunteer Positions#Small Metals Authorizer|Small Metals Authorizers]]
|-
| Small Metals
| Casting
| [[Volunteer Positions#Small Metals Authorizer|Small Metals Authorizers]]
|-
| Small Metals
| Hydraulic Press
| [[Volunteer Positions#Small Metals Authorizer|Small Metals Authorizers]]
|}
Ask for dates and times on the Discord #small-metals-general channel.

Please review the wiki pages: '''[[Acetylene_Air_Torch_Jewelry]]''', '''[[Evenheat_810_Kiln]]''', '''[[AIM_Kiln_1413]]''' and '''[[Dyna_Kiln_N100]]'''

==Cold Metals==
All small metals authorizations are by-request.
{| class="wikitable sortable"
|-
! scope="col" | Area
! scope="col" | Authorization
! scope="col" | Contact
|-
| Cold Metals
| [[Tier 1 Cold Metals Authorization | Basic Authorization: Tier 1]]
| [https://wiki.pumpingstationone.org/Volunteer_Positions#Cold_Metals_Authorizers Cold Metals Authorizers]
|-
| Cold Metals
| Clausing Metal Lathe
| [https://wiki.pumpingstationone.org/Volunteer_Positions#Cold_Metals_Authorizers Cold Metals Authorizers]
|-
| Cold Metals
| LeBlond Metal Lathe
| [https://wiki.pumpingstationone.org/Volunteer_Positions#Cold_Metals_Authorizers Cold Metals Authorizers]
|-
| Cold Metals
| Bridgeport Knee Mill
| [https://wiki.pumpingstationone.org/Volunteer_Positions#Cold_Metals_Authorizers Cold Metals Authorizers]
|-
| Cold Metals
| Grizzly Mini Metal Lathe
| [https://wiki.pumpingstationone.org/Volunteer_Positions#Cold_Metals_Authorizers Cold Metals Authorizers]
|-
| Cold Metals
| Surface Grinder
| [https://wiki.pumpingstationone.org/Volunteer_Positions#Cold_Metals_Authorizers Cold Metals Authorizers]
|-
| Cold Metals
| Baldor 510 Tool Grinder
| [https://wiki.pumpingstationone.org/Volunteer_Positions#Cold_Metals_Authorizers Cold Metals Authorizers]
|}

==Hot Metals==
The Hot Metals general auth is a prerequisite for all other authorizations in this area, in addition to any listed prerequisites.
{| class="wikitable"
| '''Machine/Area Name'''
| '''How to Schedule Authorization'''
|-
| Hot Metals general auth
| [https://wiki.pumpingstationone.org/Volunteer_Positions#Hot_Metals_Authorizers Hot Metals Authorizers]
|-
| [[Big Blasting Cabinet]]
| Contact an Authorizer to set up a time
|-
| [[Belovac Vacuum Forming Machine]]
| [[Viral Authorizations]], Post request to Slack
|-
| Powder Coating
| Contact an Authorizer to set up a time
|-
| MIG Welder
| Auths available during office hours - check the [https://pumpingstationone.org/events/ Events Calendar]
|-
| TIG Welder
| Contact an authorizer to set up a time
|-
| [[CNC Plasma Cutter]]
| Regularly scheduled - check the [https://pumpingstationone.org/events/ Events Calendar]
|-
| Handheld Plasma Cutter
| Auths available during office hours - check the [https://pumpingstationone.org/events/ Events Calendar]
|-
| [[Blacksmithing_Area | Blacksmithing/Forges]]
| Auths available during office hours - check the [https://pumpingstationone.org/events/ Events Calendar]
|}

==CNC - Lasers==
{| class="wikitable"
| '''Machine/Area Name'''
| '''How to Schedule Authorization'''
|-
| [[Universal PLS6.150D 150W Laser Engraver]]
| [https://wiki.pumpingstationone.org/Universal_PLS6.150D_150W_Laser_Engraver#Authorization:_How_to_Get_Authorized Contact Lasers Authorizers]
|-
| [[BOSS LS-3655 150w Laser Engraver]]
| [https://wiki.pumpingstationone.org/BOSS_LS-3655_150w_Laser_Engraver#Authorization Contact Lasers Authorizers]
|-
| [[Universal Maintenance | Universal Laser Maintenance]]
| [https://wiki.pumpingstationone.org/Universal_PLS6.150D_150W_Laser_Engraver#Authorization:_How_to_Get_Authorized Contact Lasers Authorizers]
|-
| [[BOSS Maintenance | Boss Laser Maintenance]]
| [https://wiki.pumpingstationone.org/BOSS_LS-3655_150w_Laser_Engraver#Authorization Contact Lasers Authorizers]
|}

==CNC - 3D Printers==
{| class="wikitable"
| '''Machine/Area Name'''
| '''How to Schedule Authorization'''
|-
| [[Prusa_i3_3D_printer | Prusa i3 3D printer]]
| [https://canvas.pumpingstationone.org/courses/60#Auths are online only through canvas]
|-
| [[Creality_Ender_3_A_3D_Printer | Creality Ender 3 A 3D Printer]]
| [https://canvas.pumpingstationone.org/courses/60#Auths are online only through canvas]
|-
| [[Formlabs Form 3 SLA Printer | Form 3 SLA 3D printer]]
| Authorization is restricted to members running paid parts; requesting parts is at-cost and requires no authorization. Slack @Books
|}

==Industrial CNC==
{| class="wikitable"
| '''Machine/Area Name'''
| '''How to Schedule Authorization'''
| '''Prerequisites'''
| '''Authorizer(s)'''
|-
| [[ShapeOko2 CNC Router]]
| 2D and 3D Auths are scheduled 1:1
| None
| [[User:Newfatmike|Mike Thompson]]
|-
|-
| [[Shopbot PRS CNC router]]
| Regularly scheduled - check the [https://pumpingstationone.org/events/ Events Calendar]
| None
| David Earl
|-
| [[Tormach 1100 series CNC mill]]
| See the [https://canvas.pumpingstationone.org/courses/30 Canvas course] for authorization information
| Cold Metals general auth, Bridgeport auth
| [[User:Berky93|Alex Berkowitz]]
|}

==2D Printing==
{| class="wikitable"
| '''Machine/Area Name'''
| '''How to Schedule Authorization'''
|-
|[https://wiki.pumpingstationone.org/wiki/Mimaki_CJV30-160 Mimaki CJV30-160]
|[https://canvas.pumpingstationone.org/courses/91 Complete the Canvas Course]
|-
| [[Epson Stylus Pro 9800 | Epson Stylus Pro 9800 Large-format Printer]]
| [https://wiki.pumpingstationone.org/Volunteer_Positions#2D_Printers Contact 2D Printing Area Host]
|-
| [[Vinyl Cutter]]
| [[Viral Authorizations]], Post request to Slack
|}

==Graphic Arts & Textiles==
{| class="wikitable"
| '''Machine/Area Name'''
| '''How to Schedule Authorization'''
|-
| [[Silhouette Cameo 3 Paper Cutter]]
|
|-
| [[Singer 20U Industrial Sewing Machine]]
|
|-
| [[Brother 230 knitting machine]]
|
|}

==Electronics==

The Electronics area currently has no available authorizations.

==Kitchen==
{| class="wikitable"
| '''Machine/Area Name'''
| '''How to Schedule Authorization'''
| '''Prerequisites'''
| '''Authorizer(s)'''
|-
| [[Java Master 2002 Coffee Roaster]]
| Contact an authorizer to set up a time
| Acquire 1 lb green coffee beans, which can be done at [https://www.sweetmarias.com/ Sweet Maria’s]
| Ryan Pierce
<!--
| [[Bar]]
| Contact an authorizer to set up a time
| Completion of an approved BASSET Certification course
| Joe Mertz
—->
|}

User:Scyg

2024-11-24T00:25:13Z

Scyg: /* Simon Cygielski */

== Simon Cygielski ==

I'm an architect and designer, a photographer, and a former journalist and translator (from Polish).

I went to Lane Tech when the "Tech" part was very much hands on, and I worked as an assistant at the UIC Project Lab (i.e. Architecture/Industrial Design department fabrication shop), so I'm broadly familiar with wood, plastic and metal fabrication techniques, and machine maintenance.

I don't have as much time as I'd like. Like ever.

Finishing nailer — pneumatic

2020-03-22T04:45:45Z

Scyg: /* NOTE */

{{Template:EquipmentPage
|owner = PS:One
|certification = No
|hackable = No
|model = pneumatic finish nailer
|serial = SERIAL NUMBER
|arrived = ??
|doesitwork = yes
|contact = RayD
|where = red cabinet between shopbot and dust collector
|value =
|hostarea = Wood Shop
|image =
}}

== NOTE ==

[[Category:Shop Equipment]]
[[Category:Wood Shop]]
[[Category:Photographs Needed]]
[[category:Delete]]

Guest Building Access

2020-03-19T11:34:05Z

Scyg: /* Suggested procedure for unknown non-members */ updated link

What follows are some guidelines for what you should do when a guest visits Pumping Station: One. They reflect the opinions of a few members and don't necessarily represent the opinions of the entire organization. That being said, we think they're pretty good guidelines to start from.

== If You Are A Guest ==

If you will be attending PS:One as the attendee of an event or as the guest of a member, please understand that you won't be admitted into the building until your host is present unless the member who randomly answers the door agrees to host you until then, and chooses to be generous with their time. Understand this member may be busy and unable to accommodate your waiting time in the facility. You may be asked to wait outside until your host arrives. There is no reception area or lobby for waiting. '''Please coordinate with your host to avoid inconveniences.'''

Sign and submit a waiver form the first time you visit PS:One.; https://app.waiverforever.com/pending/PMdbLqcKFq1491518230

The policy on minors is available '''[[Policy on Minors|here]]'''.

Open house hours are posted at http://pumpingstationone.org/events.

== If You Are A Member ==

PS:One is not open access to the general public. Non-members may attend as the guest of a member who is present, or if they are attending an event open to the public, and are always welcome to attend an Open House. Members and event hosts are responsible for their guests to a reasonable degree.

Non-members have no right to loiter unaccompanied in the space and it's not wise to allow strangers to wander around. Members should use their discretion and not admit non-members who say they have business in the space when this isn't clear. If someone claims they are meeting a member, and that person isn't in the building, then it is appropriate that they not be admitted, and may be told to return when that member arrives or their event starts. Open house hours are posted on the door and at http://pumpingstationone.org/events.

Do NOT provide a door code to unverified members, (or non-members!) even if they ask nicely.

Please help keep our space safe and secure. This is not the responsibility of any one of us, but of ALL of us.

While none of us wants to play security guard and no member wants to go through a security inquisition, a few routine questions should not offend anyone, as their purpose is legitimate.

=== Bringing a guest ===
* You can bring your non-member friends/guests here at any time!
A few ground rules for bringing your non-member friends:
* guests need to be supervised - what they do is your responsibility
* guests can’t use tools more complicated than a soldering iron (as non-members they can’t use any tools or equipment which requires authorization.)
* guests need to sign a waiver https://app.waiverforever.com/pending/PMdbLqcKFq1491518230
* minors need to be accompanied by a guardian
* as the sponsoring member, you can ask class/event attendees who are being non-excellent to leave

=== Suggested procedure for unknown non-members ===
Members should use their discretion in welcoming and admitting non-members and strangers without a door security access code.

'''A cordial greeting is an opportunity to make visitors feel welcome and meet other members as well.'''

Here are suggestions:
:"Are you a member?"
:*If not: "Are you meeting a member or here for an event? Who/What/Where/When?"
:*If meeting a member, ensure they connect with their party, or ask that they return when their member is present.
:*If attending event, direct them to the location of event. If event is not occurring, look up the correct time, inform guest, and ask that they return.
:*If they say they're just checking the space out because they've been curious or read about us on the internet or whatever, direct them to the Open House hours on the door or at http://pumpingstationone.org/events.

:You may also elect, at your discretion:
:*to escort the guest to their member, or help them locate their member in the building
:*to have them sign and submit the waiver form
:*to allow them to wait with you in the area where you are working until their member shows up (effectively making them your temporary guest)
:*to give a tour
:*to encourage them to call their member
:*to buy them a beer (just kidding, they should buy you one)

:If they say they're a member who forgot/lost their door code:
:*You may choose to offer to look them up and re-send it using the tools on our members site. There is the possibility of an expired paypal subscription. Any member can log into the members site (at https://membership.pumpingstationone.org) for a mostly-current list of members. When in doubt any member should feel free to check that list - anyone who has a subscription and has had their ID checked should be on there.
:*Alternatively, direct them to a board member.

:If you're a member following someone else into the building (not using your code):
:*Introduce yourself!

Talk:Blog

2016-05-31T19:13:06Z

Scyg: Created page with "Is there a way to edit blog profiles, or link them to existing Gravatar accounts?"

Is there a way to edit blog profiles, or link them to existing Gravatar accounts?

User:Scyg

2015-06-17T11:51:39Z

Scyg:

== Simon Cygielski ==

I'm an architect and designer, a photographer (check out my [http://cygielski.com portfolio site] and [http://cygielski.com/blog blog]) and former journalist and translator (from Polish).

I went to Lane Tech when the "Tech" part was very much hands on, and I worked as an assistant at the UIC Project Lab (i.e. Architecture/Industrial Design department fabrication shop), so I'm broadly familiar with wood, plastic and metal fabrication techniques, and machine maintenance.

I don't have as much time as I'd like. Like ever.

Miller XMT 304 CC Welder

2015-06-17T11:45:04Z

Scyg: /* List of Currently Authorized Users */

{{Template:EquipmentPage
|image=MillerXMT304CC.jpg
|owner=Dave Schact
|model=Miller XMT 304 CC
|serial=LA119540
|arrived=November 2013
|doesitwork=yes
|contact=[[User:Fitterdave | Fitterdave]]
|where=Welding Lab
|certification=yes
|hackable=no
|value=$4800
}}

== NOTE ==
This is an entirely different welder from the MIG, Flux Core, and Spool machine.

'''Just because you are authorized on those, does not mean you are authorized on this. PLEASE seek instruction before using this machine.'''

== System Configuration ==
* Weldmark 150A TIG Torch Set up (Air cooled)
* Single Phase Power Connection
* This is a DC machine only, not sure what that means? google it.

== List of Currently Authorized Users ==
{| class="wikitable" border="1"
! Authorized Member
! Authorized By
|-
|Dave Schact
|Pipefitter / Pipe Welder
|-
|Ryan Pierce
|Dave Schact
|-
|Darin Wike
|Dave Schact
|-
|Jeremy Bloyd-Peshkin
|Ryan Pierce
|-
|Eric K.
|Dave Schact
|-
|[[User:amishhammer|Tom Judge]]
|Ryan Pierce
|-
|[[User:scyg|Simon Cygielski]]
|Tom Judge
|-}

== Authorised Instructors ==
* Dave Schact AKA [[User:Fitterdave | Fitterdave]]
* Ryan Pierce = Machine Set-Up for Experienced TIG Welders
* Hopefully more to come

== Documentation ==
* [http://www.ehow.com/facts_7713040_tig-welding-dc-vs-ac.html UGH, CAN I WELD ALUMINUM WITH THIS?]
* [http://www.millerwelds.com/om/o2208m_mil.pdf Owners Manual ]
* [http://www.millerwelds.com/products/multiprocess/xmt_304_cc_cv/ Miller sales page / accessories links ]
* [http://www.millerwelds.com/resources/tech_tips/TIG_tips/index.html General how-to guide]
* [http://www.millerwelds.com/resources/tech_tips/TIG_tips/hints_tips.html Basic Weld Joints]
* [http://en.wikipedia.org/wiki/Gas_tungsten_arc_welding The Wikipedia]
* [http://www.ndt-ed.org/EducationResources/CommunityCollege/Radiography/TechCalibrations/RadiographInterp.htm X-ray scans and weld problems ]

[[Category:Shop Equipment]]
[[Category:Fabrication]]
[[Category:Metalworking]]
[[Category:Certification Clarification Needed]]

Volunteer Positions

2015-06-17T11:42:11Z

Scyg: /* Hot Metals Authorizer */

The Board of Directors has designated the following official Volunteer Positions. See [[Area Hosts and Volunteer Positions Policy]] for more information. See also [[:Category:Hosted Areas|Area Hosts]] for a list of Area Hosts.

== Authorizer ==
Getting authorized on tools can be tough. Sometimes it's hard for new members to figure out how to get authorized, sometimes classes fill up in hours, sometimes classes aren't scheduled regularly. We want to fix that. The Board has created the following Volunteer Positions. We need a few members to step up and offer their time to get people authorized.

=== Responsibilities ===
Each Authorizer will be required to hold regularly scheduled office hours (the Board is recommending two, two hour sessions each month as a good starting place) to offer authorizations, assistance with tools, or anything else in their assigned areas.

=== Incentives ===
Authorizers will receive either a free Starving Hacker membership or $40/month off of a full membership.

=== CNC Authorizer ===
* Contact: Andrew Camardella
** email: camardea at gmail.com

=== Hot Metals Authorizer ===
* Contact: Simon Cygielski
** email: s_cygielski at yahoo.com

=== Machine Shop Authorizers ===
* Contact: Todd Allen
** email: speedebikes at gmail.com
* Contact: OPEN
** email: OPEN

=== Wood Shop Authorizer ===
* Contact: Eric Beauchamp
** email: eric at home-chicago.com

DoAll Bandsaw

2015-04-08T11:26:55Z

Scyg: /* List of Currently Authorized Users */

{{Template:EquipmentPage
|owner = PS:One
|certification = yes
|hackable = no
|model = DoAll 16-2
|serial = 45-55525
|arrived = 9/19/14
|doesitwork = yes
|contact = Dean Anderson
|where = machine shop
|value = 900
}}

'''This tool requires certification for use.'''

