PS:1 Wiki Dev - User contributions [en]

Vote to Buy a Floor Model Edge Sander

2020-02-21T23:10:32Z

Zacksasnow:

== Sponsors ==

* [[User:Zacksasnow |Zack Sasnow]]
* Gary Newhouse
* Eric Beauchamp

== History ==

* Mailing List Announcement: *DATE*
* Officially Proposed: TBD
* To be Voted on: TBD

== Background ==
Previously the woodshop has had hobbyist-level small sanding equipment; those belt sanders have frequently been destroyed quickly and are not robust enough to take the wide variety of materials and the varying level of care taken with the tools. Additionally, smaller sander models are not equipped with adequate dust collection and even with the new dust collector system, a substantial amount of dust is still created in the space by these sanders without large dust ports.

In order to accommodate an increasing membership (with the woodshop being the most highly used area of the space), we are proposing purchasing a floor-standing edge sander to stand up to shop use. These sanders have a large 6" belt and are powered by a 220V supply, allowing for better resistance to members pushing too hard on the belt, or sanding large objects. Additionally these models are equipped with a well-built 4" dust port, allowing for hookup to the central dust collector system and substantially reducing airborne dust.

These models also have a 2 1/8" curved end for curve and detail work.

=== Tool ===

We are proposing the purchase of *THIS TOOL*. The cost for this tool is *COST*, plus *X* for shipping and *X* for extra belts.

== Language ==

Authorize the Board of Directors (or a designee on behalf of the Board of Directors) to spend up to $1800 on acquiring a new edge sander and associated belts.

This authorization shall expire at midnight on June 30, 2020.

== Vote Results ==

Quorum:

Present:

For:

Against:

Abstain:

== Receipts ==

[[Category:Votes]]
[[Category:2020 Votes]]

Vote to Buy a Floor Model Edge Sander

2020-02-21T23:09:47Z

Zacksasnow:

== Sponsors ==

* [[User:Zacksasnow |Zack Sasnow]]
* Gary Newhouse
* Eric Beauchamp

== History ==

* Mailing List Announcement: {{color|yellow| DATE}}
* Officially Proposed: TBD
* To be Voted on: TBD

== Background ==
Previously the woodshop has had hobbyist-level small sanding equipment; those belt sanders have frequently been destroyed quickly and are not robust enough to take the wide variety of materials and the varying level of care taken with the tools. Additionally, smaller sander models are not equipped with adequate dust collection and even with the new dust collector system, a substantial amount of dust is still created in the space by these sanders without large dust ports.

In order to accommodate an increasing membership (with the woodshop being the most highly used area of the space), we are proposing purchasing a floor-standing edge sander to stand up to shop use. These sanders have a large 6" belt and are powered by a 220V supply, allowing for better resistance to members pushing too hard on the belt, or sanding large objects. Additionally these models are equipped with a well-built 4" dust port, allowing for hookup to the central dust collector system and substantially reducing airborne dust.

These models also have a 2 1/8" curved end for curve and detail work.

=== Tool ===

We are proposing the purchase of {{color|yellow| THIS TOOL}}.

== Language ==

Authorize the Board of Directors (or a designee on behalf of the Board of Directors) to spend up to $1800 on acquiring a new edge sander and associated belts.

This authorization shall expire at midnight on June 30, 2020.

== Vote Results ==

Quorum:

Present:

For:

Against:

Abstain:

== Receipts ==

[[Category:Votes]]
[[Category:2020 Votes]]

Vote to Buy a Floor Model Edge Sander

2020-02-21T23:08:52Z

Zacksasnow: Created page with "== Sponsors == * Zack Sasnow * Gary Newhouse * Eric Beauchamp == History == * Mailing List Announcement: {{highlight | DATE}} * Officially Proposed: TB..."

== Sponsors ==

* [[User:Zacksasnow |Zack Sasnow]]
* Gary Newhouse
* Eric Beauchamp

== History ==

* Mailing List Announcement: {{highlight | DATE}}
* Officially Proposed: TBD
* To be Voted on: TBD

== Background ==
Previously the woodshop has had hobbyist-level small sanding equipment; those belt sanders have frequently been destroyed quickly and are not robust enough to take the wide variety of materials and the varying level of care taken with the tools. Additionally, smaller sander models are not equipped with adequate dust collection and even with the new dust collector system, a substantial amount of dust is still created in the space by these sanders without large dust ports.

In order to accommodate an increasing membership (with the woodshop being the most highly used area of the space), we are proposing purchasing a floor-standing edge sander to stand up to shop use. These sanders have a large 6" belt and are powered by a 220V supply, allowing for better resistance to members pushing too hard on the belt, or sanding large objects. Additionally these models are equipped with a well-built 4" dust port, allowing for hookup to the central dust collector system and substantially reducing airborne dust.

These models also have a 2 1/8" curved end for curve and detail work.

=== Tool ===

We are proposing the purchase of {{highlight | THIS TOOL}}.

== Language ==

Authorize the Board of Directors (or a designee on behalf of the Board of Directors) to spend up to $1800 on acquiring a new edge sander and associated belts.

This authorization shall expire at midnight on June 30, 2020.

== Vote Results ==

Quorum:

Present:

For:

Against:

Abstain:

== Receipts ==

[[Category:Votes]]
[[Category:2020 Votes]]

2020 Votes

2020-02-21T23:08:47Z

Zacksasnow:

== Preface ==

This page serves as part of a record of official votes by the members of Pumping Station: One.

== Proposed Votes ==
{|Class="wikitable sortable" border="1" style="td { border: 1px solid #000000}"
|-
! Date Proposed !! Date of Notice to Members !! Date of Vote !! Quorum !! Description !! Sponsor
|-
| 2020-xx-xx
| 2020-xx-xx
| 2020-xx-xx
| <quorum>
| [[ ]]
|
|}

== Votes Being Drafted ==

{|Class="wikitable sortable" border="1" style="td { border: 1px solid #000000}"
|-
! Description !! Sponsor
|-
| [[ Surveillance Camera Policy Vote ]]
|Ryan Pierce

|-
|[[2019 Anti-Theft Budget Vote ]]
|Ryan Pierce

|-
|[[Vote to Buy a Floor Model Edge Sander]]
|Zack Sasnow
|}

== Past Votes ==

{|Class="wikitable sortable" border="1" style="td { border: 1px solid #000000}"
|-
! Reference !! Vote Date !! Description !! Sponsor !! Yea !! Nay !! Present !! Quorum Needed !! Passed
|-
|
|-
|}

[[Category:Votes|See all votes here]]
[[Category:Votes]]

User:Zacksasnow

2020-02-21T23:07:09Z

Zacksasnow: Created page with "== Sponsors == * Zack Sasnow * Gary Newhouse * Eric Beauchamp == History == * Mailing List Announcement: {{highlight | DATE}} * Officially Proposed: TB..."