== Specifications ==
{| class="wikitable" border="1"
|Capacity
|16" from the blade to the column
|-
|Blade Size
|120" blade. Width up to 1". Each width requires a set of hardened steel guides and a holder. See below for the guides we have.
|-
|Blade Speed
|approximately 45 to 1600 FPM, continuously variable.
|-
|Power
|240V, 3 phase
|-
|Weight
|1500-2000 pounds
|-
|Mfg. Date
|1955
|-
|}

== Operating Notes ==
To turn on the saw: 1) Make sure it is plugged in. This saw shares an outlet with the Johnson bandsaw. The plug is a twist-lock. Turn the plug counter-clockwise to remove from the outlet. 2) The big cutoff switch on the left of the machine needs to be in the 'on' position. 3) Turn the key on the front to the right. 4) Push the round black button on the front of the machine.

Adjust the height of the blade guide to be just above the workpiece. On the back of the saw above the blade are two knobs. The lower knob locks the guide in place. The upper knob adjusts the height of the guide.

Change speed range by moving the lever up and to the other side. Only do this when the motor is running and when the variable speed setting is at its lowest speed.

Change the variable speed setting only when the motor is running.

The angle of the table can be changed after loosening the knob on the right side of the machine and below the table. Then tilt the table by hand. You may have to adjust the height of the lower blade guide if you tilt the table far from horizontal.

== Blades ==
Installed:

== To-Do ==

Blade welder is missing the grinder motor. The welder has not been tested. The 20 amp plug/outlet may not be sufficient.

Make two replacement jaw inserts for the blade welder. These may have originally been made of bronze. They rest on pins just above the blade clamp cam. Something similar to what is in this photo. http://smg.photobucket.com/user/horteniv/media/Do%20All%20V-36/611.jpg.html

Add a miter jig which mounts to the right side of the table. A round linear bearing would allow the jig to be tilted down out of the way when not in use.

== Maintenance ==
{| class="wikitable" border="1"
! Description
! Frequency
! Lubricant
! Instructions
! History
|-
|
|
|
|
|
|-
|Gear Box
|
|The manual for model 16-2 (our saw) says to use SAE 10 motor oil. The manual for the 1612 (a slightly newer model) says SAE 20. DoAll support says use SAE 20 motor oil, which is difficult to find. ISO 68 waylube is equivalent to SAE 20 and available from Zengers in Melrose Park.
| The drain plug is at the bottom of the gear box. Remove pipe cap and fill to the top of the pipe. Takes about 1 quart.
| Changed 10/7/14 with ISO 68. Only about 2 cups of oil were drained, but no sign of a leak.

|
|-
|Reeves drive shaft (oil cup)
|
| 1612: SAE 10
|
|
|}

Oct. 15, 2014 Replaced thrust bearings and bearing caps for the 1/16-1/2" upper and lower guides. With the blade centered on the wheel, there is a gap of about 1/8 between the cap and the back edge of the blade. With medium heavy hand feed, the blade doesn't touch the cap and cause the bearing to turn. This may be OK, as there would be significantly more pressure from the workpiece when using the machine's mechanical feed.

Tried the 5/8-1" guides. appears that there will also be a gap between the blade and thrust bearing cap when using a 3/4" blade with the blade centered on the wheel. For the upper guide, we need 2 longer cap screws (1/4-20?) to hold the 3/4" hardened guides to the guide block and 2 shorter screws (shoulder?) to hold the guide block to the guide post. For the lower guide, 2 cap screws. not sure about the screw that holds the lower guide block in place.

== Equipment ==
{| class="wikitable" border="1"
! Item
! Description
! Supplier
! Cost
|-
| Guide thrust bearing
| 626ZZ 6x19x6mm (2 required)
|
|
|-
| Guide Blocks
| Upper and lower insert guide blocks for 1/16-1/2" width blades ('precision' style); upper and lower insert guide blocks ('high speed' style) for 5/8" to 1" width blades.
|
|
|-
| Inserts
| Sets of 4 hardened steel inserts for 1/4", 3/8", 1/2", 3/4".
|
|
|-
|Adapter
|We have the upper and lower Adapters for 1/16 to 1/2" guide blocks.
|
|
|}

== References ==

== List of Currently Authorized Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
!Date Trained
|-
|Dean Anderson
|Machine Shop Host Cred
|
|-
|Everett Wilson
|Dean Anderson
|
|-
| Ed Bennett
| Dean Anderson
|
|-
|Ryan Pierce
|Dean Anderson
|
|-
|Bryan Gleason
|Dean Anderson
|
|-
|Michael Czubak
|Dean Anderson
|
|-
|Todd Allen
|Dean Anderson
|
|-
| Anna Yu
| Ed Bennett
|
|-
|Jeff McBride
|Ed Bennett
|10/9/14
|-
|Mike Kislovsky
|Ed Bennett
|10/9/14
|-
|Arjun Wadnerkar
|Ed Bennett
|10/9/14
|-
|Oscar Villareal
|Ed Bennett
|10/9/14
|-
|John Butera
|Ed Bennett
|10/18/14
|-
|Alex Schaffer
|Ed Bennett
|10/18/14
|-
|Daniel Loeser
|Ed Bennett
|10/18/14
|-
|Jonathan Bisson
|Ed Bennett
|10/18/14
|-
|[[User:amishhammer|Tom Judge]]
|Todd Allen
|
|-
|Kyle Bieneman
|Todd Allen
|11/09/14
|-
|Scott Little
|Todd Allen
|11/09/14
|-
|RJ Metzger
|Todd Allen
|11/09/14
|-
|Giovanni Arroyo
|Todd Allen
|11/09/14
|-
|Joao Santos
|Todd Allen
|11/26/14
|-
|Nicholas Haldereman
|Todd Allen
|11/26/14
|-
|Doorman Dave
|Todd Allen
|11/26/14
|-
|Stephen Ioannou
|Todd Allen
|11/26/14
|-
|Lucas Goossen
|Todd Allen
|12/10/14
|-
|[[user:RogerMoore|Roger Moore]]
|Todd Allen
|12/10/14
|-
|[[User:Mwilkens|Matt Wilkens]]
|Todd Allen
|12/10/14
|-
|Rhonda Jackson
|Todd Allen
|12/10/14
|-
|Matt Meshulam
|Todd Allen
|12/21/14
|-
|Kevin Pulver
|Todd Allen
|12/21/14
|-
|Andrew Camardella
|Todd Allen
|12/21/14
|-
|Mike Coriale
|Todd Allen
|12/21/14
|-
|Nick Naro
|Todd Allen
|1/11/15
|-
|John Farmer
|Todd Allen
|1/11/15
|-
|[[user:Jaypee|Jay Pee]]
|Todd Allen
|1/11/15
|-
|Sam Paris
|Todd Allen
|1/21/2015
|-
|Jake Rush
|Todd Allen
|1/21/2015
|-
|Carolyn Ignacio
|Todd Allen
|1/21/2015
|-
|Andrew Sowa
|Todd Allen
|1/21/2015
|-
|Hilary Lee
|Todd Allen
|1/21/2015
|-
|Eric Slehofer
|Todd Allen
|1/28/2015
|-
|Sam Reicks
|Todd Allen
|1/28/2015
|-
|Tyler Matthew
|Todd Allen
|1/28/2015
|-
|Ben Bogler
|Todd Allen
|1/28/2015
|-
|Brittany Krawczyk
|Todd Allen
|1/28/2015
|-
|Cary Lahucik
|Todd Allen
|1/28/2015
|-
|Eric Yu
|Todd Allen
|2/8/2015
|-
|Davis Mazariegos
|Todd Allen
|2/8/2015
|-
|Dan Baltudis
|Todd Allen
|2/8/2015
|-
|Shae Kurko
|Todd Allen
|2/25/2015
|-
|Ryan Taylor
|Everett Wilson
|03/04/15
|-
|Andy Richardson
|Everett Wilson
|03/04/15
|-
|[[User:glenn|Glenn Powers]]
|Sevin Straus
|03/08/15
|-
|Ryan Neuman
|Sevin Straus
|3/08/15
|-
|Simon Cygielski
|Todd Allen
|20150407
|-}

[[Category:Metalworking]]
[[Category:Coldmetals]]

Johnson Bandsaw

2015-04-08T11:23:50Z

Scyg: /* List of Currently Authorized Users */

{{Template:EquipmentPage
|owner = PS:One
|certification = yes
|hackable = no
|model = Johnson Model J (JD)
|serial = J14445
|arrived = 1/13/14
|doesitwork = yes
|contact = Dean Anderson
|where =
|value = 700
}}

'''This tool requires certification for use.'''

Johnson products are now supported by Dake. http://www.dakecorp.com/ Replacement parts for this saw are generally available.

== Specifications ==
{| class="wikitable" border="1"
|Capacity
|10" rounds, 18" flats
|-
|Blade Size
|137" x 3/4"
|-
|Blade Speed
|35, 90, 130, 190 FPM
|-
|Power
|240V, 3 phase
|-
|Weight
|683 pounds
|-
|Mfg. Date
|1964
|-
|}

== Blades ==
General rule of thumb is that if the thinnest part (in the direction of the blade) that you're cutting isn't at least 3 saw teeth thick, it will damage the blade.

== To-Do ==

Grease pivot bar

Add coolant pan and pump.

Add blade brush.

Put FPM from the machine's sticky note on here.

== Maintenance ==
{| class="wikitable" border="1"
! Description
! Frequency
! Lubricant
! Instructions
! History
|-
|Hydraulic cylinder
|Maintain level at top of oil cup.
|
|
|
|-
|Gear Box
|yearly
|80W-90 gear oil
|Drain and fill with 3 ounces of oil.
Requires removing gearbox. See below.
|2/14 8 oz 85W90
|-
|Pivot bar
|monthly
|General purpose grease
|2 Zert fittings. Use grease gun.
|
|}
Gearbox oil change. Loosen 2 screws on the left edge of right top cover. Remove top 2 screws on the right side. Loosen bottom 2 screws on the right side cover. Slide top cover towards the center of the saw. Pivot the right cover down. Remove drive belt. Remove gearbox step pulley. Remove 3 bolts holding the gearbox. These are near the ring gear teeth. Remove the gearbox out the top of the saw between the two transverse brackets (long shaft comes out last). Drain/fill bolt is on the side opposite the pinion gear. Consider replacing the gaskets on the gearbox.

== Auth/Use Notes ==
These notes are for authorized users and authorizers; you must be authorized on the tool by a person, not this list. Don't expect this list to be complete or authoritative.

* Horizontal band saws cut via a vertically descending blades.
* The cutting tooth speed is set by a pulley in the rear.
** Lift up on the motor to get some slack on the belt.
** Don't cross wheels; keep the pulley belt straight.
** Go toward larger motor wheels for soft metals and plastic and smaller motor wheels for tough metals like steel (and tool steel.)
* The cutting tooth feed is set by a needle valve and a weight on top.
** Be gentle with the needle valve; a single finger with light pressure is enough to adjust it.
* Power
** The plug is a twist-lock 220V three-phase plug.
** The starter is located on the back. If you turn on the machine and it makes a buzzing noise, turn it off immediately and turn off/on the starter.
** During use, the on/off switch at the end of the machine is used for power. The trip lever also activates this same switch.
** Turn off switches and unplug the machine when you're done to prevent accidental activation.
** Never walk away from the machine while it's running. We are not a production shop; babysit the machine in case it fails and avoid putting curious people in danger.
* Clamping a workpiece
** Short pieces cock the vice jaws. This ruins the grip on the workpiece and is to be avoided.
** Use a similarly wide piece on the other side of the vice jaw to prevent the jaw from cocking.
** Check the width of your workpiece against the teeth.
*** The thinnest section of the workpiece should be wider than three teeth in a row.
*** The thickest section of the workpiece should be narrow than twenty-four teeth.
** If you're cutting angle stock, rotate it so that it forms a < shape to prevent it from rotating.
** If you're cutting round, use angle blocks (in the tooling cabinet) to keep it from rotating.
** Check that the movable blade guide is as close as possible while clearing the vice and the table.
* Safety
** Unplug the machine before adjusting the pulley or changing the blade.
** Never leave the machine while running. We aren't a production shop; you need to be right by the machine in case something goes wrong or if a curious person walks by.
* Clean up when you're done. Don't leave stock in the machine; don't leave chips and coolant behind. Use a small bucket to catch chips before they hit the ground.

== References ==

Manual for the latest version of the Model J (very similar).

http://www.dakecorp.com/manuals/Model%20Johnson%20J%20Saws.pdf

Good link for restoration, including coolant pan dimensions and bearing sizes. http://www.shopfloortalk.com/forums/showthread.php?t=21021

== List of Currently Authorized Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
|-
|Dean Anderson
|
|-
|Todd Allen
|Ed Bennet
|-
|David Morton
|Anna Yu
|-
|George Shaw
|Thomas Wright
|-
|bandit Gangwere
|Ed Bennet
|-
|Michael Skilton
|Tucker
|-
|Kyle Bieneman
|Todd Allen
|-
|Scott Little
|Todd Allen
|-
|RJ Metzger
|Todd Allen
|-
|Giovanni Arroyo
|Todd Allen
|-
|Mark C.
|Todd Allen
|-
|Joao Santos
|Todd Allen
|-
|Nicholas Haldereman
|Todd Allen
|-
|Doorman Dave
|Todd Allen
|-
|Stephen Ioannou
|Todd Allen
|-
|Lucas Goossen
|Todd Allen
|-
|[[user:RogerMoore|Roger Moore]]
|Todd Allen
|-
|[[User:Mwilkens|Matt Wilkens]]
|Todd Allen
|-
|Rhonda Jackson
|Todd Allen
|-
|Matt Meshulam
|Todd Allen
|-
|Kevin Pulver
|Todd Allen
|-
|Andrew Camardella
|Todd Allen
|-
|Mike Coriale
|Todd Allen
|-
|John Farmer
|Todd Allen
|-
|[[user:Jaypee|Jay Pee]]
|Todd Allen
|-
|Sam Paris
|Todd Allen
|-
|Jake Rush
|Todd Allen
|-
|Carolyn Ignacio
|Todd Allen
|-
|Andrew Sowa
|Todd Allen
|-
|Hilary Lee
|Todd Allen
|-
|Eric Slehofer
|Todd Allen
|-
|Sam Reicks
|Todd Allen
|-
|Tyler Matthew
|Todd Allen
|-
|Ben Bogler
|Todd Allen
|-
|Brittany Krawczyk
|Todd Allen
|-
|Cary Lahucik
|Todd Allen
|-
|Eric Yu
|Todd Allen
|-
|Davis Mazariegos
|Todd Allen
|-
|Dan Baltudis
|Todd Allen
|-
|Ryan Taylor
|Everett Wilson
|-
|Andy Richardson
|Everett Wilson
|-
|David Srebro
|Todd Allen
|-
|Shae Kurko
|Todd Allen
|-
|Simon Cygielski
|Todd Allen
|-
}

[[Category:Metalworking]]
[[Category:Coldmetals]]

Johnson Bandsaw

2015-04-08T11:22:10Z

Scyg: /* List of Currently Authorized Users */

{{Template:EquipmentPage
|owner = PS:One
|certification = yes
|hackable = no
|model = Johnson Model J (JD)
|serial = J14445
|arrived = 1/13/14
|doesitwork = yes
|contact = Dean Anderson
|where =
|value = 700
}}

'''This tool requires certification for use.'''

Johnson products are now supported by Dake. http://www.dakecorp.com/ Replacement parts for this saw are generally available.

== Specifications ==
{| class="wikitable" border="1"
|Capacity
|10" rounds, 18" flats
|-
|Blade Size
|137" x 3/4"
|-
|Blade Speed
|35, 90, 130, 190 FPM
|-
|Power
|240V, 3 phase
|-
|Weight
|683 pounds
|-
|Mfg. Date
|1964
|-
|}

== Blades ==
General rule of thumb is that if the thinnest part (in the direction of the blade) that you're cutting isn't at least 3 saw teeth thick, it will damage the blade.

== To-Do ==

Grease pivot bar

Add coolant pan and pump.

Add blade brush.

Put FPM from the machine's sticky note on here.

== Maintenance ==
{| class="wikitable" border="1"
! Description
! Frequency
! Lubricant
! Instructions
! History
|-
|Hydraulic cylinder
|Maintain level at top of oil cup.
|
|
|
|-
|Gear Box
|yearly
|80W-90 gear oil
|Drain and fill with 3 ounces of oil.
Requires removing gearbox. See below.
|2/14 8 oz 85W90
|-
|Pivot bar
|monthly
|General purpose grease
|2 Zert fittings. Use grease gun.
|
|}
Gearbox oil change. Loosen 2 screws on the left edge of right top cover. Remove top 2 screws on the right side. Loosen bottom 2 screws on the right side cover. Slide top cover towards the center of the saw. Pivot the right cover down. Remove drive belt. Remove gearbox step pulley. Remove 3 bolts holding the gearbox. These are near the ring gear teeth. Remove the gearbox out the top of the saw between the two transverse brackets (long shaft comes out last). Drain/fill bolt is on the side opposite the pinion gear. Consider replacing the gaskets on the gearbox.

== Auth/Use Notes ==
These notes are for authorized users and authorizers; you must be authorized on the tool by a person, not this list. Don't expect this list to be complete or authoritative.

* Horizontal band saws cut via a vertically descending blades.
* The cutting tooth speed is set by a pulley in the rear.
** Lift up on the motor to get some slack on the belt.
** Don't cross wheels; keep the pulley belt straight.
** Go toward larger motor wheels for soft metals and plastic and smaller motor wheels for tough metals like steel (and tool steel.)
* The cutting tooth feed is set by a needle valve and a weight on top.
** Be gentle with the needle valve; a single finger with light pressure is enough to adjust it.
* Power
** The plug is a twist-lock 220V three-phase plug.
** The starter is located on the back. If you turn on the machine and it makes a buzzing noise, turn it off immediately and turn off/on the starter.
** During use, the on/off switch at the end of the machine is used for power. The trip lever also activates this same switch.
** Turn off switches and unplug the machine when you're done to prevent accidental activation.
** Never walk away from the machine while it's running. We are not a production shop; babysit the machine in case it fails and avoid putting curious people in danger.
* Clamping a workpiece
** Short pieces cock the vice jaws. This ruins the grip on the workpiece and is to be avoided.
** Use a similarly wide piece on the other side of the vice jaw to prevent the jaw from cocking.
** Check the width of your workpiece against the teeth.
*** The thinnest section of the workpiece should be wider than three teeth in a row.
*** The thickest section of the workpiece should be narrow than twenty-four teeth.
** If you're cutting angle stock, rotate it so that it forms a < shape to prevent it from rotating.
** If you're cutting round, use angle blocks (in the tooling cabinet) to keep it from rotating.
** Check that the movable blade guide is as close as possible while clearing the vice and the table.
* Safety
** Unplug the machine before adjusting the pulley or changing the blade.
** Never leave the machine while running. We aren't a production shop; you need to be right by the machine in case something goes wrong or if a curious person walks by.
* Clean up when you're done. Don't leave stock in the machine; don't leave chips and coolant behind. Use a small bucket to catch chips before they hit the ground.

== References ==

Manual for the latest version of the Model J (very similar).

http://www.dakecorp.com/manuals/Model%20Johnson%20J%20Saws.pdf

Good link for restoration, including coolant pan dimensions and bearing sizes. http://www.shopfloortalk.com/forums/showthread.php?t=21021

== List of Currently Authorized Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
|-
|Dean Anderson
|
|-
|Todd Allen
|Ed Bennet
|-
|David Morton
|Anna Yu
|-
|George Shaw
|Thomas Wright
|-
|bandit Gangwere
|Ed Bennet
|-
|Michael Skilton
|Tucker
|-
|Kyle Bieneman
|Todd Allen
|-
|Scott Little
|Todd Allen
|-
|RJ Metzger
|Todd Allen
|-
|Giovanni Arroyo
|Todd Allen
|-
|Mark C.
|Todd Allen
|-
|Joao Santos
|Todd Allen
|-
|Nicholas Haldereman
|Todd Allen
|-
|Doorman Dave
|Todd Allen
|-
|Stephen Ioannou
|Todd Allen
|-
|Lucas Goossen
|Todd Allen
|-
|[[user:RogerMoore|Roger Moore]]
|Todd Allen
|-
|[[User:Mwilkens|Matt Wilkens]]
|Todd Allen
|-
|Rhonda Jackson
|Todd Allen
|-
|Matt Meshulam
|Todd Allen
|-
|Kevin Pulver
|Todd Allen
|-
|Andrew Camardella
|Todd Allen
|-
|Mike Coriale
|Todd Allen
|-
|John Farmer
|Todd Allen
|-
|[[user:Jaypee|Jay Pee]]
|Todd Allen
|-
|Sam Paris
|Todd Allen
|-
|Jake Rush
|Todd Allen
|-
|Carolyn Ignacio
|Todd Allen
|-
|Andrew Sowa
|Todd Allen
|-
|Hilary Lee
|Todd Allen
|-
|Eric Slehofer
|Todd Allen
|-
|Sam Reicks
|Todd Allen
|-
|Tyler Matthew
|Todd Allen
|-
|Ben Bogler
|Todd Allen
|-
|Brittany Krawczyk
|Todd Allen
|-
|Cary Lahucik
|Todd Allen
|-
|Eric Yu
|Todd Allen
|-
|Davis Mazariegos
|Todd Allen
|-
|Dan Baltudis
|Todd Allen
|-
|Ryan Taylor
|Everett Wilson
|-
|Andy Richardson
|Everett Wilson
|-
|David Srebro
|Todd Allen
|-
|Shae Kurko
|Todd Allen
|-
|Simon Cygielski
|Todd Allen
}

[[Category:Metalworking]]
[[Category:Coldmetals]]

Hypertherm Powermax 45 Plasma Cutter

2015-04-08T04:57:08Z

Scyg: /* List of Currently Certified Users */

{{Template:EquipmentPage|owner=Bart
|model=Hypertherm Powermax 45
|serial=N/A
|arrived=Yes
|doesitwork= yes
|contact=Bart
|where=Hot Metals Area
|certification=yes
|hackable=no
|value=$2000
|image = None}}

Manual: [[File:Hyperthem-45.pdf]]

== List of Currently Certified Users ==

{| class="wikitable" border="1"
! Qualified Member
! Trained By
|-
|Tom Judge
|Area Host
|-
|Bart Dring
|Owner
|-
|Everett Wilson
|Bart
|-
|Simon Cygielski
|Tom
|-
|Ryan Pierce
|Jabu Dawdu
|-
|Allen Zalsman
|Simon Cygielski
|-
|Scott Anamizu
|Simon Cygielski
|-
|}

Lincoln Electric 125HD WeldPak

2015-04-08T04:53:51Z

Scyg: /* List of Currently Certified Users */

{{Template:EquipmentPage
|owner=PS:One
|model=Lincoln Electric 125HD WeldPak
|serial=M3090409459
|arrived=2009
|doesitwork=yes
|contact=Dan Meyer
|where=Machine Shop
|certification=yes
|hackable=no
|value=$400
|image=WeldPak125.jpg
}}
 
'''!!! CAUTION !!!''' Our welders are 20% duty cycle which means we can only be welding 2 minutes out of every 10 minutes at maximum settings or the welding unit may be ruined, if you weld for 2 minutes wait 8 minutes for the welder to cool. 
 
== Use ==
Flux core or gas shielded welding of steel. Welding of aluminum with the use of the spool gun.

== Notes ==
For use of the spool gun RTFM. aluminum requires use of argon as the shielding gas. The spool gun is in the black case on top of the grinder bench shelf (manual is inside case), it is set up to work once you RTFM. 

For regular Mig welding the knurled drive roller is intended for flux core only and seems to grind some material off the wire. This will be a maintenance issue for the gun liner and I recommend we use the knurled drive only when necessary. The 125HD is configured for use with mild steel.

== Accessories ==
Additional wire drive wheels and the large spool adapter are inside the case. 

== List of Currently Certified Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
|-
|Jordan Bunker
|Self taught, Dan Meyer
|-
|Josh Kreuger
|Self Taught
|-
|Eric Michaud
|Self Taught
|-
|Todd Freeman
|Professional training
|-
|Tim Saylor
|Nat class
|-
|Nathan Witt
|Josh Kreuger
|-
|Brian Sutherland
|Tim Saylor
|-
|Patrick Callahan
|Tim Saylor
|-
|Geoffrey Topham
|Eric Michaud
|-
|Dan Meyer
|Prairie State College: A.A.S. Manufacturing Technology 1993
|-
|Jeremy Bloyd-Peshkin
|3 years on the job
|-
|Kathy Whisler
|Dan Meyer
|-
|Shawn Blaszak
|Dan Meyer
|-
|Rick Futhark
|Dan Meyer
|-
|William McShane
|Dan Meyer
|-
|Jeff Cymbalski
|Dan Meyer
|-
|Joe Fallon
|Dan Meyer
|-
|Dan Locks
|Dan Meyer
|-
|Dustin Mitchell
|Dan Meyer
|-
|Christopher Lee Fanning
|Dan Meyer
|-
|Adam Davis
|Dan Meyer
|-
|Brian Chojnowski
|Dan Meyer
|-
|Sacha DeAngeli
|Dan Meyer
|-
|Steve Finkelman
|Dan Meyer
|-
|Keith Hoffmann
|Dan Meyer
|-
|Steve Farkas
|Dan Meyer
|-
|Gary Friedlander
|Dan Meyer
|-
|Jay Hopkins
|Dan Meyer
|-
|Mike Warot
|Dan Meyer
|-
|Rosanna Lloyd
|Dan Meyer
|-
|Colin Parsons
|Dan Meyer
|-
|Tucker Tomlinson
|Dan Meyer
|-
|Ryan Pierce
|Dan Meyer
|-
|Jessica Cobb
|Dan Meyer
|-
|Charlie Stauffer
|Dan Meyer
|-
|William Ching
|Dan Meyer
|-
|Michael Skilton
|Dan Meyer
|-
|Brian Sheppard
|Dan Meyer
|-
|Kevin Caughlin
|Dan Meyer
|-
|Justin Bozarth
|Dan Meyer
|-
|Justin Miles
|Dan Meyer
|-
|[[User:scyg|Simon Cygielski]]
|Dave Schact
|-
|David Fell
|Tucker Tomlinson
|-
|Dave Schact
|Mike Warot
|-
|[[User:Amishhammer|Tom Judge]]
|Dave Schact
|-
|[[User:Negativek|Everett Wilson]]
|Tom Judge
|-
|-
|[[User:kuroishi|David Koppel]]
|Tom Judge
|-
|Thomas Wright
|Tom Judge
|-
|Anna Yu
|Tom Judge
|-
|Eric Beauchamp
|Tom Judge
|-
|Bryan Gleason
|Tom Judge
|-
|David Srebro
|Tom Judge
|-
|Glenn Powers
|Ron Olson
|-
|Allen Zalsman
|Simon Cygielski
|-
|Scott Anamizu
|Simon Cygielski
|-
|}
{{Template:Training|links= [http://en.wikipedia.org/wiki/Flux-cored_arc_welding Flux-cored arc welding]
[http://en.wikipedia.org/wiki/Gas_metal_arc_welding Gas metal arc welding]
 [http://youtu.be/kI7GOVrB33c Flux Cored Welding Basics]
 [http://www.weldingtipsandtricks.com/lincoln-mig-welder.html Welding Tips and Tricks for Lincoln Mig and Flux Core Welders]
 [http://www.weldingtipsandtricks.com/mig-welding-tips-articles.html 20 Best Mig Tips]
 [http://youtu.be/DEDHR-Nst6E MIG Welding Basics for Farm and Automotive Repairs]
 [http://www.lincolnelectric.com/en-us/equipment/retail-products/pages/product=k2513-1.aspx WELD-PAK® 125HD 120/1/60 Information]
 [http://www.lincolnelectric.com/assets/servicenavigator-public/lincoln3/imt891.pdf WELD-PAK® 125HD Manual]
 [http://www.lincolnelectric.com/assets/servicenavigator-public/lincoln3/imt913.pdf MAGNUM® 100SG Spool Gun Manual]
 [http://www.lincolnelectric.com/en-us/education-center/welding-safety/Pages/welding-safety.aspx Arc Welding Safety]
 [http://www.weldingtipsandtricks.com/welding-safety.html Welding Safety Tips AKA how not to kill your ass!]
 [http://youtu.be/nqVxqp9sqio Intro Portable POWER MIG® Family]
 [http://youtu.be/Zsbd2tHib5g POWER MIG® Quick Start, Pt 1]
 [http://youtu.be/QI-G_0kC0ZY POWER MIG® Quick Start, Pt 2]
}}

== Suggested Personal Equipment and Supplies ==
{| class="wikitable" border="1"
! Item
! Description
! Supplier
! Cost
|-
|KH643
|Lincoln Electric Premium Leather Welding Gloves
|Home Depot
|$14.47
|-
|KH643
|Alternative to above, MIG Welding Glove Grain Pigskin, 4" Gauntlet Cuff, Gold
|McMaster
|$12.69
|-
|KH602
|Lincoln Electric 5-1/4 in. x 4-1/2 in. Fixed 10 Shade Welding Helmet
|Home Depot
|$32.97
|-
|K2800-1
|Alternative to above, Lincoln Electric 4-1/2 in. x 5-1/4 in. Welding Helmet with #10 Lens
|Home Depot
|$31.98
|-
|19056
|Nice affordable auto darkening helmet, Northern Industrial 3 13/16 x 1 3/4 in. Welding Helmet with variable shade #9-13
|http://www.northerntool.com
|$64.99
|-
|ABLF7800SG
|Really nice auto darkening helmet, Metal Man Blue Flame Industrial Auto-Darkening Welding Helmet with variable shade #9-13
|http://http://www.sears.com
|$141.07
|-
|KH530
|Lincoln Electric Straight-Head Chipping Hammer
|Home Depot
|$5.97
|-
|KH585
|Lincoln Electric Wooden Shoe Handle Carbon Steel Brush
|Home Depot
|$2.47
|-
|5367T9
|Lightweight Cotton Welding Clothing Jacket, 30" Length
|McMaster
|$23.00
|-
|5340T61
|Alternative to above jacket for cooler welding, Leather Cape Sleeves, 13" Length
|McMaster
|$46.51
|-
|5340T41
|Goes with Cape Sleeves above, Cape-Sleeve Bib, 19" Length
|McMaster
|$13.81
|-
|5263T45
|If you are going to be doing a ton of welding, Heavy Duty Leather Welding Clothing Chaps
|McMaster
|$42.56
|-
|ED030584
|Lincoln Electric Innershield 0.035 in. NR211 Flux-Cored Welding Wire 1 lb.
|Home Depot
|$10.97
|-
|7678A674
|Alternative to above, MIG Welding Wire E71T-GS Flux Core Steel, .035" Dia, 2 lb Spool
|McMaster
|$16.67
|-
|KH726
|Lincoln Electric Flux-Cored Welding Nozzle
|Home Depot
|$3.97
|-
|KH712
|Lincoln Electric 7/200 in. Wire Feed Welder Contact Tip 035” (0.9 mm) Contact Tips (Qty. 3)
|Home Depot
|$8.97
|-
|78375A608
|Alternative to above, Tweco #11-35 Contact Tip, .035" Wire Size, packs of 10
|McMaster
|$6.00
|-
|6511K29
|Stock for practice, Low Carbon Steel Round Edge Rectangular Bar 1/16" Thick, 1-1/2" Wide, 6' Length
|McMaster
|$15.53
|-
|'''Upgrades for our welders'''
|Some of these items have been added to our welders
|
|
|-
||K2526-1
|To add gas shielding and MIG (GMAW) capability including welding aluminum: Lincoln Electric MIG Conversion Kit with 1/4 in. Regulator with Gauge
|Home Depot
|$121.00
|-
|K2532-1
|Magnum 100SG spool gun, air-cooled for welding aluminum
|Airgas Mid America
|$200
|-
|Various
|Argon (for aluminum)and Agrgon/CO2 blend (for steel) gasses, $170 for cylinder, $30-40 for gas
|Airgas Mid America
|$210
|-
|KH495
|Small canvas cover for welders
|Airgas Mid America
|$25
|-
|}

[[Category:Shop Equipment]]
[[Category:Fabrication]]
[[Category:Metalworking]]
[[Category:Certification Clarification Needed]]

Lincoln Electric 100 WeldPak

2015-04-08T04:51:42Z

Scyg: /* List of Currently Certified Users */

{{Template:EquipmentPage
|owner=Dan Meyer
|model=Lincoln Electric 100 WeldPak AKA "MIG 1"
|serial=n/a|arrived=2009
|doesitwork=yes
|contact=Dan Meyer
|where=Welding Lab
|certification=yes
|hackable=no
|value=$500
|image=WeldPak100.jpg
}}
'''!!! CAUTION !!!''' Our welders are 20% duty cycle which means we can only be welding 2 minutes out of every 10 minutes or the welding unit may be ruined, if you weld for 2 minutes wait 8 minutes for the welder to cool. 
 
Welding Lens Shade 9 or 10 is the safe recommended welding lens.

OWNERS MANUAL: [[File:Lincoln_Electric_100.pdf]]
 