Member Storage Registry

2019-12-16T03:13:26Z

Zacksasnow: /* General Work Area Shelves */

Full Members are allowed storage space, and may claim an unoccupied, unclaimed member storage locker or member storage shelf. A locker or shelf could be empty but still be claimed/occupied. Label your shelf or locker adequately.

If you find something on this page that seems inaccurate, Please contact the affected member or the General Area Host. Please do not edit other members' entries.

'''You should use the same name here that you have listed on [https://membership.pumpingstationone.org the members site] so that we can verify your membership status. This will help you avoid your storage space getting ticketed and you having to do something about it later.'''

== Catwalk Shelf Registry ==

The catwalk is where the majority of our [[Systems]] infrastructure is located. Additionally, member shelves are on the catwalk.

'''Please do not store items on the catwalk, except on member shelves. Loose items will be ticketed'''

On the catwalk, numbering starts with the upper left shelf and goes down, then across. The top row is ignored because the opening is too obstructed to be used.

{|Class="wikitable sortable" border="1" style="td { border: 1px solid #000000}"
|-
! Shelf No. !! Member Name
|-
| C1 || Ron Olson
|-
| C2 || Jennie P.
|-
| C3 || Mark
|-
| C4 || [[User:Wessing|Erik Wessing]]
|-
| C5 || Sam Paris
|-
| C6 || McKenzie Reed
|-
| C7 || Will McShane
|-
| C8 || Glenn Powers
|-
| C9 || Lyn Cole
|-
| C10 || Aushra Abouzeid
|-
| C11 || Ryan Pierce
|-
| C12 || Hilary Lee
|-
| C13 || Bo Driscoll (Michael Driscoll)
|-
| C14 || Jeff Kantarek
|-
| C15 || Ananda Stevens
|-
| C16 || McKenzie Reed (Temporary - 2 weeks max)
|-
| C17 || Alex Zhu
|-
| C18 || Joe Kardia
|-
| C19 || Brantley Harris
|-
| C20 || David Yao
|-
| C21 || Ed Bennett
|-
| C22 || Anna Yu
|-
| C23 || Rhonda Jackson (and "PAPER FOR MEMBERS")
|-
| C24 || [[User:t440music|Tommy TBones Cramer]]
|-
| C25 || Rob Riggs (Colorado Rob)
|-
| C26 || Sky Nova
|-
| C27 || Morgan Green
|-
| C28 || Dan Locks
|-
| C29 || [[User:vkonanur|Vaibhav Konanur]]
|-
| C30 || Sean Blum
|-
| C31 || Jacob Dawson
|-
| C32 || [[User:Davidfell|David Fell]]
|-
| C33 || Elizabeth Koprucki
|-
| C34 || Mike Gucciard
|-
| C35 || Ray Doeksen
|-
| C36 || UNOCCUPIED
|-
| C37 || Abel Greenwald
|-
| C38 || Peter Lyngso
|-
| C39 || Patrick Callahan
|-
| C40 || [[User:Hef|Hef]]
|-
| C41 || Tim Bielawa
|-
| C42 || Crazy Uncle Dave (Solomon)
|-
| C43 || Sevin Straus
|-
| C44 || [[User:Lorxus|Paul Rapoport]]
|-
| C45 || Eric Stein
|-
| C46 || Mike Thompson (NewFatMike)
|-
| C47 || Peter Antor
|-
| C48 || Michael Skilton
|-
| C49 || [[user:jcmertz|Joe Mertz]]
|-
| C50 || Steve Farkas
|-
| C51 || Ben Stagl
|-
| C52 || Gerald
|-
| C53 || Brian Barnt
|-
| C54 || Max Rashes
|-
| C55 || Andrew Camardella
|-
| C56 || Mohamed Dardiri
|-
| C57 || Daniel Baltudis
|-
| C58 || [[user:Carlfk|Carl Karsten]]
|-
| C59 || Brian Chojnowski
|-
| C60 || Bao Nguyen
|-
| C61 || Shae (Shawn Kurko)
|-
| C62 || Tony Green
|-
| C63 || Zlatan Klebic
|-
| C64 || [[User:justin|Justin T. Conroy]]
|-
| C65 || Alejandro Drexler
|-
| C66 || Eddie Muela
|}

=== Top Catwalk Shelf ===
These shelves are difficult to impossible to reach, but adventurous people store things there anyway. Here's their status, lettered left to right:
{|Class="wikitable sortable" border="1" style="td { border: 1px solid #000000}"
|-
! Column !! Member Name
|-
| A || (unlabeled)
|-
| B || Ian Monroe
|-
| C || [[User:Morrand|Andrew Morris]]
|-
| D || (unlabeled)
|-
| E || "Jeremy"
|-
| F || Tony Phelps and Tim Foley
|-
| G || Rochad
|-
| H || (unlabeled)
|-
| I || Randy C (empty)
|-
| J || (unlabeled)
|-
| K || (unlabeled)
|}

== General Work Area Shelves ==
In the general area, numbering starts with the upper left shelf and goes down, then across.

{|Class="wikitable sortable" border="1" style="td { border: 1px solid #000000}"
|-
! Shelf No. !! Member Name
|-
| G1 || General Area Host Storage
|-
| G2 || UNOCCUPIED
|-
| G3 || Peter McKnight
|-
| G4 || Ashley Borg
|-
| G5 || Elaine Heppner
|-
| G6 || Carlos Garcia
|-
| G7 || [[User: whosmollyk| Molly Adamski]]
|-
| G8 || Ben Starett
|-
| G9 || Chris Iacullo
|-
| G10 || [[User:Ekaj|Jacob Snyder]]
|-
| G11 || [[User: Lishibird| Alisha Ciardi]]
|-
| G12 || [[User:zsasnow| Zack Sasnow]]
|-
| G13 || [[User: Williamss| William Thompson]]
|-
| G14 || [[User: Lphk92 | Lucas Kushner]]
|-
| G15 || Josh Bullock
|}

== Locker Registry ==

The beige lockers between the general work area and the [[:Category:Cold_Metals|Cold Metals area]] were moved from the other side of the shop and stacked in a totally different order. They're more or less randomly numbered now, and some that were not part of the original scheme were added. Some are completely unlabeled.

If you move into one with a "Locker #xx" sticker on it, please note that in the table below.