== List of Currently Certified Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
|-
|Jordan Bunker
|Self taught, Dan Meyer
|-
|Josh Kreuger
|Self Taught
|-
|Eric Michaud
|Self Taught
|-
|Todd Freeman
|Professional training
|-
|Tim Saylor
|Nat class
|-
|Nathan Witt
|Josh Kreuger
|-
|Brian Sutherland
|Tim Saylor
|-
|Karol Slowikowski
|[[User:kuroishi|David Koppel]]
|-
|Patrick Callahan
|Tim Saylor
|-
|Geoffrey Topham
|Eric Michaud
|-
|[[User:Meistertek|Dan Meyer]]
|Prairie State College: A.A.S. Manufacturing Technology 1993
|-
|Jeremy Bloyd-Peshkin
|3 years on the job
|-
|Kathy Whisler
|Dan Meyer
|-
|Shawn Blaszak
|Dan Meyer
|-
|Rick Futhark
|Dan Meyer
|-
|William McShane
|Dan Meyer
|-
|Jeff Cymbalski
|Dan Meyer
|-
|Joe Fallon
|Dan Meyer
|-
|Dan Locks
|Dan Meyer
|-
|Dustin Mitchell
|Dan Meyer
|-
|Christopher Lee Fanning
|Dan Meyer
|-
|Adam Davis
|Dan Meyer
|-
|Brian Chojnowski
|Dan Meyer
|-
|Sacha DeAngeli
|Dan Meyer
|-
|Steve Finkelman
|Dan Meyer
|-
|Keith Hoffmann
|Dan Meyer
|-
|Steve Farkas
|Dan Meyer
|-
|Gary Friedlander
|Dan Meyer
|-
|Jay Hopkins
|Dan Meyer
|-
|Mike Warot
|Dan Meyer
|-
|Rosanna Lloyd
|Dan Meyer
|-
|Colin Parsons
|Dan Meyer
|-
|Tucker Tomlinson
|Dan Meyer
|-
|Ryan Pierce
|Dan Meyer
|-
|Jessica Cobb
|Dan Meyer
|-
|Charlie Stauffer
|Dan Meyer
|-
|Michael Skilton
|Dan Meyer
|-
|William Ching
|Dan Meyer
|-
|Michael Skilton
|Dan Meyer
|-
|Brian Sheppard
|Dan Meyer
|-
|Kevin Caughlin
|Dan Meyer
|-
|Justin Bozarth
|Dan Meyer
|-
|Justin Miles
|Dan Meyer
|-
|Derek Bever
|Tucker Tomlinson
|-
|Shea Johns
|Derek Bever
|-
|Zachary Fietch
|Derek Bever
|-
|Dave Schact
|Mike Warot
|-
|Tom Forajter
|Dave Schact
|-
|Aaron Feigen
|Dave Schact
|-
|Michael Leinartas
|Dave Schact
|-
|Ray Doeksen
|Dave Schact
|-
|Eric Stein
|Dave Schact
|-
|Kris Huisinga
|Dave Schact
|-
|Elizabeth Koprucki
|Dave Schact
|-
|Darin Wike
|Adrianna McKinley
|-
|Tina Croniser
|Dave Schact
|-
|[[User:Scyg|Simon Cygielski]]
|Dave Schact
|-
|Robert Grossman
|Derek Bever
|-
|Adam Glick
|Derek Bever
|-
|Eric K.
|Dave Schact
|-
|Eddie Muela
|Derek Bever
|-
|Samuel Swope
|Derek Bever
|-
|Casey Olson
|Dave Schact
|-
|Jim Grady
|Dave Schact
|-
|[[User:Amishhammer|Tom Judge]]
|Dave Schact
|-
|[[User:Negativek|Everett Wilson]]
|Tom Judge
|-
|Jason Shanfield
|Dave Schact
|-
|[[User:kuroishi|David Koppel]]
|Tom Judge
|-
|Thomas Wright
|Tom Judge
|-
|Chris Agocs
|Tom Judge
|-
|Anna Yu
|Tom Judge
|-
|Bryan Gleason
|Tom Judge
|-
|Michael Leinartas
|Dave Schact
|-
|Sonia Yaco
|Tom Judge
|-
|Arjun Wadnerkar
|Tom Judge
|-
|David Srebro
|Ron Olson
|-
|Glenn Powers
|Ron Olson
|-
|Chris Kleehammer
|Ron Olson
|-
|Will Garza
|Ron Olson
|-
|Allen Zalsman
|Simon Cygielski
|-
|Scott Anamizu
|Simon Cygielski
|}
{{Template:Training|links=
 [http://en.wikipedia.org/wiki/Flux-cored_arc_welding Flux-cored arc welding]
 [http://en.wikipedia.org/wiki/Gas_metal_arc_welding Gas metal arc welding]
 [http://youtu.be/kI7GOVrB33c Flux Cored Welding Basics]
 [http://www.weldingtipsandtricks.com/lincoln-mig-welder.html Welding Tips and Tricks for Lincoln Mig and Flux Core Welders]
 [http://www.weldingtipsandtricks.com/mig-welding-tips-articles.html 20 Best Mig Tips]
 [http://youtu.be/DEDHR-Nst6E MIG Welding Basics for Farm and Automotive Repairs]
 [http://www.lincolnelectric.com/en-us/equipment/retail-products/pages/product=k2513-1.aspx WELD-PAK® 125HD 120/1/60 Information]
 [http://www.lincolnelectric.com/assets/servicenavigator-public/lincoln3/imt891.pdf WELD-PAK® 125HD Manual]
 [http://www.lincolnelectric.com/en-us/education-center/welding-safety/Pages/welding-safety.aspx Arc Welding Safety]
 [http://www.weldingtipsandtricks.com/welding-safety.html Welding Safety Tips AKA how not to kill your ass!]
 [http://youtu.be/nqVxqp9sqio Intro Portable POWER MIG® Family]
 [http://youtu.be/Zsbd2tHib5g POWER MIG® Quick Start, Pt 1]
 [http://youtu.be/QI-G_0kC0ZY POWER MIG® Quick Start, Pt 2]
}}

== Suggested Personal Equipment and Supplies ==
{| class="wikitable" border="1"
! Item
! Description
! Supplier
! Cost
|-
|KH643
|Lincoln Electric Premium Leather Welding Gloves
|Home Depot
|$14.47
|-
|KH643
|Alternative to above, MIG Welding Glove Grain Pigskin, 4" Gauntlet Cuff, Gold
|McMaster
|$12.69
|-
|19056
|Nice affordable auto darkening helmet, Northern Industrial 3 13/16 x 1 3/4 in. Welding Helmet with variable shade #9-13
|http://www.northerntool.com
|$64.99
|-
|KH530
|Lincoln Electric Straight-Head Chipping Hammer
|Home Depot
|$5.97
|-
|KH585
|Lincoln Electric Wooden Shoe Handle Carbon Steel Brush
|Home Depot
|$2.47
|-
|5367T9
|Lightweight Cotton Welding Clothing Jacket, 30" Length
|McMaster
|$23.00
|-
|5340T61
|Alternative to above jacket for cooler welding, Leather Cape Sleeves, 13" Length
|McMaster
|$46.51
|-
|5340T41
|Goes with Cape Sleeves above, Cape-Sleeve Bib, 19" Length
|McMaster
|$13.81
|-
|5263T45
|If you are going to be doing a ton of welding, Heavy Duty Leather Welding Clothing Chaps
|McMaster
|$42.56
|-
|ED030584
|Lincoln Electric Innershield 0.035 in. NR211 Flux-Cored Welding Wire 1 lb.
|Home Depot
|$10.97
|-
|7678A674
|Alternative to above, MIG Welding Wire E71T-GS Flux Core Steel, .035" Dia, 2 lb Spool
|McMaster
|$16.67
|-
|KH726
|Lincoln Electric Flux-Cored Welding Nozzle
|Home Depot
|$3.97
|-
|KH712
|Lincoln Electric 7/200 in. Wire Feed Welder Contact Tip 035” (0.9 mm) Contact Tips (Qty. 3)
|Home Depot
|$8.97
|-
|78375A608
|Alternative to above, Tweco #11-35 Contact Tip, .035" Wire Size, packs of 10
|McMaster
|$6.00
|-
|6511K29
|Stock for practice, Low Carbon Steel Round Edge Rectangular Bar 1/16" Thick, 1-1/2" Wide, 6' Length
|McMaster
|$15.53
|-
|'''Upgrades for our welders'''
|Some of these items have been added to our welders
|
|
|-
||K2526-1
|To add gas shielding and MIG (GMAW) capability including welding aluminum: Lincoln Electric MIG Conversion Kit with 1/4 in. Regulator with Gauge
|Home Depot
|$121.00
|-
|K2532-1
|Magnum 100SG spool gun, air-cooled for welding aluminum
|Airgas Mid America
|$200
|-
|Various
|Argon (for aluminum)and Agrgon/CO2 blend (for steel) gasses, $170 for cylinder, $30-40 for gas
|Airgas Mid America
|$210
|-
|KH495
|Small canvas cover for welders
|Airgas Mid America
|$25
|-
|}

[[Category:Hot Shop Equipment]]
[[Category:Fabrication]]
[[Category:Metalworking]]
[[Category:Certification Clarification Needed]]

Lincoln Electric 125HD WeldPak

2015-04-04T17:32:36Z

Scyg: Added spool gun manual link

{{Template:EquipmentPage
|owner=PS:One
|model=Lincoln Electric 125HD WeldPak
|serial=M3090409459
|arrived=2009
|doesitwork=yes
|contact=Dan Meyer
|where=Machine Shop
|certification=yes
|hackable=no
|value=$400
|image=WeldPak125.jpg
}}
 
'''!!! CAUTION !!!''' Our welders are 20% duty cycle which means we can only be welding 2 minutes out of every 10 minutes at maximum settings or the welding unit may be ruined, if you weld for 2 minutes wait 8 minutes for the welder to cool. 
 
== Use ==
Flux core or gas shielded welding of steel. Welding of aluminum with the use of the spool gun.

== Notes ==
For use of the spool gun RTFM. aluminum requires use of argon as the shielding gas. The spool gun is in the black case on top of the grinder bench shelf (manual is inside case), it is set up to work once you RTFM. 

For regular Mig welding the knurled drive roller is intended for flux core only and seems to grind some material off the wire. This will be a maintenance issue for the gun liner and I recommend we use the knurled drive only when necessary. The 125HD is configured for use with mild steel.

== Accessories ==
Additional wire drive wheels and the large spool adapter are inside the case. 

== List of Currently Certified Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
|-
|Jordan Bunker
|Self taught, Dan Meyer
|-
|Josh Kreuger
|Self Taught
|-
|Eric Michaud
|Self Taught
|-
|Todd Freeman
|Professional training
|-
|Tim Saylor
|Nat class
|-
|Nathan Witt
|Josh Kreuger
|-
|Brian Sutherland
|Tim Saylor
|-
|Patrick Callahan
|Tim Saylor
|-
|Geoffrey Topham
|Eric Michaud
|-
|Dan Meyer
|Prairie State College: A.A.S. Manufacturing Technology 1993
|-
|Jeremy Bloyd-Peshkin
|3 years on the job
|-
|Kathy Whisler
|Dan Meyer
|-
|Shawn Blaszak
|Dan Meyer
|-
|Rick Futhark
|Dan Meyer
|-
|William McShane
|Dan Meyer
|-
|Jeff Cymbalski
|Dan Meyer
|-
|Joe Fallon
|Dan Meyer
|-
|Dan Locks
|Dan Meyer
|-
|Dustin Mitchell
|Dan Meyer
|-
|Christopher Lee Fanning
|Dan Meyer
|-
|Adam Davis
|Dan Meyer
|-
|Brian Chojnowski
|Dan Meyer
|-
|Sacha DeAngeli
|Dan Meyer
|-
|Steve Finkelman
|Dan Meyer
|-
|Keith Hoffmann
|Dan Meyer
|-
|Steve Farkas
|Dan Meyer
|-
|Gary Friedlander
|Dan Meyer
|-
|Jay Hopkins
|Dan Meyer
|-
|Mike Warot
|Dan Meyer
|-
|Rosanna Lloyd
|Dan Meyer
|-
|Colin Parsons
|Dan Meyer
|-
|Tucker Tomlinson
|Dan Meyer
|-
|Ryan Pierce
|Dan Meyer
|-
|Jessica Cobb
|Dan Meyer
|-
|Charlie Stauffer
|Dan Meyer
|-
|William Ching
|Dan Meyer
|-
|Michael Skilton
|Dan Meyer
|-
|Brian Sheppard
|Dan Meyer
|-
|Kevin Caughlin
|Dan Meyer
|-
|Justin Bozarth
|Dan Meyer
|-
|Justin Miles
|Dan Meyer
|-
|[[User:scyg|Simon Cygielski]]
|fitterdave
|-
|David Fell
|Tucker Tomlinson
|-
|Dave Schact
|Mike Warot
|-
|[[User:Amishhammer|Tom Judge]]
|Dave Schact
|-
|[[User:Negativek|Everett Wilson]]
|Tom Judge
|-
|-
|[[User:kuroishi|David Koppel]]
|Tom Judge
|-
|Thomas Wright
|Tom Judge
|-
|Anna Yu
|Tom Judge
|-
|Eric Beauchamp
|Tom Judge
|-
|Bryan Gleason
|Tom Judge
|-
|David Srebro
|Tom Judge
|-
|Glenn Powers
|Ron Olson
|-
|}
{{Template:Training|links= [http://en.wikipedia.org/wiki/Flux-cored_arc_welding Flux-cored arc welding]
[http://en.wikipedia.org/wiki/Gas_metal_arc_welding Gas metal arc welding]
 [http://youtu.be/kI7GOVrB33c Flux Cored Welding Basics]
 [http://www.weldingtipsandtricks.com/lincoln-mig-welder.html Welding Tips and Tricks for Lincoln Mig and Flux Core Welders]
 [http://www.weldingtipsandtricks.com/mig-welding-tips-articles.html 20 Best Mig Tips]
 [http://youtu.be/DEDHR-Nst6E MIG Welding Basics for Farm and Automotive Repairs]
 [http://www.lincolnelectric.com/en-us/equipment/retail-products/pages/product=k2513-1.aspx WELD-PAK® 125HD 120/1/60 Information]
 [http://www.lincolnelectric.com/assets/servicenavigator-public/lincoln3/imt891.pdf WELD-PAK® 125HD Manual]
 [http://www.lincolnelectric.com/assets/servicenavigator-public/lincoln3/imt913.pdf MAGNUM® 100SG Spool Gun Manual]
 [http://www.lincolnelectric.com/en-us/education-center/welding-safety/Pages/welding-safety.aspx Arc Welding Safety]
 [http://www.weldingtipsandtricks.com/welding-safety.html Welding Safety Tips AKA how not to kill your ass!]
 [http://youtu.be/nqVxqp9sqio Intro Portable POWER MIG® Family]
 [http://youtu.be/Zsbd2tHib5g POWER MIG® Quick Start, Pt 1]
 [http://youtu.be/QI-G_0kC0ZY POWER MIG® Quick Start, Pt 2]
}}

== Suggested Personal Equipment and Supplies ==
{| class="wikitable" border="1"
! Item
! Description
! Supplier
! Cost
|-
|KH643
|Lincoln Electric Premium Leather Welding Gloves
|Home Depot
|$14.47
|-
|KH643
|Alternative to above, MIG Welding Glove Grain Pigskin, 4" Gauntlet Cuff, Gold
|McMaster
|$12.69
|-
|KH602
|Lincoln Electric 5-1/4 in. x 4-1/2 in. Fixed 10 Shade Welding Helmet
|Home Depot
|$32.97
|-
|K2800-1
|Alternative to above, Lincoln Electric 4-1/2 in. x 5-1/4 in. Welding Helmet with #10 Lens
|Home Depot
|$31.98
|-
|19056
|Nice affordable auto darkening helmet, Northern Industrial 3 13/16 x 1 3/4 in. Welding Helmet with variable shade #9-13
|http://www.northerntool.com
|$64.99
|-
|ABLF7800SG
|Really nice auto darkening helmet, Metal Man Blue Flame Industrial Auto-Darkening Welding Helmet with variable shade #9-13
|http://http://www.sears.com
|$141.07
|-
|KH530
|Lincoln Electric Straight-Head Chipping Hammer
|Home Depot
|$5.97
|-
|KH585
|Lincoln Electric Wooden Shoe Handle Carbon Steel Brush
|Home Depot
|$2.47
|-
|5367T9
|Lightweight Cotton Welding Clothing Jacket, 30" Length
|McMaster
|$23.00
|-
|5340T61
|Alternative to above jacket for cooler welding, Leather Cape Sleeves, 13" Length
|McMaster
|$46.51
|-
|5340T41
|Goes with Cape Sleeves above, Cape-Sleeve Bib, 19" Length
|McMaster
|$13.81
|-
|5263T45
|If you are going to be doing a ton of welding, Heavy Duty Leather Welding Clothing Chaps
|McMaster
|$42.56
|-
|ED030584
|Lincoln Electric Innershield 0.035 in. NR211 Flux-Cored Welding Wire 1 lb.
|Home Depot
|$10.97
|-
|7678A674
|Alternative to above, MIG Welding Wire E71T-GS Flux Core Steel, .035" Dia, 2 lb Spool
|McMaster
|$16.67
|-
|KH726
|Lincoln Electric Flux-Cored Welding Nozzle
|Home Depot
|$3.97
|-
|KH712
|Lincoln Electric 7/200 in. Wire Feed Welder Contact Tip 035” (0.9 mm) Contact Tips (Qty. 3)
|Home Depot
|$8.97
|-
|78375A608
|Alternative to above, Tweco #11-35 Contact Tip, .035" Wire Size, packs of 10
|McMaster
|$6.00
|-
|6511K29
|Stock for practice, Low Carbon Steel Round Edge Rectangular Bar 1/16" Thick, 1-1/2" Wide, 6' Length
|McMaster
|$15.53
|-
|'''Upgrades for our welders'''
|Some of these items have been added to our welders
|
|
|-
||K2526-1
|To add gas shielding and MIG (GMAW) capability including welding aluminum: Lincoln Electric MIG Conversion Kit with 1/4 in. Regulator with Gauge
|Home Depot
|$121.00
|-
|K2532-1
|Magnum 100SG spool gun, air-cooled for welding aluminum
|Airgas Mid America
|$200
|-
|Various
|Argon (for aluminum)and Agrgon/CO2 blend (for steel) gasses, $170 for cylinder, $30-40 for gas
|Airgas Mid America
|$210
|-
|KH495
|Small canvas cover for welders
|Airgas Mid America
|$25
|-
|}

[[Category:Shop Equipment]]
[[Category:Fabrication]]
[[Category:Metalworking]]
[[Category:Certification Clarification Needed]]

Tier 1 Cold Metals Authorization

2014-10-14T18:17:59Z

Scyg: /* People who are Tier 1 Certified for Cold Metals Area */

In the cold metals area we have grouped together authorizations on the non-precision cutting tools into a single authorization called "Tier 1". The [[Central Machinery Metal Bandsaw]], [[DoAll Drill Press]], [[Bench Grinder (6in)]], [[Sears Belt Sander|Belt Sander]], [[Johnson Bandsaw]] are under a Tier 1 certification process. The session covers basic operation and safety on the machines.

Monitor the mailing list for times and dates.

== Tools Requiring Tier 1 ==

[[Clausing Lathe|Clausing metal lathe]]

[[Bridgeport Knee Mill|Bridgeport milling machine]]

== Cold Metals Tier 1 Certifiers ==

Tier 1 certification can currently be done by the following people:

{| class="wikitable" border="1"
! Tier 1 Certifiers
|-
|Ed Bennet
|-
|Anna Yu
|-
|Tucker Tomlinson
|-
|Thomas Wright
|-
|}

=== How to become a Certifier ===

We want as many people available to do Tier 1 certification as we can get.
The idea is to promote safety, and get people used to the sounds that a machine tool cutting well makes.
Ed has a script that he's working on, and will make available.
New authorizers get authorized to authorize others by (1) having some
amount of presence in the shop and (2) closely following the "script"
during EITHER a "dry-run" authorizing session given to an authorized
authorizer -- or conducting a real-live authorizing session while being
observed by an authorized authorizer. During such a session, the
observing authorizer should _not_ have to speak. Obviously if the new
authorizer-to-be has _significant_ problems in communication of the
content of the "script", the observing authorizer will contribute to the
discussion. For the new authorizer-to-be it's a test, not an opportunity
for team-teaching.

==== Tier 1 Cold Metals Areas Convention of Authorization ====

[[Cold Metals Tier 1]]

== People who are Tier 1 Certified for Cold Metals Area ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
|-
|Adam Glick
|Ed Bennett
|-
|Jeffrey Camealy
|Ed Bennett
|-
|Tina Croniser
|Ed Bennett
|-
|Sevin Straus
|Ed Bennett
|-
|Vladamir Riazanski
|Ed Bennett
|-
|James Porter
|Ed Bennett
|-
|Greg Teiber
|Ed Bennett
|-
|Everett Wilson
|Ed Bennett
|-
|Derek Bever
|Ed Bennett
|-
|Jay Hopkins
|Ed Bennett
|-
|James Porter
|Ed Bennett
|-
|Eric Stein
|Tucker Tomlnson
|-
|Todd Allen
|Ed Bennett
|-
|Mac MacDevitt
|Ed Bennett
|-
|[[User:scyg|Simon Cygielski]]
|Ed Bennett
|-
|Robb Rigs
|Ed Bennett
|-
|Arturo Duarte
|Ed Bennett
|-
|Michael Skilton
|Tucker Tomlinson
|-
|[[User:Justin|Justin T. Conroy]]
|Ed Bennett
|-
|[[User:davidfell|David Fell]]
|Ed Bennett
|-
|[[User:rdoeksen|Ray Doeksen]]
|Ed Bennett
|-
|Ryan Pierce
|Ed Bennett
|-
|Elizabeth Koprucki
|Ed Bennett
|-
|Casey Olson
|Ed Bennett
|-
|Ron Olson
|Ed Bennett
|-
|Thomas Wright
|Ed Bennett
|-
|Tom Judge
|Tucker Tomlinson
|-
|Chris Agocs
|Anna Yu
|-
|Robert Grossman
|Ed Bennett
|-
|Tom Forajter
|Thomas Wright
|-
|[[User:ahbaker|Alan Baker]]
|Tucker Tomlinson
|-
|Jeff McBride
|Ed Bennett
|-
|Mike Kislovsky
|Ed Bennett
|-
|}

Lincoln Electric 125HD WeldPak

2014-10-03T01:26:35Z

Scyg: /* List of Currently Certified Users */

{{Template:EquipmentPage
|owner=PS:One
|model=Lincoln Electric 125HD WeldPak
|serial=M3090409459
|arrived=2009
|doesitwork=yes
|contact=Dan Meyer
|where=Machine Shop
|certification=yes
|hackable=no
|value=$400
|image=WeldPak125.jpg
}}
 
'''!!! CAUTION !!!''' Our welders are 20% duty cycle which means we can only be welding 2 minutes out of every 10 minutes at maximum settings or the welding unit may be ruined, if you weld for 2 minutes wait 8 minutes for the welder to cool. 
 
== Use ==
Flux core or gas shielded welding of steel. Welding of aluminum with the use of the spool gun.

== Notes ==
For use of the spool gun RTFM. aluminum requires use of argon as the shielding gas. The spool gun is in the black case on top of the grinder bench shelf (manual is inside case), it is set up to work once you RTFM. 

For regular Mig welding the knurled drive roller is intended for flux core only and seems to grind some material off the wire. This will be a maintenance issue for the gun liner and I recommend we use the knurled drive only when necessary. The 125HD is left configured for the use of the Aluminum spool gun and will need to be reconfigured for use with mild steel.

== Accessories ==
Additional wire drive wheels and the large spool adapter are inside the case. 

== List of Currently Certified Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
|-
|Jordan Bunker
|Self taught, Dan Meyer
|-
|Josh Kreuger
|Self Taught
|-
|Eric Michaud
|Self Taught
|-
|Todd Freeman
|Professional training
|-
|Tim Saylor
|Nat class
|-
|Nathan Witt
|Josh Kreuger
|-
|Brian Sutherland
|Tim Saylor
|-
|Patrick Callahan
|Tim Saylor
|-
|Geoffrey Topham
|Eric Michaud
|-
|Dan Meyer
|Prairie State College: A.A.S. Manufacturing Technology 1993
|-
|Jeremy Bloyd-Peshkin
|3 years on the job
|-
|Kathy Whisler
|Dan Meyer
|-
|Shawn Blaszak
|Dan Meyer
|-
|Rick Futhark
|Dan Meyer
|-
|William McShane
|Dan Meyer
|-
|Jeff Cymbalski
|Dan Meyer
|-
|Joe Fallon
|Dan Meyer
|-
|Dan Locks
|Dan Meyer
|-
|Dustin Mitchell
|Dan Meyer
|-
|Christopher Lee Fanning
|Dan Meyer
|-
|Adam Davis
|Dan Meyer
|-
|Brian Chojnowski
|Dan Meyer
|-
|Sacha DeAngeli
|Dan Meyer
|-
|Steve Finkelman
|Dan Meyer
|-
|Keith Hoffmann
|Dan Meyer
|-
|Steve Farkas
|Dan Meyer
|-
|Gary Friedlander
|Dan Meyer
|-
|Jay Hopkins
|Dan Meyer
|-
|Mike Warot
|Dan Meyer
|-
|Rosanna Lloyd
|Dan Meyer
|-
|Colin Parsons
|Dan Meyer
|-
|Tucker Tomlinson
|Dan Meyer
|-
|Ryan Pierce
|Dan Meyer
|-
|Jessica Cobb
|Dan Meyer
|-
|Charlie Stauffer
|Dan Meyer
|-
|William Ching
|Dan Meyer
|-
|Michael Skilton
|Dan Meyer
|-
|Brian Sheppard
|Dan Meyer
|-
|Kevin Caughlin
|Dan Meyer
|-
|Justin Bozarth
|Dan Meyer
|-
|Justin Miles
|Dan Meyer
|-
|[[User:scyg|Simon Cygielski]]
|fitterdave
|-
|David Fell
|Tucker Tomlinson
|-
|Dave Schact
|Mike Warot
|-
|[[User:Amishhammer|Tom Judge]]
|Dave Schact
|-
|[[User:Negativek|Everett Wilson]]
|Tom Judge
|-
|-
|[[User:kuroishi|David Koppel]]
|Tom Judge
|-
|Thomas Wright
|Tom Judge
|-
|Anna Yu
|Tom Judge
|-
|Eric Beauchamp
|Tom Judge
|-
|}
{{Template:Training|links= [http://en.wikipedia.org/wiki/Flux-cored_arc_welding Flux-cored arc welding]
[http://en.wikipedia.org/wiki/Gas_metal_arc_welding Gas metal arc welding]
 [http://youtu.be/kI7GOVrB33c Flux Cored Welding Basics]
 [http://www.weldingtipsandtricks.com/lincoln-mig-welder.html Welding Tips and Tricks for Lincoln Mig and Flux Core Welders]
 [http://www.weldingtipsandtricks.com/mig-welding-tips-articles.html 20 Best Mig Tips]
 [http://youtu.be/DEDHR-Nst6E MIG Welding Basics for Farm and Automotive Repairs]
 [http://www.lincolnelectric.com/en-us/equipment/retail-products/pages/product=k2513-1.aspx WELD-PAK® 125HD 120/1/60 Information]
 [http://www.lincolnelectric.com/assets/servicenavigator-public/lincoln3/imt891.pdf WELD-PAK® 125HD Manual]
 [http://www.lincolnelectric.com/en-us/education-center/welding-safety/Pages/welding-safety.aspx Arc Welding Safety]
 [http://www.weldingtipsandtricks.com/welding-safety.html Welding Safety Tips AKA how not to kill your ass!]
 [http://youtu.be/nqVxqp9sqio Intro Portable POWER MIG® Family]
 [http://youtu.be/Zsbd2tHib5g POWER MIG® Quick Start, Pt 1]
 [http://youtu.be/QI-G_0kC0ZY POWER MIG® Quick Start, Pt 2]
}}

== Suggested Personal Equipment and Supplies ==
{| class="wikitable" border="1"
! Item
! Description
! Supplier
! Cost
|-
|KH643
|Lincoln Electric Premium Leather Welding Gloves
|Home Depot
|$14.47
|-
|KH643
|Alternative to above, MIG Welding Glove Grain Pigskin, 4" Gauntlet Cuff, Gold
|McMaster
|$12.69
|-
|KH602
|Lincoln Electric 5-1/4 in. x 4-1/2 in. Fixed 10 Shade Welding Helmet
|Home Depot
|$32.97
|-
|K2800-1
|Alternative to above, Lincoln Electric 4-1/2 in. x 5-1/4 in. Welding Helmet with #10 Lens
|Home Depot
|$31.98
|-
|19056
|Nice affordable auto darkening helmet, Northern Industrial 3 13/16 x 1 3/4 in. Welding Helmet with variable shade #9-13
|http://www.northerntool.com
|$64.99
|-
|ABLF7800SG
|Really nice auto darkening helmet, Metal Man Blue Flame Industrial Auto-Darkening Welding Helmet with variable shade #9-13
|http://http://www.sears.com
|$141.07
|-
|KH530
|Lincoln Electric Straight-Head Chipping Hammer
|Home Depot
|$5.97
|-
|KH585
|Lincoln Electric Wooden Shoe Handle Carbon Steel Brush
|Home Depot
|$2.47
|-
|5367T9
|Lightweight Cotton Welding Clothing Jacket, 30" Length
|McMaster
|$23.00
|-
|5340T61
|Alternative to above jacket for cooler welding, Leather Cape Sleeves, 13" Length
|McMaster
|$46.51
|-
|5340T41
|Goes with Cape Sleeves above, Cape-Sleeve Bib, 19" Length
|McMaster
|$13.81
|-
|5263T45
|If you are going to be doing a ton of welding, Heavy Duty Leather Welding Clothing Chaps
|McMaster
|$42.56
|-
|ED030584
|Lincoln Electric Innershield 0.035 in. NR211 Flux-Cored Welding Wire 1 lb.
|Home Depot
|$10.97
|-
|7678A674
|Alternative to above, MIG Welding Wire E71T-GS Flux Core Steel, .035" Dia, 2 lb Spool
|McMaster
|$16.67
|-
|KH726
|Lincoln Electric Flux-Cored Welding Nozzle
|Home Depot
|$3.97
|-
|KH712
|Lincoln Electric 7/200 in. Wire Feed Welder Contact Tip 035” (0.9 mm) Contact Tips (Qty. 3)
|Home Depot
|$8.97
|-
|78375A608
|Alternative to above, Tweco #11-35 Contact Tip, .035" Wire Size, packs of 10
|McMaster
|$6.00
|-
|6511K29
|Stock for practice, Low Carbon Steel Round Edge Rectangular Bar 1/16" Thick, 1-1/2" Wide, 6' Length
|McMaster
|$15.53
|-
|'''Upgrades for our welders'''
|Some of these items have been added to our welders
|
|
|-
||K2526-1
|To add gas shielding and MIG (GMAW) capability including welding aluminum: Lincoln Electric MIG Conversion Kit with 1/4 in. Regulator with Gauge
|Home Depot
|$121.00
|-
|K2532-1
|Magnum 100SG spool gun, air-cooled for welding aluminum
|Airgas Mid America
|$200
|-
|Various
|Argon (for aluminum)and Agrgon/CO2 blend (for steel) gasses, $170 for cylinder, $30-40 for gas
|Airgas Mid America
|$210
|-
|KH495
|Small canvas cover for welders
|Airgas Mid America
|$25
|-
|}

[[Category:Shop Equipment]]
[[Category:Fabrication]]
[[Category:Metalworking]]
[[Category:Certification Clarification Needed]]

Hypertherm Powermax 45 Plasma Cutter

2014-10-03T01:22:37Z

Scyg: /* List of Currently Certified Users */

Talk:PC Hardware Vote 2014

2014-04-30T17:26:05Z

Scyg: /* two machines for arts? */

== Considerations ==

=== Video Cards ===

* Anything used for CAD will require a high-end video card. I don't know what to specify, but don't plan on using the on-board graphics.
** Hef and I both agree that proper discrete graphics are important. --[[User:Dbever|Dbever]] ([[User talk:Dbever|talk]])
** I disagree. Most built-in graphics cards these days can process billions of polygons per second -- way more than is needed for most 3D modelling. CAD rarely requires using massive texture maps, which is what most modern video cards are built for. 10 years ago you wanted discrete graphics cards for CAD. This is not needed today for anything anyone is likely to be working on at PS1. My little Macbook Pro's discrete graphics is fine for very highly tessellated models. There are only two things driving high-end video cards today: super hi-res, photo-realistic video games and GPGPU programming. We need neither for CAD. It is a waste of money. Spend the money on CPU and memory. [[User:Rob|Rob]]

=== Dirty Environment ===

* Washable keyboards - Especially in the shop
** What about keyboard covers, the ones that you find in a lab environment? --Noony
** Uninformed response (I've seen those plastic ones, I think) - these will likely be lost (and unpleasant to type on?)--[[User:Dbever|Dbever]] ([[User talk:Dbever|talk]]) 17:23, 30 March 2014 (CDT)
* Decent mouse!
* Monitor included in unit price?
** 19" minimum

=== CNC 3020 Computer ===

* Mach3 must use a 32 bit OS to communicate with a parallel port.
* Requires parallel port to use the current CNC controller.
** It might be possible to replace this with a USB CNC controller.
** Then it will work with Windows 8
*** The hardware usb to parrallel is in the area host budget --[[User:Hef|Hef]] ([[User talk:Hef|talk]]) 14:13, 30 March 2014 (CDT)
*** [http://www.machsupport.com/forum/index.php?PHPSESSID=d4kpf9i7o7tjv4evnln7nqkhs6&topic=19380.msg134015#msg134015 It is not possible to use a USB to parallel adapter to control a CNC with Mach3]. A PCI-E parallel port card should work. [[User:Rob|Rob]]
**** Disagree. The plan is NOT to buy a USB parallel port adapter, which I agree will not work, but rather to buy something like a SmoothStepper USB. --[[User:Rdpierce|Rdpierce]] ([[User talk:Rdpierce|talk]]) 07:55, 31 March 2014 (CDT)
* This probably could be a candidate for a recycled cast off, not a new, good machine.
** See Hef's points RE unified hardware --[[User:Dbever|Dbever]] ([[User talk:Dbever|talk]])
* It used to have a very nice shuttle/jog controller. We should consider purchasing one for a replacement.
** I was expecting the mach3 controller peripheral to be in the host area budget, is it? --[[User:Hef|Hef]] ([[User talk:Hef|talk]]) 14:13, 30 March 2014 (CDT)
* UPDATES:
** The CNC 3020 is gone, as is the parallel stepper controller. Need for a parallel port and a 32 bit requirement has vanished.
** Bart is bringing in a CNC machine to replace it. This will not need a computer connected, or need Mach3, as it has an integrated controller that uses a pendant.
** Bart brought the pendant back.
** A better computer that can run Bart's license of Aspire would be nice as the one there is old. This needs to be run past Bart. Said computer needs support for SD cards to get the gcode to the new CNC router.
** Elizabeth has more details, but it looks like we may get a ShapeOko 2 donated. This needs a computer. It uses a CAM package called Easel that requires a 64 bit OS. A single 64 bit computer that can run Easel and Aspire would be very nice for this area and could support design for the Bart CNC and design and running of the ShapeOko 2.
** The ShopBot needs a computer too but that was approved under a separate vote proposal.
** --[[User:Rdpierce|Rdpierce]] ([[User talk:Rdpierce|talk]]) 09:18, 18 April 2014 (CDT)

=== Software Licenses ===

* The laser has licenses for Corel (I thought PS:One purchased it) and Adobe Illustrator. Unsure how easy transfer of them to a new box would be.
* The vinyl cutter uses very old software w/ a dongle.
** What is the software called? --[[User:Hef|Hef]] ([[User talk:Hef|talk]]) 14:14, 30 March 2014 (CDT)
* The electronics shop PC has a member's spare copy of Solid Works, as well as a donated copy Eagle CAD.