{|Class="wikitable sortable" border="1" style="td { border: 1px solid #000000}"
|-
! Locker No. !! Member Name or (apparent contents)
|-
| L1 || Eric Beauchamp
|-
| L2 || Joseph W Juhnke
|-
| L3 || Charles Barker
|-
| L4 || UNOCCUPIED
|-
| L5 || UNOCCUPIED
|-
| L6 || UNOCCUPIED
|-
| L7 || Earl Wood
|-
| L8 || Daron Wooding
|-
| L9 || UNOCCUPIED
|-
| L10 || Zach Ferraro
|-
| L11 || Kushal Som
|-
| L12 || [[:Category:Metal Casting|Metal Casting]]
|-
| L13 || Drew Deitch
|-
| L14 || Ralph Brendler
|-
| L15 || Tool Cage Re-supply
|-
| L16 || [[user:mct|McTavish McArdle]]
|-
| L17 || Jonny Panic
|-
| L18 || Jeff Paules
|-
| L19 || UNOCCUPIED
|-
| L20 || Jim Brink
|-
| L21 || Wayne Openlander
|-
| L22 || Nathan Upchurch
|-
| T22 || Lavande Chou
|-
| L23 || Brian Desmond
|-
| L24 || Drew Reynolds
|-
| L25 || Dubi Kaufman
|-
| L26 || Derek Bever
|-
| L27 || [unoccupied]
|-
| L28 || [unoccupied]
|-
| L29 || Mohamed
|-
| L30 || Nem Simeunovic
|-
| L31 || Peter Thomsen
|-
| L32 || UNOCCUPIED
|-
| L33 || [unoccupied]
|}

[[Category:Registry]]

2019 Woodshop Dust Collection Vote

2019-01-23T18:02:15Z

Zacksasnow: /* History */

==Sponsors==
Zack Sasnow, Gary Newhouse

== History ==
* Announced: January 3, 2019
* Language Locked: January 17, 2019
* Vote: January 29, 2019

==Background==
In 2014, PS:1 purchased a ClearView cyclone dust collector (DC) for the Woodshop area. The vote and details of this can be found at: https://wiki.pumpingstationone.org/Wood_Shop_Dust_Collection.

Since 2014 PS:1's membership has increased substantially, and the Woodshop remains one of the most heavily used areas of PS:1. Some of the dustiest machinery in the shop (sanding equipment particularly) have not been connected to this system, and there is not adequate suction at farther machinery to collect dust effectively. As such, the current DC system has proven to be inadequate for current use.

A good reference for the dust collection theory discussed below can be found in Woodshop Dust Control by Sandor Nagyszalanczy.

==General Motivation==
Sawdust is a well-known respiratory irritant. A summary of health risks posed by sawdust can be found at https://en.wikipedia.org/wiki/Sawdust#Health_hazards. OSHA's permissible exposure limit (PEL) is 15 mg/m3 over 8 hours. In addition, general cleanliness around the Woodshop helps members have space to work on and store their projects, as well as reduce the extra cleaning time more diligent members have to spend to use machinery.

==Current Situation==
The dust meter in Hot Metals has frequently been read far above the OSHA PEL- for members who use Hot Metals and the Woodshop frequently, the current DC system is allowing an unhealthy amount of dust to remain suspended in the air. In addition any non-HEPA dust collector will not filter very fine particles that can still enter the air. Without proper air filtration fine dust will still be an issue in the shop.

In addition, many complaints have been brought up from members alleging other members are not cleaning tools after using, or sweeping the floor. Blast gates are often not opened or left open, hindering the efficacy of the DC to collect what dust it can collect. Given the ever-increasing membership of PS:1, it is likely that unintentional negligence will continue, and willing members have to spend extra time at the space cleaning sawdust up. Sawdust also often drifts into Hot Metals, becoming a potential fire hazard without extra cleaning.

Often when used the current DC is left on when not needed, left on overnight, or other power-consuming situations.

Lastly, sawdust obscures items on shelves, and reduces the usable space of areas without extra cleaning. Especially in hard-to-reach areas substantial layers of sawdust have settled and are re-suspended when bumped.

In addition, the current dust collector is very loud due to incomplete soundproofing in the closet and ductwork.

==Phases of Proposal==
For the reasons mentioned above, an upgrade to the dust collection system is being proposed. This is mainly comprised of purchasing a larger, more powerful cyclone, re-working the piping to reduce pressure losses an optimize airflow, and install an automated blast gate system to automatically turn on the dust collection system when tools are being used and to prevent substantial pressure losses from open blast gates. To mitigate excessive noise and fine dust concerns, materials to build a sound-absorbing closet for the DC and three air filtration units are being proposed. Appendix A comprises a CAD drawing of the proposed moves and piping. This will involve several phases.

===Moving DC Closet and Some Tools===
The current piping layout in the Woodshop results in a long reach of piping between the DC and the table saw, lathe, and sanding areas; thus adding the lathe and sanders to the system would significantly reduce the pressure in the system that is already inadequate. Most light commercial models that PS:1 can fit in the Woodshop cannot provide adequate pressure for the current layout if multiple tools are used at the same time. The new piping layout will reduce the pressure drop at the sanders by 4-5 inches of water, drastically improving dust pickup; Appendix A includes spreadsheets showing the pressure calculations for a hypothetical system where the DC is installed in its current location, and with the proposed layout.

The DC will be located where the plywood rack currently is, and the plywood rack, ShopBot desk, and computer shelves will need to be moved to the left. This will require a three-phase 220V 50A hookup to be installed in the new location.

In addition, to reduce congestion around the 20" bandsaw and drum sander, an additional 220V line will need to be installed where the bandsaw is located on the CAD drawing. This will also reduce wear on those tools' plugs since plugs will not need to be switched out to use the 220V lines.

===Construction of Sound-Resistant Cabinet===
Before installing the new DC a sound-resistant cabinet will need to be constructed, as the new dust collector proposed is 7-8 decibels louder than the current system. The cabinet will be constructed with double-thick drywall, with two layers of staggered studs insulated with rockwool soundproofing batting; this construction method has an estimated sound transmission class (STC) of 55, resulting in a substantial reduction of ambient noise. See https://en.wikipedia.org/wiki/Sound_transmission_class for more information. Appendix A includes a diagram of the proposed wall construction.

In order to prevent sound coupling and reflecting with the walls and ceiling, the cabinet will not be fastened to the wall and ceiling and will instead have its own back wall and roof, constructed in the same way as the other walls. Return air will be vented through louvered and baffled return grates located on the top of the side walls. The door, which will also be constructed in the same way, will have seals to prevent sound escaping through the door gap.

The cabinet, as well as the DC when installed, will be fastened to the concrete slab floor with concrete anchor bolts.

===Purchasing new DC, air filters, ductwork, and blast gates===
The cyclone being proposed for purchase is the Grizzly G0638.

http://www.grizzly.com/products/Grizzly-10-HP-3-Phase-Cyclone-Dust-Collector/G0638

This DC can provide ~4000 CFM and 16 inches of static pressure, which is more than PS:1 is likely to require. It should be noted that as systems become 'worn in' and dust is entrained in bends, this pressure capacity will decrease somewhat. An 'oversized' system is better to reduce the maintenance needs. This system also include rope-pulled internal brushes for easily cleaning filter pleats (as opposed to the current method of taking them outside and scraping them clean).