== Hardware Configurations ==

=== Avadirect Vesa Mount ===

[http://www.avadirect.com/desktop-pc-configurator.asp?PRID=27062 AVA Direct]

* CHIEFTEC Bravo BL-01B (New Revision) Black Case w/ VESA Mount, ATX, No PSU, Steel
* ANTEC Basiq BP500U 500W Power Supply, 24-pin ATX12V EPS12V, 1x 6-pin PCIe
* GIGABYTE GA-H77-DS3H, LGA1155, Intel® H77, DDR3-1600 32GB /4, PCIe x16, SATA 3Gb/s RAID 5 /4, 6Gb/s /2, HDMI + DVI + VGA, USB 3.0 /4, HDA, * * GbLAN, mATX, Retail
* INTEL Core™ i5-3470S Quad-Core 2.9 - 3.6GHz TB, HD Graphics 2500, LGA1155, 6MB L3 Cache, DDR3-1600, 22nm, 65W, EM64T EIST VT-d VT-x XD, Retail
* CORSAIR 8GB (2 x 4GB) Vengeance™ LP PC3-12800 DDR3 1600MHz CL9 (9-9-9-24) 1.5V SDRAM DIMM, Non-ECC
* ZOTAC ZT-61008-10M, GeForce® GTX 650 1071MHz, 1GB GDDR5 5000MHz, PCIe x16, mini-HDMI + 2 x DVI, Retail
* SEAGATE 500GB Constellation™ ES, SATA 6 Gb/s, 7200 RPM, 64MB cache
* RAID No RAID, Independent HDD Drives
* LITE-ON iHAS124 Black 24x DVD±RW Dual-Layer Burner, SATA, OEM
* ASUS VE228H Black WideScreen LCD Monitor, 21.5" TFT Full HD LED, 1920x1080, 0.248mm, 250cd/m², 5ms, VGA/DVI/HDMI, VESA, w/ Speakers
* LOGITECH K310 Washable Keyboard, Black / White, USB, Retail
* LOGITECH M510 Black Wireless Mouse, 2.4GHz RF Wireless, USB, Retail
* TRIPP-LITE STRIKER Protect It! Surge Suppressor, 7 outlets, 6-ft cord
* MICROSOFT Windows 8.1 Pro 64-bit Edition, OEM w/ Media
* WARRANTY Silver Warranty Package (3 Year Limited Parts, 3 Year Labor Warranty)

Total: '''$1202.72'''

--loans

== two machines for arts? ==

Why does arts need two design machines, especially considering one of them is a very expensive mac? [[User:Dbever|Dbever]] ([[User talk:Dbever|talk]])
----
My question would be "Why the very expensive Mac? Can't whatever is being done on it be done on a less expensive but equally capable PC? [[User:Scyg|Scyg]]

File:Grizzly lathe.jpg

2014-03-13T11:49:53Z

Scyg:

DO NOT USE - WRONG FILE NAME/DESCRIPTION

User talk:Scyg

2014-03-13T11:49:00Z

Scyg: Blanked the page

User talk:Scyg

2014-03-13T11:48:24Z

Scyg: Created page with "Do not use - wrong file name/description"

Do not use - wrong file name/description

File:Delta 12 drill press.jpg

2014-03-13T11:43:07Z

Scyg: Scyg uploaded a new version of "File:Delta 12 drill press.jpg"

Delta 12" drill press

File:Jointer.jpg

2014-03-13T11:40:21Z

Scyg: Scyg uploaded a new version of "File:Jointer.jpg"

Sheet Metal Brake (12in)

2014-03-13T11:37:11Z

Scyg: added photo

[[Category:Shop Equipment]]
[[Category:Fabrication]]
[[Category:Metalworking]]

{{Template:EquipmentPage|owner=PS:One|model=Sheet Metal Brake: 12"|serial=1|arrived=March 2012 |doesitwork=no|contact=Greg "Nerobro" Teiber|where=Machine Shop |certification= no |hackable=no|value=$50.00|image=SheetMetalBrake.jpg}} 
== List of Currently Certified Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
|-
|Greg "Nerobro" Teiber
|I made the stinking thing.
|-
|Steve Finkelman
|Nerobro: He helped make the stinking thing.
|-
|Dan "Loclhst" Delaney
|Greg Teiber
|-
|Eric "Toba" Stein
|Dan Delaney
|}
{{Template:Training|links= [http://http://homepage.ntlworld.com/jeff.burrill/ABC_of_bending/Problems%20in%20Sheetmetal%20Bending.htm Bending Problems] [http://www.sheetmetalguy.com/bend-allowance.htm Bend Allowance] [http://www.brighthub.com/engineering/mechanical/articles/38675.aspx The Art of Sheet Metal Design]}}

== Suggested Personal Tooling ==
{| class="wikitable" border="1"
! Item
! Description
! Supplier
! Cost
|-
|Mark 1 manipulator
|Hands
|Mom, Dad, and stardust
|$Priceless
|}

File:SheetMetalBrake.jpg

2014-03-13T11:36:26Z

Scyg:

Ryobi 6" grinder

2014-03-13T11:34:20Z

Scyg:

[[Category:Metalworking]]
[[Category:Shop Equipment]]

{{Template:EquipmentPage
|owner = PS:One
|certification = yes
|hackable = no
|model = MODEL NUMBER
|serial = SERIAL NUMBER
|arrived = DATE
|doesitwork = yes
|contact = CONTACT PERSON
|where = hot metals area
|value = DOLLARS
|image = Ryobi grinder.jpg
}}

'''This tool requires certification for use.'''
== List of Currently Certified Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
|-
|Name of member
|Who qualified them
|
}

Lincoln Electric 125HD WeldPak

2014-03-13T11:31:20Z

Scyg: added photo

[[Category:Shop Equipment]]
[[Category:Fabrication]]
[[Category:Metalworking]]
[[Category:Certification Clarification Needed]]
{{Template:EquipmentPage
|owner=PS:One
|model=Lincoln Electric 125HD WeldPak
|serial=M3090409459
|arrived=2009
|doesitwork=yes
|contact=Dan Meyer
|where=Machine Shop
|certification=yes
|hackable=no
|value=$400
|image=WeldPak125.jpg
}}
 
'''!!! CAUTION !!!''' Our welders are 20% duty cycle which means we can only be welding 2 minutes out of every 10 minutes at maximum settings or the welding unit may be ruined, if you weld for 2 minutes wait 8 minutes for the welder to cool. 
 
== Use ==
Flux core or gas shielded welding of steel. Welding of aluminum with the use of the spool gun.

== Notes ==
For use of the spool gun RTFM. aluminum requires use of argon as the shielding gas, usually attached to the Tig. 
The knurled drive roller is intended for flux core only and seems to grind some material off the wire. This will be a maintenance issue for the gun liner and I recommend we use the knurled drive only when necessary.

== Accessories ==
Additional wire drive wheels and the large spool adapter are inside the case. 

== List of Currently Certified Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
|-
|Jordan Bunker
|Self taught, Dan Meyer
|-
|Josh Kreuger
|Self Taught
|-
|Eric Michaud
|Self Taught
|-
|Todd Freeman
|Professional training
|-
|Tim Saylor
|Nat class
|-
|Nathan Witt
|Josh Kreuger
|-
|Brian Sutherland
|Tim Saylor
|-
|Patrick Callahan
|Tim Saylor
|-
|Geoffrey Topham
|Eric Michaud
|-
|Dan Meyer
|Prairie State College: A.A.S. Manufacturing Technology 1993
|-
|Jeremy Bloyd-Peshkin
|3 years on the job
|-
|Kathy Whisler
|Dan Meyer
|-
|Shawn Blaszak
|Dan Meyer
|-
|Rick Futhark
|Dan Meyer
|-
|William McShane
|Dan Meyer
|-
|Jeff Cymbalski
|Dan Meyer
|-
|Joe Fallon
|Dan Meyer
|-
|Dan Locks
|Dan Meyer
|-
|Dustin Mitchell
|Dan Meyer
|-
|Christopher Lee Fanning
|Dan Meyer
|-
|Adam Davis
|Dan Meyer
|-
|Brian Chojnowski
|Dan Meyer
|-
|Sacha DeAngeli
|Dan Meyer
|-
|Steve Finkelman
|Dan Meyer
|-
|Keith Hoffmann
|Dan Meyer
|-
|Steve Farkas
|Dan Meyer
|-
|Gary Friedlander
|Dan Meyer
|-
|Jay Hopkins
|Dan Meyer
|-
|Mike Warot
|Dan Meyer
|-
|Rosanna Lloyd
|Dan Meyer
|-
|Colin Parsons
|Dan Meyer
|-
|Tucker Tomlinson
|Dan Meyer
|-
|Ryan Pierce
|Dan Meyer
|-
|Jessica Cobb
|Dan Meyer
|-
|Charlie Stauffer
|Dan Meyer
|-
|William Ching
|Dan Meyer
|-
|Michael Skilton
|Dan Meyer
|-
|Brian Sheppard
|Dan Meyer
|-
|Kevin Caughlin
|Dan Meyer
|-
|Justin Bozarth
|Dan Meyer
|-
|Justin Miles
|Dan Meyer
|-
|David Fell
|Tucker Tomlinson
|-
|Dave Schact
|Mike Warot
|-

|}
{{Template:Training|links= [http://en.wikipedia.org/wiki/Flux-cored_arc_welding Flux-cored arc welding]
[http://en.wikipedia.org/wiki/Gas_metal_arc_welding Gas metal arc welding]
 [http://youtu.be/kI7GOVrB33c Flux Cored Welding Basics]
 [http://www.weldingtipsandtricks.com/lincoln-mig-welder.html Welding Tips and Tricks for Lincoln Mig and Flux Core Welders]
 [http://www.weldingtipsandtricks.com/mig-welding-tips-articles.html 20 Best Mig Tips]
 [http://youtu.be/DEDHR-Nst6E MIG Welding Basics for Farm and Automotive Repairs]
 [http://www.lincolnelectric.com/en-us/equipment/retail-products/pages/product=k2513-1.aspx WELD-PAK® 125HD 120/1/60 Information]
 [http://www.lincolnelectric.com/assets/servicenavigator-public/lincoln3/imt891.pdf WELD-PAK® 125HD Manual]
 [http://www.lincolnelectric.com/en-us/education-center/welding-safety/Pages/welding-safety.aspx Arc Welding Safety]
 [http://www.weldingtipsandtricks.com/welding-safety.html Welding Safety Tips AKA how not to kill your ass!]
 [http://youtu.be/nqVxqp9sqio Intro Portable POWER MIG® Family]
 [http://youtu.be/Zsbd2tHib5g POWER MIG® Quick Start, Pt 1]
 [http://youtu.be/QI-G_0kC0ZY POWER MIG® Quick Start, Pt 2]
}}

== Suggested Personal Equipment and Supplies ==
{| class="wikitable" border="1"
! Item
! Description
! Supplier
! Cost
|-
|KH643
|Lincoln Electric Premium Leather Welding Gloves
|Home Depot
|$14.47
|-
|KH643
|Alternative to above, MIG Welding Glove Grain Pigskin, 4" Gauntlet Cuff, Gold
|McMaster
|$12.69
|-
|KH602
|Lincoln Electric 5-1/4 in. x 4-1/2 in. Fixed 10 Shade Welding Helmet
|Home Depot
|$32.97
|-
|K2800-1
|Alternative to above, Lincoln Electric 4-1/2 in. x 5-1/4 in. Welding Helmet with #10 Lens
|Home Depot
|$31.98
|-
|19056
|Nice affordable auto darkening helmet, Northern Industrial 3 13/16 x 1 3/4 in. Welding Helmet with variable shade #9-13
|http://www.northerntool.com
|$64.99
|-
|ABLF7800SG
|Really nice auto darkening helmet, Metal Man Blue Flame Industrial Auto-Darkening Welding Helmet with variable shade #9-13
|http://http://www.sears.com
|$141.07
|-
|KH530
|Lincoln Electric Straight-Head Chipping Hammer
|Home Depot
|$5.97
|-
|KH585
|Lincoln Electric Wooden Shoe Handle Carbon Steel Brush
|Home Depot
|$2.47
|-
|5367T9
|Lightweight Cotton Welding Clothing Jacket, 30" Length
|McMaster
|$23.00
|-
|5340T61
|Alternative to above jacket for cooler welding, Leather Cape Sleeves, 13" Length
|McMaster
|$46.51
|-
|5340T41
|Goes with Cape Sleeves above, Cape-Sleeve Bib, 19" Length
|McMaster
|$13.81
|-
|5263T45
|If you are going to be doing a ton of welding, Heavy Duty Leather Welding Clothing Chaps
|McMaster
|$42.56
|-
|ED030584
|Lincoln Electric Innershield 0.035 in. NR211 Flux-Cored Welding Wire 1 lb.
|Home Depot
|$10.97
|-
|7678A674
|Alternative to above, MIG Welding Wire E71T-GS Flux Core Steel, .035" Dia, 2 lb Spool
|McMaster
|$16.67
|-
|KH726
|Lincoln Electric Flux-Cored Welding Nozzle
|Home Depot
|$3.97
|-
|KH712
|Lincoln Electric 7/200 in. Wire Feed Welder Contact Tip 035” (0.9 mm) Contact Tips (Qty. 3)
|Home Depot
|$8.97
|-
|78375A608
|Alternative to above, Tweco #11-35 Contact Tip, .035" Wire Size, packs of 10
|McMaster
|$6.00
|-
|6511K29
|Stock for practice, Low Carbon Steel Round Edge Rectangular Bar 1/16" Thick, 1-1/2" Wide, 6' Length
|McMaster
|$15.53
|-
|'''Upgrades for our welders'''
|Some of these items have been added to our welders
|
|
|-
||K2526-1
|To add gas shielding and MIG (GMAW) capability including welding aluminum: Lincoln Electric MIG Conversion Kit with 1/4 in. Regulator with Gauge
|Home Depot
|$121.00
|-
|K2532-1
|Magnum 100SG spool gun, air-cooled for welding aluminum
|Airgas Mid America
|$200
|-
|Various
|Argon (for aluminum)and Agrgon/CO2 blend (for steel) gasses, $170 for cylinder, $30-40 for gas
|Airgas Mid America
|$210
|-
|KH495
|Small canvas cover for welders
|Airgas Mid America
|$25
|-
|}

File:WeldPak125.jpg

2014-03-13T11:30:52Z

Scyg:

Lincoln Electric 100 WeldPak

2014-03-13T11:29:48Z

Scyg: added photo

[[Category:Shop Equipment]]
[[Category:Fabrication]]
[[Category:Metalworking]]
[[Category:Certification Clarification Needed]]

{{Template:EquipmentPage
|owner=Dan Meyer
|model=Lincoln Electric 100 WeldPak
|serial=n/a|arrived=2009
|doesitwork=yes
|contact=Dan Meyer
|where=Welding Lab
|certification=yes
|hackable=no
|value=$500
|image=WeldPak100.jpg
}}
'''!!! CAUTION !!!''' Our welders are 20% duty cycle which means we can only be welding 2 minutes out of every 10 minutes at maximum settings or the welding unit may be ruined, if you weld for 2 minutes wait 8 minutes for the welder to cool. 
 
== List of Currently Certified Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
|-
|Jordan Bunker
|Self taught, Dan Meyer
|-
|Josh Kreuger
|Self Taught
|-
|Eric Michaud
|Self Taught
|-
|Todd Freeman
|Professional training
|-
|Tim Saylor
|Nat class
|-
|Nathan Witt
|Josh Kreuger
|-
|Brian Sutherland
|Tim Saylor
|-
|Patrick Callahan
|Tim Saylor
|-
|Geoffrey Topham
|Eric Michaud
|-
|[[User:Meistertek|Dan Meyer]]
|Prairie State College: A.A.S. Manufacturing Technology 1993
|-
|Jeremy Bloyd-Peshkin
|3 years on the job
|-
|Kathy Whisler
|Dan Meyer
|-
|Shawn Blaszak
|Dan Meyer
|-
|Rick Futhark
|Dan Meyer
|-
|William McShane
|Dan Meyer
|-
|Jeff Cymbalski
|Dan Meyer
|-
|Joe Fallon
|Dan Meyer
|-
|Dan Locks
|Dan Meyer
|-
|Dustin Mitchell
|Dan Meyer
|-
|Christopher Lee Fanning
|Dan Meyer
|-
|Adam Davis
|Dan Meyer
|-
|Brian Chojnowski
|Dan Meyer
|-
|Sacha DeAngeli
|Dan Meyer
|-
|Steve Finkelman
|Dan Meyer
|-
|Keith Hoffmann
|Dan Meyer
|-
|Steve Farkas
|Dan Meyer
|-
|Gary Friedlander
|Dan Meyer
|-
|Jay Hopkins
|Dan Meyer
|-
|Mike Warot
|Dan Meyer
|-
|Rosanna Lloyd
|Dan Meyer
|-
|Colin Parsons
|Dan Meyer
|-
|Tucker Tomlinson
|Dan Meyer
|-
|Ryan Pierce
|Dan Meyer
|-
|Jessica Cobb
|Dan Meyer
|-
|Charlie Stauffer
|Dan Meyer
|-
|Michael Skilton
|Dan Meyer
|-
|William Ching
|Dan Meyer
|-
|Michael Skilton
|Dan Meyer
|-
|Brian Sheppard
|Dan Meyer
|-
|Kevin Caughlin
|Dan Meyer
|-
|Justin Bozarth
|Dan Meyer
|-
|Justin Miles
|Dan Meyer
|-
|Derek Bever
|Tucker Tomlinson
|-
|Shea Johns
|Derek Bever
|-
|Zachary Fietch
|Derek Bever
|-
|Dave Schact
|Mike Warot
|-
|Tom Forajter
|Dave Schact
|-
|Aaron Feigen
|Dave Schact
|-
|Michael Leinartas
|Dave Schact
|-
|Ray Doeksen
|Dave Schact
|-
|Eric Stein
|Dave Schact
|-
|Kris Huisinga
|Dave Schact
|-
|Elizabeth Koprucki
|Dave Schact
|-
|Darin Wike
|Adrianna McKinley
|-
|Tina Croniser
|Dave Schact
|-
|[[User:Scyg|Simon Cygielski]]
|Dave Schact
|}
{{Template:Training|links= [http://en.wikipedia.org/wiki/Flux-cored_arc_welding Flux-cored arc welding]
[http://en.wikipedia.org/wiki/Gas_metal_arc_welding Gas metal arc welding]
 [http://youtu.be/kI7GOVrB33c Flux Cored Welding Basics]
 [http://www.weldingtipsandtricks.com/lincoln-mig-welder.html Welding Tips and Tricks for Lincoln Mig and Flux Core Welders]
 [http://www.weldingtipsandtricks.com/mig-welding-tips-articles.html 20 Best Mig Tips]
 [http://youtu.be/DEDHR-Nst6E MIG Welding Basics for Farm and Automotive Repairs]
 [http://www.lincolnelectric.com/en-us/equipment/retail-products/pages/product=k2513-1.aspx WELD-PAK® 125HD 120/1/60 Information]
 [http://www.lincolnelectric.com/assets/servicenavigator-public/lincoln3/imt891.pdf WELD-PAK® 125HD Manual]
 [http://www.lincolnelectric.com/en-us/education-center/welding-safety/Pages/welding-safety.aspx Arc Welding Safety]
 [http://www.weldingtipsandtricks.com/welding-safety.html Welding Safety Tips AKA how not to kill your ass!]
 [http://youtu.be/nqVxqp9sqio Intro Portable POWER MIG® Family]
 [http://youtu.be/Zsbd2tHib5g POWER MIG® Quick Start, Pt 1]
 [http://youtu.be/QI-G_0kC0ZY POWER MIG® Quick Start, Pt 2]
}}