In addition, to remove fine dust, three air filter units are proposed, using this Grizzly model:

http://www.grizzly.com/products/Grizzly-Heavy-Duty-Double-Air-Filter-with-Remote-Control/G9956

The volume of the wood shop is 25' x 75' x 12' = 22,500 cubic feet. Note that for the purpose of air filters the height is 12' though the shop ceiling is closer to 16' - fine dust generated at floor level does not typically reach heights above 12'. To achieve the recommended minimum air exchange of 8 times per hour a flow of 3000 CFM is needed (22,500 cubic feet * 8 volumes/hour * 1 hour/60mins). As discussed earlier about sizing the DC, a factor of safety is needed since maintenance will likely not always occur on schedule, and that the wood shop is not completely isolated from Hot Metals or the loading dock. The filter model proposed has a maximum of 1400 CFM, but since these ratings are for clean air and filters, three units with a 'maximum' of 4200 CFM total will operate under normal conditions slightly above the 3000 CFM goal. Smaller units placed strategically around the shop will move air more effectively than a larger higher-throughpass system.

An inventory of the current ductwork at PS:1 was conducted, and it was determined that the list of ductwork provided in Appendix A is needed.

Ecogate provides an automated system called the 'GreenBox 12' that allows 12 tools to be hooked up to small 24V sensors that will trigger the DC system and blast gate when tools are used. The wires run along the ductwork and do not require any additional electrical work besides that needed at the DC. The system also comes with a netbook that allows the system to track power and tool usage. Ecogate claims their system can reduce power consumption of DC systems by up to 75% by selectively turning on the DC only when needed. Ecogate has agreed to give PS:1 a 10% discount, bringing the quote for the entire system to $8700. Appendix A includes an estimate from Ecogate.

===Installation of the system===
Should the vote pass, a more detailed work plan will be written to provide a order-of-operations for moving tools, constructing the cabinet, installing the electrical for the new system, installing the ductwork for the new system, wrapping the ducts with sound-absorbing fiberglass and vinyl, and other phases needed in the project. Volunteers will be solicited to help, and minimal disturbance to use of the space will be the goal. It is anticipated that there may need to be a small number of days where the Woodshop is either closed for use or restricted in some way to allow volunteers to safely install the ducting.

==Cost Estimate==
Grizzly DC: $4900 
Grizzly Air Filters: $500 x 3 = $1500 
Duct Work (from Oneida Air Systems): $2000 
Duct Soundproofing Wrapping: $1200 
Ecogate System: $8700 
Electrical Work: $1000 
Construction materials for sound-proof cabinet: $2000 
Total: $21,300 
Add 10% for project incidentals: $23,500

== Goals ==
We believe the best course of action is to allocate $23,500 to allow the purchase of a new DC cyclone, air filters, automated blast gate system, and necessary ductwork and incidentals for installation of the ductwork. Undertaking this will improve air quality at PS:1 and general cleanliness in the Hot Metals and Woodshop area.

==Vote Language==
*Authorize the board, or an individual deputized by the board, to spend $23,500 for a new dust collector cyclone, air filters, ductwork, blast gates, and related expenses.
**Authorization to spend these funds will expire 12 months after the vote approval. Money could be allocated in phases if necessary as the project will likely occur in distinct phases.
*Authorize the board, or an individual deputized by the board, to draft a basic 'task list' or work plan to lay out tasks for installing the system, and to solicit volunteers for each phase.
*Authorize the board, or an individual deputized by the board, along with the volunteer group, to tape off work areas as needed in order to perform necessary work safely.

== Voting ==

== Receipts ==

== Appendix A ==

All the files references above can be found at this Google Drive link:

https://drive.google.com/drive/folders/18Sm54CsFdrE5_XgESwcmJWEmdbKc_Gn5?usp=sharing

[[Category:Votes]]
[[Category:2019 Votes]]

2019 Woodshop Dust Collection Vote

2019-01-17T17:13:30Z

Zacksasnow:

==Sponsors==
Zack Sasnow, Gary Newhouse

== History ==
* Announced: January 3, 2019
* Language Locked: January 17, 2019
* Vote: TBD

==Background==
In 2014, PS:1 purchased a ClearView cyclone dust collector (DC) for the Woodshop area. The vote and details of this can be found at: https://wiki.pumpingstationone.org/Wood_Shop_Dust_Collection.

Since 2014 PS:1's membership has increased substantially, and the Woodshop remains one of the most heavily used areas of PS:1. Some of the dustiest machinery in the shop (sanding equipment particularly) have not been connected to this system, and there is not adequate suction at farther machinery to collect dust effectively. As such, the current DC system has proven to be inadequate for current use.

A good reference for the dust collection theory discussed below can be found in Woodshop Dust Control by Sandor Nagyszalanczy.

==General Motivation==
Sawdust is a well-known respiratory irritant. A summary of health risks posed by sawdust can be found at https://en.wikipedia.org/wiki/Sawdust#Health_hazards. OSHA's permissible exposure limit (PEL) is 15 mg/m3 over 8 hours. In addition, general cleanliness around the Woodshop helps members have space to work on and store their projects, as well as reduce the extra cleaning time more diligent members have to spend to use machinery.

==Current Situation==
The dust meter in Hot Metals has frequently been read far above the OSHA PEL- for members who use Hot Metals and the Woodshop frequently, the current DC system is allowing an unhealthy amount of dust to remain suspended in the air. In addition any non-HEPA dust collector will not filter very fine particles that can still enter the air. Without proper air filtration fine dust will still be an issue in the shop.

In addition, many complaints have been brought up from members alleging other members are not cleaning tools after using, or sweeping the floor. Blast gates are often not opened or left open, hindering the efficacy of the DC to collect what dust it can collect. Given the ever-increasing membership of PS:1, it is likely that unintentional negligence will continue, and willing members have to spend extra time at the space cleaning sawdust up. Sawdust also often drifts into Hot Metals, becoming a potential fire hazard without extra cleaning.

Often when used the current DC is left on when not needed, left on overnight, or other power-consuming situations.

Lastly, sawdust obscures items on shelves, and reduces the usable space of areas without extra cleaning. Especially in hard-to-reach areas substantial layers of sawdust have settled and are re-suspended when bumped.

In addition, the current dust collector is very loud due to incomplete soundproofing in the closet and ductwork.

==Phases of Proposal==
For the reasons mentioned above, an upgrade to the dust collection system is being proposed. This is mainly comprised of purchasing a larger, more powerful cyclone, re-working the piping to reduce pressure losses an optimize airflow, and install an automated blast gate system to automatically turn on the dust collection system when tools are being used and to prevent substantial pressure losses from open blast gates. To mitigate excessive noise and fine dust concerns, materials to build a sound-absorbing closet for the DC and three air filtration units are being proposed. Appendix A comprises a CAD drawing of the proposed moves and piping. This will involve several phases.

===Moving DC Closet and Some Tools===
The current piping layout in the Woodshop results in a long reach of piping between the DC and the table saw, lathe, and sanding areas; thus adding the lathe and sanders to the system would significantly reduce the pressure in the system that is already inadequate. Most light commercial models that PS:1 can fit in the Woodshop cannot provide adequate pressure for the current layout if multiple tools are used at the same time. The new piping layout will reduce the pressure drop at the sanders by 4-5 inches of water, drastically improving dust pickup; Appendix A includes spreadsheets showing the pressure calculations for a hypothetical system where the DC is installed in its current location, and with the proposed layout.

The DC will be located where the plywood rack currently is, and the plywood rack, ShopBot desk, and computer shelves will need to be moved to the left. This will require a three-phase 220V 50A hookup to be installed in the new location.

In addition, to reduce congestion around the 20" bandsaw and drum sander, an additional 220V line will need to be installed where the bandsaw is located on the CAD drawing. This will also reduce wear on those tools' plugs since plugs will not need to be switched out to use the 220V lines.

===Construction of Sound-Resistant Cabinet===
Before installing the new DC a sound-resistant cabinet will need to be constructed, as the new dust collector proposed is 7-8 decibels louder than the current system. The cabinet will be constructed with double-thick drywall, with two layers of staggered studs insulated with rockwool soundproofing batting; this construction method has an estimated sound transmission class (STC) of 55, resulting in a substantial reduction of ambient noise. See https://en.wikipedia.org/wiki/Sound_transmission_class for more information. Appendix A includes a diagram of the proposed wall construction.

In order to prevent sound coupling and reflecting with the walls and ceiling, the cabinet will not be fastened to the wall and ceiling and will instead have its own back wall and roof, constructed in the same way as the other walls. Return air will be vented through louvered and baffled return grates located on the top of the side walls. The door, which will also be constructed in the same way, will have seals to prevent sound escaping through the door gap.

The cabinet, as well as the DC when installed, will be fastened to the concrete slab floor with concrete anchor bolts.

===Purchasing new DC, air filters, ductwork, and blast gates===
The cyclone being proposed for purchase is the Grizzly G0638.

http://www.grizzly.com/products/Grizzly-10-HP-3-Phase-Cyclone-Dust-Collector/G0638

This DC can provide ~4000 CFM and 16 inches of static pressure, which is more than PS:1 is likely to require. It should be noted that as systems become 'worn in' and dust is entrained in bends, this pressure capacity will decrease somewhat. An 'oversized' system is better to reduce the maintenance needs. This system also include rope-pulled internal brushes for easily cleaning filter pleats (as opposed to the current method of taking them outside and scraping them clean).

In addition, to remove fine dust, three air filter units are proposed, using this Grizzly model:

http://www.grizzly.com/products/Grizzly-Heavy-Duty-Double-Air-Filter-with-Remote-Control/G9956

The volume of the wood shop is 25' x 75' x 12' = 22,500 cubic feet. Note that for the purpose of air filters the height is 12' though the shop ceiling is closer to 16' - fine dust generated at floor level does not typically reach heights above 12'. To achieve the recommended minimum air exchange of 8 times per hour a flow of 3000 CFM is needed (22,500 cubic feet * 8 volumes/hour * 1 hour/60mins). As discussed earlier about sizing the DC, a factor of safety is needed since maintenance will likely not always occur on schedule, and that the wood shop is not completely isolated from Hot Metals or the loading dock. The filter model proposed has a maximum of 1400 CFM, but since these ratings are for clean air and filters, three units with a 'maximum' of 4200 CFM total will operate under normal conditions slightly above the 3000 CFM goal. Smaller units placed strategically around the shop will move air more effectively than a larger higher-throughpass system.

An inventory of the current ductwork at PS:1 was conducted, and it was determined that the list of ductwork provided in Appendix A is needed.

Ecogate provides an automated system called the 'GreenBox 12' that allows 12 tools to be hooked up to small 24V sensors that will trigger the DC system and blast gate when tools are used. The wires run along the ductwork and do not require any additional electrical work besides that needed at the DC. The system also comes with a netbook that allows the system to track power and tool usage. Ecogate claims their system can reduce power consumption of DC systems by up to 75% by selectively turning on the DC only when needed. Ecogate has agreed to give PS:1 a 10% discount, bringing the quote for the entire system to $8700. Appendix A includes an estimate from Ecogate.

===Installation of the system===
Should the vote pass, a more detailed work plan will be written to provide a order-of-operations for moving tools, constructing the cabinet, installing the electrical for the new system, installing the ductwork for the new system, wrapping the ducts with sound-absorbing fiberglass and vinyl, and other phases needed in the project. Volunteers will be solicited to help, and minimal disturbance to use of the space will be the goal. It is anticipated that there may need to be a small number of days where the Woodshop is either closed for use or restricted in some way to allow volunteers to safely install the ducting.

==Cost Estimate==
Grizzly DC: $4900 
Grizzly Air Filters: $500 x 3 = $1500 
Duct Work (from Oneida Air Systems): $2000 
Duct Soundproofing Wrapping: $1200 
Ecogate System: $8700 
Electrical Work: $1000 
Construction materials for sound-proof cabinet: $2000 
Total: $21,300 
Add 10% for project incidentals: $23,500

== Goals ==
We believe the best course of action is to allocate $23,500 to allow the purchase of a new DC cyclone, air filters, automated blast gate system, and necessary ductwork and incidentals for installation of the ductwork. Undertaking this will improve air quality at PS:1 and general cleanliness in the Hot Metals and Woodshop area.

==Vote Language==
*Authorize the board, or an individual deputized by the board, to spend $23,500 for a new dust collector cyclone, air filters, ductwork, blast gates, and related expenses.
**Authorization to spend these funds will expire 12 months after the vote approval. Money could be allocated in phases if necessary as the project will likely occur in distinct phases.
*Authorize the board, or an individual deputized by the board, to draft a basic 'task list' or work plan to lay out tasks for installing the system, and to solicit volunteers for each phase.
*Authorize the board, or an individual deputized by the board, along with the volunteer group, to tape off work areas as needed in order to perform necessary work safely.