== Suggested Personal Equipment and Supplies ==
{| class="wikitable" border="1"
! Item
! Description
! Supplier
! Cost
|-
|KH643
|Lincoln Electric Premium Leather Welding Gloves
|Home Depot
|$14.47
|-
|KH643
|Alternative to above, MIG Welding Glove Grain Pigskin, 4" Gauntlet Cuff, Gold
|McMaster
|$12.69
|-
|19056
|Nice affordable auto darkening helmet, Northern Industrial 3 13/16 x 1 3/4 in. Welding Helmet with variable shade #9-13
|http://www.northerntool.com
|$64.99
|-
|KH530
|Lincoln Electric Straight-Head Chipping Hammer
|Home Depot
|$5.97
|-
|KH585
|Lincoln Electric Wooden Shoe Handle Carbon Steel Brush
|Home Depot
|$2.47
|-
|5367T9
|Lightweight Cotton Welding Clothing Jacket, 30" Length
|McMaster
|$23.00
|-
|5340T61
|Alternative to above jacket for cooler welding, Leather Cape Sleeves, 13" Length
|McMaster
|$46.51
|-
|5340T41
|Goes with Cape Sleeves above, Cape-Sleeve Bib, 19" Length
|McMaster
|$13.81
|-
|5263T45
|If you are going to be doing a ton of welding, Heavy Duty Leather Welding Clothing Chaps
|McMaster
|$42.56
|-
|ED030584
|Lincoln Electric Innershield 0.035 in. NR211 Flux-Cored Welding Wire 1 lb.
|Home Depot
|$10.97
|-
|7678A674
|Alternative to above, MIG Welding Wire E71T-GS Flux Core Steel, .035" Dia, 2 lb Spool
|McMaster
|$16.67
|-
|KH726
|Lincoln Electric Flux-Cored Welding Nozzle
|Home Depot
|$3.97
|-
|KH712
|Lincoln Electric 7/200 in. Wire Feed Welder Contact Tip 035” (0.9 mm) Contact Tips (Qty. 3)
|Home Depot
|$8.97
|-
|78375A608
|Alternative to above, Tweco #11-35 Contact Tip, .035" Wire Size, packs of 10
|McMaster
|$6.00
|-
|6511K29
|Stock for practice, Low Carbon Steel Round Edge Rectangular Bar 1/16" Thick, 1-1/2" Wide, 6' Length
|McMaster
|$15.53
|-
|'''Upgrades for our welders'''
|Some of these items have been added to our welders
|
|
|-
||K2526-1
|To add gas shielding and MIG (GMAW) capability including welding aluminum: Lincoln Electric MIG Conversion Kit with 1/4 in. Regulator with Gauge
|Home Depot
|$121.00
|-
|K2532-1
|Magnum 100SG spool gun, air-cooled for welding aluminum
|Airgas Mid America
|$200
|-
|Various
|Argon (for aluminum)and Agrgon/CO2 blend (for steel) gasses, $170 for cylinder, $30-40 for gas
|Airgas Mid America
|$210
|-
|KH495
|Small canvas cover for welders
|Airgas Mid America
|$25
|-
|}

File:WeldPak100.jpg

2014-03-13T11:28:47Z

Scyg:

Atlas Lathe

2014-03-13T11:23:48Z

Scyg: removed wrong photo

[[Category:Shop Equipment]]
[[Category:Fabrication]]
[[Category:Metalworking]]

{{Template:EquipmentPage|owner=Jeff McAlvay|model=Craftsman-Atlas 12" x 24"|arrived=August 2012 |doesitwork=yes|contact=Jeff McAlvay|where=Machine Shop |certification= yes |hackable=no|value=$600}} 
== List of Currently Certified Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
|-
|Dan Meyer
|Prairie State College: A.A.S. Manufacturing Technology 1993, 20 years on the job
|-
|Tim Saylor
|Dan Meyer
|-
|Chris Jansen
|Dan Meyer
|-
|Daniel LiVolsi
|Dan Meyer
|-
|Aaron Didier
|Dan Meyer
|-
|Nerobro
|Dan Meyer
|-
|Geoffrey Topham
|Dan Meyer
|-
|Dan Locks
|Dan Meyer
|-
|Steve Finkelman
|Dan Meyer
|-
|Zlatan Klebic
|Dan Meyer
|-
|Jordan Bunker
|In Training, Level 1
|-
|Christopher Fanning
|In Training, Level 1
|-
|Tony Johnson
|In Training, Level 1
|-
|Brock Anderson
|In Training, Level 1
|-
|Tom Fors
|In Training, Level 1
|-
|Shawn Blaszak
|In Training - Level 1
|-
|Jeremy Bloyd-Peshkin
|3 years on the job
|}
{{Template:Training|links= [http://techtv.mit.edu/videos/144-machine-shop-8 MIT Machine Shop - Lathe 1]
[http://techtv.mit.edu/videos/134-machine-shop-9 MIT Machine Shop - Lathe 2]
 [http://techtv.mit.edu/videos/172-machine-shop-10 MIT Machine Shop - Lathe 3]
 [http://cdn0.grizzly.com/manuals/g8688_m.pdf Lathe Manual]
 Machine Tool Technology by Victor Repp and Williard McCarthy 1984 ISBN 0026715708
 Machine Shop Operations and Setups by Lascoe, Nelson, Porter 1973 ISBN 9780826918420
 [http://www.mini-lathe.com/ mini-lathe.com]
 [http://www.youtube.com/watch?v=A99YLU36AEM Results of tightening our gibs]}}

File:GrizzlyMill.jpg

2014-03-13T11:20:39Z

Scyg:

DoAll Drill Press

2014-03-13T11:18:45Z

Scyg: added clearer photo

[[Category:Shop Equipment]]
[[Category:Metalworking]]
{{Template:EquipmentPage
| owner = Dillon Gray
| model = 58-51
| serial = 58-333
| arrived = 2012
| doesitwork = yes
| contact = Adrianna McKinley
| where = Machine Shop
| certification = yes
| hackable = no
| value = $800
| image = doAll.jpg
}}
----

== List of Currently Certified Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
|-
|Dillon Gray
|Dillon Gray
|-
|Eric Stein
|Steven Finkelman
|-
|Ryan Pierce
|Mike Warot
|-
|Larry Thorpe
|Mike Warot
|-
|Tucker Tomlinson
|Steve Finkelman
|-
|Charlie Stauffer
|Tucker Tomlinson
|-
|Michael Skilton
|Tucker Tomlinson
|-
|Dee Newcum
|Tucker Tomlinson
|-
|David Fell
|Tucker Tomlinson
|-
|Everett Wilson
|Michael Skilton
|-
|Rhett Rozga
|Dillon Gray
|-
|Greg Teiber
|Steven Finkelman
|-
| Jason Shanfield
| Ed Bennett
|-}

==Problems==
Jay Hopkins reports as of 1/14/2013 that there is wobble in the spindle and it does not drill entirely vertically. Mike Warot and Ed Bennett verified it. It walked sideways.

File:DoAll.jpg

2014-03-13T11:18:12Z

Scyg:

Clausing Lathe

2014-03-13T11:17:12Z

Scyg: added photo

[[Category:Shop Equipment]]
[[Category:Fabrication]]
[[Category:Metalworking]]

{{Template:EquipmentPage
|owner=Anna Yu and Ed Bennett
|model=4900 Series
|serial=?
|arrived=3/10/13
|doesitwork=yes
|contact=Anna Yu and Ed Bennett
|where=Machine Shop
|certification=yes
|hackable=no
|value=yes
|image=clausingLathe.jpg
}} 

== Use ==
Cover the machine when not in use. Keep the cover off of the floor and allow coolant to evaporate before covering again.

A resonance sets in when the variable frequency drive is set to around 50-65%.

A red dot indicates a setting that can only be changed when the lathe is '''off'''.

== Certification ==
Contact Anna Yu for certification. Information is on the side of the lathe.

== List of Currently Certified Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
|-
|Anna Yu
|Owner
|-
|Ed Bennett
|Owner
|-
|Greg Teiber
|Anna Yu
|-
|Derek Bever
|Anna Yu
|-
|Everett Wilson
|Anna Yu
|-
|Ryan Pierce
|Anna Yu
|-
|Colin Parsons
|Anna Yu
|-
|Mike Warot
|Anna Yu
|-
|Tucker Tomlinson
|Anna Yu
|-
|Matthew Triano
|Anna Yu
|-
|Todd Allen
|Anna Yu
|-
|Allen LeSage
|Anna Yu
|-
|Wayne Openlander
|Ed Bennett
|-
|Jesse Seay
|Anna Yu
|-
|Kristopher Huisinga
|Anna Yu
|-
|Bart Dring
|Anna Yu
|-
|Dan Locks
|Anna Yu
|-
|Dillon Gray
|Anna Yu
|}

== Suggested Tooling ==

== Documentation and Training Materials ==
Part Names, and what they do: [[File:Clausing10inLathe4900SeriesOperatingInstructions.pdf]]

File:ClausingLathe.jpg

2014-03-13T11:15:22Z

Scyg:

Bridgeport Knee Mill

2014-03-13T11:13:54Z

Scyg: added clearer photo

[[Category:Photographs Needed]]
[[Category:Shop Equipment]]
[[Category:Metalworking]]

{{Template:EquipmentPage
|image = bridgeportMill2.jpg
|owner=PS:One
|model=Bridgeport Series I knee mill
|arrived=Dec 2013
|doesitwork=yes
|contact=Danger Committee, Area Host (Mike Warot)
|where=Machine Shop
|certification=yes
|hackable=no
|value=~$6000}}
----
==Description==
A recent model Knee Mill made by the Bridgeport company. This is the gold-standard small shop manual milling machine in the US. Most other mills of the same size are direct copies of the bridgeport design. This particular machine is a Series I, J-head with a mechanical variable speed drive. The machine has a power quill feed built into the head, in addition to the additional equipment listed below. This machine is capible of facing, surfacing, drilling and slotting in materials ranging from plastics to mild steel. Harder metals may be cut if special cutters and coolant are available. This machine is not equipped with CNC controls, consequently curved paths are limited to circular arcs cut on pieces that can be mounted on the 8" rotary table.

{{Template:Training|links= 
[https://www.youtube.com/watch?v=YbpESuNQL14 Video introduction part A] 
[https://www.youtube.com/watch?v=7oB7B_eJi6A Video introduction part B] 
[http://techtv.mit.edu/collections/ehs-videos/videos MIT shop videos] 
[http://www.amazon.com/Machine-Shop-Practice-Karl-Moltrecht/dp/0831111321/ref=sr_1_2?ie=UTF8&qid=1390441210&sr=8-2&keywords=machine+shop+practice Book: Machine Shop Practice, Volume 2] 
[http://www.amazon.com/Machinerys-Handbook-29th-Erik-Oberg/dp/083112900X/ref=sr_1_1?ie=UTF8&qid=1390441411&sr=8-1&keywords=machinery%27s+handbook Book: Machinery's Handbook] 
[https://wiki.pumpingstationone.org/File:Bridgeport_Manual_2407_001.pdf Service Manual]}}

'''This tool requires authorization for use.''' 
'''A Danger committee consisting of Mike Warot, Tucker Tomlinson, Ed Bennett and JP Debauge is currently working out details for certifications. DO NOT USE THIS MILL WITHOUT CONTACTING THE DANGER COMMITTEE'''

== List of Currently Certified Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
! Proctored By
|-
|Tucker Tomlinson
|Danger Committee
|
|-
|Mike Warot
|Danger Committee
|
|-
|Ed Bennett
|Danger Committee
|
|-
|John-Paul(JP) Debauge
|Danger Committee
|
|-
|Ryan Pierce
|JP Debauge
|Ed Bennett
|-
|Everett Wilson
|JP Debauge
|Ryan Pierce
|-
|Derek Bever
|JP Debauge
|Everett Wilson
|}
----
==Available Equipment==
Power feed (x axis) 
DRO (awaiting installation) 
Kurt 6" vise vise 
Hold down set 
collet set 
Palmgren 8" Rotary Table 
boring heads 
fly cutters 
assorted 2 flute end mills (dull) 
tapping heads 

== Suggested Personal Tooling ==
{| class="wikitable" border="1"
! Item
! Description
! Supplier
! Cost
|-
|Cutting bits
|A set of sharp cutters you don't have to share
|can be purchased from McMaster, Enco or Shars
|~$50 and up
|}

File:BridgeportMill2.jpg

2014-03-13T11:13:26Z

Scyg:

Atlas Lathe

2014-03-13T11:12:13Z

Scyg: added photo

[[Category:Shop Equipment]]
[[Category:Fabrication]]
[[Category:Metalworking]]

{{Template:EquipmentPage|owner=Jeff McAlvay|model=Craftsman-Atlas 12" x 24"|arrived=August 2012 |doesitwork=yes|contact=Jeff McAlvay|where=Machine Shop |certification= yes |hackable=no|value=$600|image=Grizzly lathe.jpg}} 
== List of Currently Certified Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
|-
|Dan Meyer
|Prairie State College: A.A.S. Manufacturing Technology 1993, 20 years on the job
|-
|Tim Saylor
|Dan Meyer
|-
|Chris Jansen
|Dan Meyer
|-
|Daniel LiVolsi
|Dan Meyer
|-
|Aaron Didier
|Dan Meyer
|-
|Nerobro
|Dan Meyer
|-
|Geoffrey Topham
|Dan Meyer
|-
|Dan Locks
|Dan Meyer
|-
|Steve Finkelman
|Dan Meyer
|-
|Zlatan Klebic
|Dan Meyer
|-
|Jordan Bunker
|In Training, Level 1
|-
|Christopher Fanning
|In Training, Level 1
|-
|Tony Johnson
|In Training, Level 1
|-
|Brock Anderson
|In Training, Level 1
|-
|Tom Fors
|In Training, Level 1
|-
|Shawn Blaszak
|In Training - Level 1
|-
|Jeremy Bloyd-Peshkin
|3 years on the job
|}
{{Template:Training|links= [http://techtv.mit.edu/videos/144-machine-shop-8 MIT Machine Shop - Lathe 1]
[http://techtv.mit.edu/videos/134-machine-shop-9 MIT Machine Shop - Lathe 2]
 [http://techtv.mit.edu/videos/172-machine-shop-10 MIT Machine Shop - Lathe 3]
 [http://cdn0.grizzly.com/manuals/g8688_m.pdf Lathe Manual]
 Machine Tool Technology by Victor Repp and Williard McCarthy 1984 ISBN 0026715708
 Machine Shop Operations and Setups by Lascoe, Nelson, Porter 1973 ISBN 9780826918420
 [http://www.mini-lathe.com/ mini-lathe.com]
 [http://www.youtube.com/watch?v=A99YLU36AEM Results of tightening our gibs]}}

File:Grizzly lathe.jpg

2014-03-13T11:04:58Z

Scyg:

Lincoln Electric 100 WeldPak

2014-03-10T02:40:53Z

Scyg: /* List of Currently Certified Users */ Added link to user page

[[Category:Shop Equipment]]
[[Category:Fabrication]]
[[Category:Metalworking]]
[[Category:Certification Clarification Needed]]

{{Template:EquipmentPage
|owner=Dan Meyer
|model=Lincoln Electric 100 WeldPak
|serial=n/a|arrived=2009
|doesitwork=yes
|contact=Dan Meyer
|where=Welding Lab
|certification=yes
|hackable=no
|value=$500
}}
'''!!! CAUTION !!!''' Our welders are 20% duty cycle which means we can only be welding 2 minutes out of every 10 minutes at maximum settings or the welding unit may be ruined, if you weld for 2 minutes wait 8 minutes for the welder to cool. 
 