== Voting ==

== Receipts ==

== Appendix A ==

All the files references above can be found at this Google Drive link:

https://drive.google.com/drive/folders/18Sm54CsFdrE5_XgESwcmJWEmdbKc_Gn5?usp=sharing

[[Category:Votes]]
[[Category:2019 Votes]]

2019 Woodshop Dust Collection Vote

2019-01-17T17:10:27Z

Zacksasnow: /* Cost Estimate */

==Sponsors==
Zack Sasnow, Gary Newhouse

== History ==
* Open for discussion.
* Language Locked: TBD
* Vote: TBD

==Background==
In 2014, PS:1 purchased a ClearView cyclone dust collector (DC) for the Woodshop area. The vote and details of this can be found at: https://wiki.pumpingstationone.org/Wood_Shop_Dust_Collection.

Since 2014 PS:1's membership has increased substantially, and the Woodshop remains one of the most heavily used areas of PS:1. Some of the dustiest machinery in the shop (sanding equipment particularly) have not been connected to this system, and there is not adequate suction at farther machinery to collect dust effectively. As such, the current DC system has proven to be inadequate for current use.

A good reference for the dust collection theory discussed below can be found in Woodshop Dust Control by Sandor Nagyszalanczy.

==General Motivation==
Sawdust is a well-known respiratory irritant. A summary of health risks posed by sawdust can be found at https://en.wikipedia.org/wiki/Sawdust#Health_hazards. OSHA's permissible exposure limit (PEL) is 15 mg/m3 over 8 hours. In addition, general cleanliness around the Woodshop helps members have space to work on and store their projects, as well as reduce the extra cleaning time more diligent members have to spend to use machinery.

==Current Situation==
The dust meter in Hot Metals has frequently been read far above the OSHA PEL- for members who use Hot Metals and the Woodshop frequently, the current DC system is allowing an unhealthy amount of dust to remain suspended in the air. In addition any non-HEPA dust collector will not filter very fine particles that can still enter the air. Without proper air filtration fine dust will still be an issue in the shop.

In addition, many complaints have been brought up from members alleging other members are not cleaning tools after using, or sweeping the floor. Blast gates are often not opened or left open, hindering the efficacy of the DC to collect what dust it can collect. Given the ever-increasing membership of PS:1, it is likely that unintentional negligence will continue, and willing members have to spend extra time at the space cleaning sawdust up. Sawdust also often drifts into Hot Metals, becoming a potential fire hazard without extra cleaning.

Often when used the current DC is left on when not needed, left on overnight, or other power-consuming situations.

Lastly, sawdust obscures items on shelves, and reduces the usable space of areas without extra cleaning. Especially in hard-to-reach areas substantial layers of sawdust have settled and are re-suspended when bumped.

In addition, the current dust collector is very loud due to incomplete soundproofing in the closet and ductwork.

==Phases of Proposal==
For the reasons mentioned above, an upgrade to the dust collection system is being proposed. This is mainly comprised of purchasing a larger, more powerful cyclone, re-working the piping to reduce pressure losses an optimize airflow, and install an automated blast gate system to automatically turn on the dust collection system when tools are being used and to prevent substantial pressure losses from open blast gates. To mitigate excessive noise and fine dust concerns, materials to build a sound-absorbing closet for the DC and three air filtration units are being proposed. Appendix A comprises a CAD drawing of the proposed moves and piping. This will involve several phases.

===Moving DC Closet and Some Tools===
The current piping layout in the Woodshop results in a long reach of piping between the DC and the table saw, lathe, and sanding areas; thus adding the lathe and sanders to the system would significantly reduce the pressure in the system that is already inadequate. Most light commercial models that PS:1 can fit in the Woodshop cannot provide adequate pressure for the current layout if multiple tools are used at the same time. The new piping layout will reduce the pressure drop at the sanders by 4-5 inches of water, drastically improving dust pickup; Appendix A includes spreadsheets showing the pressure calculations for a hypothetical system where the DC is installed in its current location, and with the proposed layout.

The DC will be located where the plywood rack currently is, and the plywood rack, ShopBot desk, and computer shelves will need to be moved to the left. This will require a three-phase 220V 50A hookup to be installed in the new location.

In addition, to reduce congestion around the 20" bandsaw and drum sander, an additional 220V line will need to be installed where the bandsaw is located on the CAD drawing. This will also reduce wear on those tools' plugs since plugs will not need to be switched out to use the 220V lines.

===Construction of Sound-Resistant Cabinet===
Before installing the new DC a sound-resistant cabinet will need to be constructed, as the new dust collector proposed is 7-8 decibels louder than the current system. The cabinet will be constructed with double-thick drywall, with two layers of staggered studs insulated with rockwool soundproofing batting; this construction method has an estimated sound transmission class (STC) of 55, resulting in a substantial reduction of ambient noise. See https://en.wikipedia.org/wiki/Sound_transmission_class for more information. Appendix A includes a diagram of the proposed wall construction.

In order to prevent sound coupling and reflecting with the walls and ceiling, the cabinet will not be fastened to the wall and ceiling and will instead have its own back wall and roof, constructed in the same way as the other walls. Return air will be vented through louvered and baffled return grates located on the top of the side walls. The door, which will also be constructed in the same way, will have seals to prevent sound escaping through the door gap.

The cabinet, as well as the DC when installed, will be fastened to the concrete slab floor with concrete anchor bolts.

===Purchasing new DC, air filters, ductwork, and blast gates===
The cyclone being proposed for purchase is the Grizzly G0638.

http://www.grizzly.com/products/Grizzly-10-HP-3-Phase-Cyclone-Dust-Collector/G0638

This DC can provide ~4000 CFM and 16 inches of static pressure, which is more than PS:1 is likely to require. It should be noted that as systems become 'worn in' and dust is entrained in bends, this pressure capacity will decrease somewhat. An 'oversized' system is better to reduce the maintenance needs. This system also include rope-pulled internal brushes for easily cleaning filter pleats (as opposed to the current method of taking them outside and scraping them clean).

In addition, to remove fine dust, three air filter units are proposed, using this Grizzly model:

http://www.grizzly.com/products/Grizzly-Heavy-Duty-Double-Air-Filter-with-Remote-Control/G9956

The volume of the wood shop is 25' x 75' x 12' = 22,500 cubic feet. Note that for the purpose of air filters the height is 12' though the shop ceiling is closer to 16' - fine dust generated at floor level does not typically reach heights above 12'. To achieve the recommended minimum air exchange of 8 times per hour a flow of 3000 CFM is needed (22,500 cubic feet * 8 volumes/hour * 1 hour/60mins). As discussed earlier about sizing the DC, a factor of safety is needed since maintenance will likely not always occur on schedule, and that the wood shop is not completely isolated from Hot Metals or the loading dock. The filter model proposed has a maximum of 1400 CFM, but since these ratings are for clean air and filters, three units with a 'maximum' of 4200 CFM total will operate under normal conditions slightly above the 3000 CFM goal. Smaller units placed strategically around the shop will move air more effectively than a larger higher-throughpass system.

An inventory of the current ductwork at PS:1 was conducted, and it was determined that the list of ductwork provided in Appendix A is needed.

Ecogate provides an automated system called the 'GreenBox 12' that allows 12 tools to be hooked up to small 24V sensors that will trigger the DC system and blast gate when tools are used. The wires run along the ductwork and do not require any additional electrical work besides that needed at the DC. The system also comes with a netbook that allows the system to track power and tool usage. Ecogate claims their system can reduce power consumption of DC systems by up to 75% by selectively turning on the DC only when needed. Ecogate has agreed to give PS:1 a 10% discount, bringing the quote for the entire system to $8700. Appendix A includes an estimate from Ecogate.

===Installation of the system===
Should the vote pass, a more detailed work plan will be written to provide a order-of-operations for moving tools, constructing the cabinet, installing the electrical for the new system, installing the ductwork for the new system, wrapping the ducts with sound-absorbing fiberglass and vinyl, and other phases needed in the project. Volunteers will be solicited to help, and minimal disturbance to use of the space will be the goal. It is anticipated that there may need to be a small number of days where the Woodshop is either closed for use or restricted in some way to allow volunteers to safely install the ducting.

==Cost Estimate==
Grizzly DC: $4900 
Grizzly Air Filters: $500 x 3 = $1500 
Duct Work (from Oneida Air Systems): $2000 
Duct Soundproofing Wrapping: $1200 
Ecogate System: $8700 
Electrical Work: $1000 
Construction materials for sound-proof cabinet: $2000 
Total: $21,300 
Add 10% for project incidentals: $23,500

== Goals ==
We believe the best course of action is to allocate $23,500 to allow the purchase of a new DC cyclone, air filters, automated blast gate system, and necessary ductwork and incidentals for installation of the ductwork. Undertaking this will improve air quality at PS:1 and general cleanliness in the Hot Metals and Woodshop area.

==Vote Language==
*Authorize the board, or an individual deputized by the board, to spend $23,500 for a new dust collector cyclone, air filters, ductwork, blast gates, and related expenses.
**Authorization to spend these funds will expire 12 months after the vote approval. Money could be allocated in phases if necessary as the project will likely occur in distinct phases.
*Authorize the board, or an individual deputized by the board, to draft a basic 'task list' or work plan to lay out tasks for installing the system, and to solicit volunteers for each phase.
*Authorize the board, or an individual deputized by the board, along with the volunteer group, to tape off work areas as needed in order to perform necessary work safely.

== Voting ==

== Receipts ==

== Appendix A ==

All the files references above can be found at this Google Drive link:

https://drive.google.com/drive/folders/18Sm54CsFdrE5_XgESwcmJWEmdbKc_Gn5?usp=sharing

[[Category:Votes]]
[[Category:2019 Votes]]

2019 Woodshop Dust Collection Vote

2019-01-17T17:07:30Z

Zacksasnow: /* Moving DC Closet and Some Tools */

==Sponsors==
Zack Sasnow, Gary Newhouse

== History ==
* Open for discussion.
* Language Locked: TBD
* Vote: TBD

==Background==
In 2014, PS:1 purchased a ClearView cyclone dust collector (DC) for the Woodshop area. The vote and details of this can be found at: https://wiki.pumpingstationone.org/Wood_Shop_Dust_Collection.

Since 2014 PS:1's membership has increased substantially, and the Woodshop remains one of the most heavily used areas of PS:1. Some of the dustiest machinery in the shop (sanding equipment particularly) have not been connected to this system, and there is not adequate suction at farther machinery to collect dust effectively. As such, the current DC system has proven to be inadequate for current use.

A good reference for the dust collection theory discussed below can be found in Woodshop Dust Control by Sandor Nagyszalanczy.

==General Motivation==
Sawdust is a well-known respiratory irritant. A summary of health risks posed by sawdust can be found at https://en.wikipedia.org/wiki/Sawdust#Health_hazards. OSHA's permissible exposure limit (PEL) is 15 mg/m3 over 8 hours. In addition, general cleanliness around the Woodshop helps members have space to work on and store their projects, as well as reduce the extra cleaning time more diligent members have to spend to use machinery.

==Current Situation==
The dust meter in Hot Metals has frequently been read far above the OSHA PEL- for members who use Hot Metals and the Woodshop frequently, the current DC system is allowing an unhealthy amount of dust to remain suspended in the air. In addition any non-HEPA dust collector will not filter very fine particles that can still enter the air. Without proper air filtration fine dust will still be an issue in the shop.

In addition, many complaints have been brought up from members alleging other members are not cleaning tools after using, or sweeping the floor. Blast gates are often not opened or left open, hindering the efficacy of the DC to collect what dust it can collect. Given the ever-increasing membership of PS:1, it is likely that unintentional negligence will continue, and willing members have to spend extra time at the space cleaning sawdust up. Sawdust also often drifts into Hot Metals, becoming a potential fire hazard without extra cleaning.

Often when used the current DC is left on when not needed, left on overnight, or other power-consuming situations.

Lastly, sawdust obscures items on shelves, and reduces the usable space of areas without extra cleaning. Especially in hard-to-reach areas substantial layers of sawdust have settled and are re-suspended when bumped.

In addition, the current dust collector is very loud due to incomplete soundproofing in the closet and ductwork.

==Phases of Proposal==
For the reasons mentioned above, an upgrade to the dust collection system is being proposed. This is mainly comprised of purchasing a larger, more powerful cyclone, re-working the piping to reduce pressure losses an optimize airflow, and install an automated blast gate system to automatically turn on the dust collection system when tools are being used and to prevent substantial pressure losses from open blast gates. To mitigate excessive noise and fine dust concerns, materials to build a sound-absorbing closet for the DC and three air filtration units are being proposed. Appendix A comprises a CAD drawing of the proposed moves and piping. This will involve several phases.

===Moving DC Closet and Some Tools===
The current piping layout in the Woodshop results in a long reach of piping between the DC and the table saw, lathe, and sanding areas; thus adding the lathe and sanders to the system would significantly reduce the pressure in the system that is already inadequate. Most light commercial models that PS:1 can fit in the Woodshop cannot provide adequate pressure for the current layout if multiple tools are used at the same time. The new piping layout will reduce the pressure drop at the sanders by 4-5 inches of water, drastically improving dust pickup; Appendix A includes spreadsheets showing the pressure calculations for a hypothetical system where the DC is installed in its current location, and with the proposed layout.

The DC will be located where the plywood rack currently is, and the plywood rack, ShopBot desk, and computer shelves will need to be moved to the left. This will require a three-phase 220V 50A hookup to be installed in the new location.

In addition, to reduce congestion around the 20" bandsaw and drum sander, an additional 220V line will need to be installed where the bandsaw is located on the CAD drawing. This will also reduce wear on those tools' plugs since plugs will not need to be switched out to use the 220V lines.