== List of Currently Certified Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
|-
|Jordan Bunker
|Self taught, Dan Meyer
|-
|Josh Kreuger
|Self Taught
|-
|Eric Michaud
|Self Taught
|-
|Todd Freeman
|Professional training
|-
|Tim Saylor
|Nat class
|-
|Nathan Witt
|Josh Kreuger
|-
|Brian Sutherland
|Tim Saylor
|-
|Patrick Callahan
|Tim Saylor
|-
|Geoffrey Topham
|Eric Michaud
|-
|[[User:Meistertek|Dan Meyer]]
|Prairie State College: A.A.S. Manufacturing Technology 1993
|-
|Jeremy Bloyd-Peshkin
|3 years on the job
|-
|Kathy Whisler
|Dan Meyer
|-
|Shawn Blaszak
|Dan Meyer
|-
|Rick Futhark
|Dan Meyer
|-
|William McShane
|Dan Meyer
|-
|Jeff Cymbalski
|Dan Meyer
|-
|Joe Fallon
|Dan Meyer
|-
|Dan Locks
|Dan Meyer
|-
|Dustin Mitchell
|Dan Meyer
|-
|Christopher Lee Fanning
|Dan Meyer
|-
|Adam Davis
|Dan Meyer
|-
|Brian Chojnowski
|Dan Meyer
|-
|Sacha DeAngeli
|Dan Meyer
|-
|Steve Finkelman
|Dan Meyer
|-
|Keith Hoffmann
|Dan Meyer
|-
|Steve Farkas
|Dan Meyer
|-
|Gary Friedlander
|Dan Meyer
|-
|Jay Hopkins
|Dan Meyer
|-
|Mike Warot
|Dan Meyer
|-
|Rosanna Lloyd
|Dan Meyer
|-
|Colin Parsons
|Dan Meyer
|-
|Tucker Tomlinson
|Dan Meyer
|-
|Ryan Pierce
|Dan Meyer
|-
|Jessica Cobb
|Dan Meyer
|-
|Charlie Stauffer
|Dan Meyer
|-
|Michael Skilton
|Dan Meyer
|-
|William Ching
|Dan Meyer
|-
|Michael Skilton
|Dan Meyer
|-
|Brian Sheppard
|Dan Meyer
|-
|Kevin Caughlin
|Dan Meyer
|-
|Justin Bozarth
|Dan Meyer
|-
|Justin Miles
|Dan Meyer
|-
|Derek Bever
|Tucker Tomlinson
|-
|Shea Johns
|Derek Bever
|-
|Zachary Fietch
|Derek Bever
|-
|Dave Schact
|Mike Warot
|-
|Tom Forajter
|Dave Schact
|-
|Aaron Feigen
|Dave Schact
|-
|Michael Leinartas
|Dave Schact
|-
|Ray Doeksen
|Dave Schact
|-
|Eric Stein
|Dave Schact
|-
|Kris Huisinga
|Dave Schact
|-
|Elizabeth Koprucki
|Dave Schact
|-
|Darin Wike
|Adrianna McKinley
|-
|Tina Croniser
|Dave Schact
|-
|[[User:Scyg|Simon Cygielski]]
|Dave Schact
|}
{{Template:Training|links= [http://en.wikipedia.org/wiki/Flux-cored_arc_welding Flux-cored arc welding]
[http://en.wikipedia.org/wiki/Gas_metal_arc_welding Gas metal arc welding]
 [http://youtu.be/kI7GOVrB33c Flux Cored Welding Basics]
 [http://www.weldingtipsandtricks.com/lincoln-mig-welder.html Welding Tips and Tricks for Lincoln Mig and Flux Core Welders]
 [http://www.weldingtipsandtricks.com/mig-welding-tips-articles.html 20 Best Mig Tips]
 [http://youtu.be/DEDHR-Nst6E MIG Welding Basics for Farm and Automotive Repairs]
 [http://www.lincolnelectric.com/en-us/equipment/retail-products/pages/product=k2513-1.aspx WELD-PAK® 125HD 120/1/60 Information]
 [http://www.lincolnelectric.com/assets/servicenavigator-public/lincoln3/imt891.pdf WELD-PAK® 125HD Manual]
 [http://www.lincolnelectric.com/en-us/education-center/welding-safety/Pages/welding-safety.aspx Arc Welding Safety]
 [http://www.weldingtipsandtricks.com/welding-safety.html Welding Safety Tips AKA how not to kill your ass!]
 [http://youtu.be/nqVxqp9sqio Intro Portable POWER MIG® Family]
 [http://youtu.be/Zsbd2tHib5g POWER MIG® Quick Start, Pt 1]
 [http://youtu.be/QI-G_0kC0ZY POWER MIG® Quick Start, Pt 2]
}}

== Suggested Personal Equipment and Supplies ==
{| class="wikitable" border="1"
! Item
! Description
! Supplier
! Cost
|-
|KH643
|Lincoln Electric Premium Leather Welding Gloves
|Home Depot
|$14.47
|-
|KH643
|Alternative to above, MIG Welding Glove Grain Pigskin, 4" Gauntlet Cuff, Gold
|McMaster
|$12.69
|-
|19056
|Nice affordable auto darkening helmet, Northern Industrial 3 13/16 x 1 3/4 in. Welding Helmet with variable shade #9-13
|http://www.northerntool.com
|$64.99
|-
|KH530
|Lincoln Electric Straight-Head Chipping Hammer
|Home Depot
|$5.97
|-
|KH585
|Lincoln Electric Wooden Shoe Handle Carbon Steel Brush
|Home Depot
|$2.47
|-
|5367T9
|Lightweight Cotton Welding Clothing Jacket, 30" Length
|McMaster
|$23.00
|-
|5340T61
|Alternative to above jacket for cooler welding, Leather Cape Sleeves, 13" Length
|McMaster
|$46.51
|-
|5340T41
|Goes with Cape Sleeves above, Cape-Sleeve Bib, 19" Length
|McMaster
|$13.81
|-
|5263T45
|If you are going to be doing a ton of welding, Heavy Duty Leather Welding Clothing Chaps
|McMaster
|$42.56
|-
|ED030584
|Lincoln Electric Innershield 0.035 in. NR211 Flux-Cored Welding Wire 1 lb.
|Home Depot
|$10.97
|-
|7678A674
|Alternative to above, MIG Welding Wire E71T-GS Flux Core Steel, .035" Dia, 2 lb Spool
|McMaster
|$16.67
|-
|KH726
|Lincoln Electric Flux-Cored Welding Nozzle
|Home Depot
|$3.97
|-
|KH712
|Lincoln Electric 7/200 in. Wire Feed Welder Contact Tip 035” (0.9 mm) Contact Tips (Qty. 3)
|Home Depot
|$8.97
|-
|78375A608
|Alternative to above, Tweco #11-35 Contact Tip, .035" Wire Size, packs of 10
|McMaster
|$6.00
|-
|6511K29
|Stock for practice, Low Carbon Steel Round Edge Rectangular Bar 1/16" Thick, 1-1/2" Wide, 6' Length
|McMaster
|$15.53
|-
|'''Upgrades for our welders'''
|Some of these items have been added to our welders
|
|
|-
||K2526-1
|To add gas shielding and MIG (GMAW) capability including welding aluminum: Lincoln Electric MIG Conversion Kit with 1/4 in. Regulator with Gauge
|Home Depot
|$121.00
|-
|K2532-1
|Magnum 100SG spool gun, air-cooled for welding aluminum
|Airgas Mid America
|$200
|-
|Various
|Argon (for aluminum)and Agrgon/CO2 blend (for steel) gasses, $170 for cylinder, $30-40 for gas
|Airgas Mid America
|$210
|-
|KH495
|Small canvas cover for welders
|Airgas Mid America
|$25
|-
|}

User:Scyg

2014-03-10T02:38:26Z

Scyg: added links to personal sites

I'm an architect and designer, a photographer (check out my [http://cygielski.com portfolio site] and [http://cygielski.com/blog blog]) and former journalist and translator (from Polish).

I went to Lane Tech when the "Tech" part was very much hands on, and I worked as an assistant at the UIC Project Lab (i.e. Architecture/Industrial Design department fabrication shop), so I'm broadly familiar with wood, plastic and metal fabrication techniques, and machine maintenance.

I don't have as much time as I'd like. Like ever.

Wishlist

2014-03-07T12:42:58Z

Scyg: /* Shop Machines */ added vacuum bag/pump

Just as the title states this is the page for our wishlist of tools, toys, and devices we just need to have. ;)

For items in this list that people are willing to donate, look at the [[havelist]].

'''Note: items are not listed in order of priority'''

== Computer / Multimedia ==
Multiple Wireless routers - So we can serve A/B/G/N independently 
Multiple Video projectors - Minimum of 4 for various events and usage in the space. 
<ul><li>see projector central's [http://www.projectorcentral.com/CES09_video_pico_projector_reviews.htm review of pico projectors coming out this year at CES]. Lots of DLP devices, [http://www.projectorcentral.com/ces09_microvision_video.htm one laser device].</li></ul>
Speakers & Amplifier 
File/Video/Music server 
Misc. audio/video cables 
Security cameras 
Cray, equivalent or superior super computer 
<ul>
<li>Lots of excess cpu capacity, for development, testing</li>
<li>lots of excess IO--network, USB, bluetooth, whatever, for tool/reprap driving</li>
</ul>
Plotter size Printer 

== Embedded Electronics / Computing ==
Microchip PIC / Atmel AVR In-Circuit Debugger/Programmer
<ul><li>slifox: I have PIC and 8051 programmer/debuggers</li></ul>
FPGA development kit / evaluation module 
Buckets of Arduinos 
A constant supply of Capacitors/Resistors/Breadboards/Wires/Memristors* 
Servos 
Motors 
LEDS(Eleventy Billion of them!) 
Ferric Chloride bath + copper clad boards to go with them 

== Electronic ==
==== Soldering Equipment ====
Toaster oven (for reflow soldering) 
20X Stereo Microscope 
Sponges 

==== Supplies / Consumables ====
0.015", 0.032", and 0.050" rosin-core solder 
Solder wick 
Rosin flux pen 
==== Test Equipment ====
Analog Oscilloscope (>=150MHz) 
Spectrum Analyzer 

== Mechanical ==
Strikout text means we have enough of a tool.

* <s>Bench vise</s>
* Manual screwdrivers (fixed and variable head) so we can toss worn tools out!
* Standard sized pliers (not channel or needle)
* Various sizes and shapes of vice grips
* Sliding T-square
* drywall square (or a really big square)
* set of bench sized sharpening stones.

=== Power tools ===
* <s>Power drill</s>s & cordless drills
* Air-powered nail guns (16 & 18 ga) / pinner / stapler
* Handheld jigsaw
* Heat gun

=== Hand tools ===
Woodworking:
* Coping Saw
* tri-square
* marking gauge
* Beveled edge wood chisels
* Lathe chisels and gouges
* chisel/plane iron honing guide
* various oilstones/light oil for sharpening

Metalworking:
* file card ( — there's one in the green shopping basket by the small drillpress — not a great place but I'm still sorting stuff [[User:Jason|Jason]] ([[User talk:Jason|talk]]) 13:30, 3 March 2014 (CST)
* needle files.
* Tap & Die (threading holes and bolts) ( — check cold metal — I believe they have an extensive set [[User:Jason|Jason]] ([[User talk:Jason|talk]]) 13:30, 3 March 2014 (CST)
* Medium anvil
* large ball-peen hammer ( — check hot metal under the forge [[User:Jason|Jason]] ([[User talk:Jason|talk]]) 13:30, 3 March 2014 (CST))

=== Shop Machines ===
* Hoses for air compressor
* <s>Rotary tool</s> (e.g. dremel); <s>flexible extension</s>, router attachments
* ShopBot Large format CNC machine
* <s>Welder, Tig</s>
* wood Lathe
* <s>Screen printing equipment</s>
* Vaccuform
* Laminating Machine
* '''Drill doctor, or other bit sharpening system.'''
* Wood lathe
* Some featherboards for the router table
* [http://www.woodcraft.com/Product/2000904/10026/Cool-Blocks-Bandsaw-Blade-Guide-Block-Size-12-x-12.aspx Cool blocks guide blocks for Rockwell bandsaw]
* Vacuum bag/pump for wood/composite lamination (e.g. http://www.veneersupplies.com/categories/Vacuum__Press__Items/Vacuum__Bags__%26__More/)

=== Supplies ===
These are consumables, for the most part. We will always need more. Edge tools must be sharpened occasionally.
* <s>Cheap drill bits (several)</s>
* <s>Nice drill bits (high speed steel, cobalt, carbides)</s> We need a sharpener for all our bits!
* Carbide Blades (for table saw) - this is an ongoing need due inevitable misuse - they need to be replaced or sharpened at least every month (it would be cost-effective to rotate some general purpose Forrests since the manufacturer sharpens for free and you can get it done several times before the blade is cheesed)
* <s>Router Bits</s>
* Specialty router bits
* Rotary tool bits (cut-off wheels; diamond grinding bit; sidecutter bit)
* Wood Screws (variety)
* Machine Screws (variety)
* Screwdriver Heads (star, square, hex, philips, and flathead of all sizes)
* Shitloads of all kinds of tape
* Brick of shop pencils laser engraved with "I breaka you face if you steal from PS1" and "stolen from PS1: I SUCK"

== Furniture ==
=== Office ===
<s>Bookshelves</s> 
Conference Table / Room 
Label Maker tape refills

=== Lounge ===
Smart Table 
Ottoman 

=== Shop ===
<s>Tool chest (several)</s> 
<s>Work bench (several)</s> 
<s>Lockers</s> 
=== Media / Arts ===
Drafting Table 
Drawing Horses (easily constructable) 
Photo Backdrops / Green Screen (with lights) 
Graffiti Wall 

== Kitchen ==
=== Fixtures ===
Butcher Board

=== Appliances ===
Homebrewed Vending Machine 
Vacuum Sealer (for Vending Machine Goodies) 

=== Hardware ===
French press 
Cups, plates, utensils, etc 
Cooking pot 
Wok 
Colander / Strainer 
Knives 
Whetstone 
Broom, Dustpan, Mop, Bucket 
Trashcans x5 (food waste, cardboard, plastic, glass, metal) 
Glasses 
Plates+Cutlery 
Measuring tools (Cups, spoons and scale?) 

=== Supplies / Consumables ===
* Simple Green cleaner (for floors and surfaces) 
* Large black thick garbage blacks
* Thinner black garbage bags
* White kitchen liners
* Blue recycling bags
* [http://www.zepcommercial.com/product/Industrial-Purple-Cleaner-Degreaser-Concentrate Zep Purple Industrial Degreaser] (shop floors, tools, Epilog vector cutting table (!!!!)(

== Arts / Crafts ==
Sticker Paper for Printers 
Canvas Making Supplies 
RepRap Stencil Cutter? 
Shrink Wrap Sealer 
Matting Supplies 
Wood Burners 
Shinky Dink Paper 

== Bathroom(s) ==

* First aid kit (isn't necessarily a "bathroom" thing)
* Hand soap (several types)
* Toilet paper (of course)

User:Scyg

2014-02-25T03:44:50Z

Scyg: created page

I'm an architect and designer, a photographer and former journalist and translator (from Polish).

I went to Lane Tech when the "Tech" part was very much hands on, and I worked as an assistant at the UIC Project Lab (i.e. Architecture/Industrial Design department fabrication shop), so I'm broadly familiar with wood, plastic and metal fabrication techniques, and machine maintenance.

I don't have as much time as I'd like. Like ever.

Member Manual

2014-02-24T12:41:51Z

Scyg: /* Board of Directors */

Last Edited: {{REVISIONMONTH}}/{{REVISIONDAY}}/{{REVISIONYEAR}}

== Welcome ==
Welcome to the Pumping Station: One, Chicago's premiere hackerspace. We do woodworking, software, metalworking, art, crafts, electronics, chemistry, power wheel racing, TARDIS building, green technology, nanotechnology, tinkering, dismantling of robots, assembling of robots, music, biotechnology, CNC, and the many ways all those subjects (and more) intersect and collaborate.

== Quick List ==
* Read the [[Bylaws]]
* Sign the [[:File:Liability-waiver.pdf|waiver]]
* Join the [[Contact Points|mailing lists]]
* Come to open meetings on Tuesdays as often as you can
* Build something awesome
* Join a class and learn something new
* [[Wiki Editing| Edit the Wiki]]
* Ask Questions!

== Your Role (as a Member) ==
As a member of Pumping Station: One, you aren't just buying shared use of a workshop, you're joining a community of people who love learning and making things, and sharing their knowledge with others. That learning and sharing ethos is what makes a hackerspace great, so embrace it to the greatest extent that you can.

This hackerspace belongs to and is controlled by its members, so by joining up, '''It's your hackerspace'''. If you see something wrong or broken, fix it. (or if you don't know how, bring it to the attention of someone who does and offer to help; you'll learn something!) If you want something to work differently, make it happen (the board, area hosts, and other long time members can usually be of help here). You as a member are allowed to be at the space any time! Talk to a board member to get your keycode, fob, or key. We'll work out which one you get.

=== Meetings ===

Every Tuesday night we have an open house. You probably attended one of these before you became a member. Everyone is encouraged to come on Tuesday nights to see what other people are working on and share ideas. It's always full of activity and lots of fun.

Before the open house, we have a meeting of our Board of Directors. It's mostly about facility maintenance, paying bills, and whatever other issues we're dealing with at the moment. If you don't want to attend but want to stay in the loop, you can [[:Category:Board_Meetings | read the meeting minutes]].

=== Orientation Program ===

You're required to go to the PS1 Orientation class within 3 months of joining if you haven't already! Please see [[Orientation Program Policy]].

==== At your first meeting ====

The first time you attend a meeting, be sure to do a couple things:
* Sign a [http://dl.dropbox.com/u/8139855/liability-waiver.pdf waiver] - '''VERY IMPORTANT''' everyone who walks in the door must sign a waiver, including guests.
* Introduce yourself at the meeting.
* Get a tour - an official tour leader should be announced during the meeting.

=== Voting ===
Most decisions are made by a vote of the full members. Here's how voting works:
*Full members may propose votes.
*Only full members in good standing may vote.
*As a required step, the vote proposal is run past the board of directors for proper wording, etc. - this helps prevent people from disagreeing with your proposal because it's written poorly.
*The proposing member places the item before the membership (BOTH on mailing list and during a meeting) at least 7 days prior to a meeting.
*During this period, people may read and discuss the proposal, and offer their own counter-proposals.
*At the next scheduled meeting, the proposal and any counter proposals are voted on.

=== Board of Directors ===

Pumping Station: One is a direct democracy of its full members, but most of the heavy lifting is delegated to [[ The Board | the board of directors ]]. They pay the bills and coordinate things behind the scenes. If you have any questions, you can talk to one of them during a meeting or email them at info@pumpingstationone.org.

== Facility Operations ==

The people primarily responsible for the various shops in the hackerspace are the [[Area Hosts]]. They are volunteers who maintain their areas and frequently certify people on their area's tools.

=== Power Tools ===
YOU NEED TO BE CERTIFIED BEFORE YOU CAN USE ANY POWERTOOLS! A list of certified members is listed by each power tool or on the item's [[Equipment]] page.

If you break a tool, the WORST thing you can do is to make it look like it's not broken and leave before anyone notices. Someone could literally be killed. What you should do, in order of preference, is:
* fix it, if you are capable
* put a "broken" sign on it if you can't fix it,
* tell the mailing list what is broken about the tool and figure out how to fix it.
We understand that accidents happen, and you will not be called out or derided for a simple accident. You may have to be re-certified on the tool before you can use it again.

=== Workshops/Classes ===

Most workshops and classes are done on a per-interest basis. Some of them are more regular than others, like Circuit Hacking Wednesdays.

:''read more: [[Main Page#Classes|Classes]]''

==== Interested in Learning? ====

Feel free to come by any of the advertised events on the calendar. Some workshops require you to be a member or to pay a parts fee. Read the fine print. If there's some class you'd like taught please ask around the membership to see if there are others interested and if anyone can teach the class or if we need to call in a professional.

==== Interested in Teaching? ====
# Pick a topic
# Gauge interest from the membership
# Pick a date
# Talk to a Board member to get your event put on the calendar or email info @ pumpingstationone.org for help

[[Category: Membership]] [[Category: New Members]]