===Construction of Sound-Resistant Cabinet===
Before installing the new DC a sound-resistant cabinet will need to be constructed, as the new dust collector proposed is 7-8 decibels louder than the current system. The cabinet will be constructed with double-thick drywall, with two layers of staggered studs insulated with rockwool soundproofing batting; this construction method has an estimated sound transmission class (STC) of 55, resulting in a substantial reduction of ambient noise. See https://en.wikipedia.org/wiki/Sound_transmission_class for more information. Appendix A includes a diagram of the proposed wall construction.

In order to prevent sound coupling and reflecting with the walls and ceiling, the cabinet will not be fastened to the wall and ceiling and will instead have its own back wall and roof, constructed in the same way as the other walls. Return air will be vented through louvered and baffled return grates located on the top of the side walls. The door, which will also be constructed in the same way, will have seals to prevent sound escaping through the door gap.

The cabinet, as well as the DC when installed, will be fastened to the concrete slab floor with concrete anchor bolts.

===Purchasing new DC, air filters, ductwork, and blast gates===
The cyclone being proposed for purchase is the Grizzly G0638.

http://www.grizzly.com/products/Grizzly-10-HP-3-Phase-Cyclone-Dust-Collector/G0638

This DC can provide ~4000 CFM and 16 inches of static pressure, which is more than PS:1 is likely to require. It should be noted that as systems become 'worn in' and dust is entrained in bends, this pressure capacity will decrease somewhat. An 'oversized' system is better to reduce the maintenance needs. This system also include rope-pulled internal brushes for easily cleaning filter pleats (as opposed to the current method of taking them outside and scraping them clean).

In addition, to remove fine dust, three air filter units are proposed, using this Grizzly model:

http://www.grizzly.com/products/Grizzly-Heavy-Duty-Double-Air-Filter-with-Remote-Control/G9956

The volume of the wood shop is 25' x 75' x 12' = 22,500 cubic feet. Note that for the purpose of air filters the height is 12' though the shop ceiling is closer to 16' - fine dust generated at floor level does not typically reach heights above 12'. To achieve the recommended minimum air exchange of 8 times per hour a flow of 3000 CFM is needed (22,500 cubic feet * 8 volumes/hour * 1 hour/60mins). As discussed earlier about sizing the DC, a factor of safety is needed since maintenance will likely not always occur on schedule, and that the wood shop is not completely isolated from Hot Metals or the loading dock. The filter model proposed has a maximum of 1400 CFM, but since these ratings are for clean air and filters, three units with a 'maximum' of 4200 CFM total will operate under normal conditions slightly above the 3000 CFM goal. Smaller units placed strategically around the shop will move air more effectively than a larger higher-throughpass system.

An inventory of the current ductwork at PS:1 was conducted, and it was determined that the list of ductwork provided in Appendix A is needed.

Ecogate provides an automated system called the 'GreenBox 12' that allows 12 tools to be hooked up to small 24V sensors that will trigger the DC system and blast gate when tools are used. The wires run along the ductwork and do not require any additional electrical work besides that needed at the DC. The system also comes with a netbook that allows the system to track power and tool usage. Ecogate claims their system can reduce power consumption of DC systems by up to 75% by selectively turning on the DC only when needed. Ecogate has agreed to give PS:1 a 10% discount, bringing the quote for the entire system to $8700. Appendix A includes an estimate from Ecogate.

===Installation of the system===
Should the vote pass, a more detailed work plan will be written to provide a order-of-operations for moving tools, constructing the cabinet, installing the electrical for the new system, installing the ductwork for the new system, wrapping the ducts with sound-absorbing fiberglass and vinyl, and other phases needed in the project. Volunteers will be solicited to help, and minimal disturbance to use of the space will be the goal. It is anticipated that there may need to be a small number of days where the Woodshop is either closed for use or restricted in some way to allow volunteers to safely install the ducting.

==Cost Estimate==
Grizzly DC: $4900 
Grizzly Air Filters: $500 x 3 = $1500 
Duct Work (from Oneida Air Systems): $2000 
Duct Wrapping: $1200 
Ecogate System: $8700 
Electrical Work: $1000 
Construction materials for sound-proof cabinet: $2000 
Total: $21,300 
Add 10% for project incidentals: $23,500

== Goals ==
We believe the best course of action is to allocate $23,500 to allow the purchase of a new DC cyclone, air filters, automated blast gate system, and necessary ductwork and incidentals for installation of the ductwork. Undertaking this will improve air quality at PS:1 and general cleanliness in the Hot Metals and Woodshop area.

==Vote Language==
*Authorize the board, or an individual deputized by the board, to spend $23,500 for a new dust collector cyclone, air filters, ductwork, blast gates, and related expenses.
**Authorization to spend these funds will expire 12 months after the vote approval. Money could be allocated in phases if necessary as the project will likely occur in distinct phases.
*Authorize the board, or an individual deputized by the board, to draft a basic 'task list' or work plan to lay out tasks for installing the system, and to solicit volunteers for each phase.
*Authorize the board, or an individual deputized by the board, along with the volunteer group, to tape off work areas as needed in order to perform necessary work safely.

== Voting ==

== Receipts ==

== Appendix A ==

All the files references above can be found at this Google Drive link:

https://drive.google.com/drive/folders/18Sm54CsFdrE5_XgESwcmJWEmdbKc_Gn5?usp=sharing

[[Category:Votes]]
[[Category:2019 Votes]]

2019 Woodshop Dust Collection Vote

2019-01-17T17:06:50Z

Zacksasnow: /* Phases of Proposal */

==Sponsors==
Zack Sasnow, Gary Newhouse

== History ==
* Open for discussion.
* Language Locked: TBD
* Vote: TBD

==Background==
In 2014, PS:1 purchased a ClearView cyclone dust collector (DC) for the Woodshop area. The vote and details of this can be found at: https://wiki.pumpingstationone.org/Wood_Shop_Dust_Collection.

Since 2014 PS:1's membership has increased substantially, and the Woodshop remains one of the most heavily used areas of PS:1. Some of the dustiest machinery in the shop (sanding equipment particularly) have not been connected to this system, and there is not adequate suction at farther machinery to collect dust effectively. As such, the current DC system has proven to be inadequate for current use.

A good reference for the dust collection theory discussed below can be found in Woodshop Dust Control by Sandor Nagyszalanczy.

==General Motivation==
Sawdust is a well-known respiratory irritant. A summary of health risks posed by sawdust can be found at https://en.wikipedia.org/wiki/Sawdust#Health_hazards. OSHA's permissible exposure limit (PEL) is 15 mg/m3 over 8 hours. In addition, general cleanliness around the Woodshop helps members have space to work on and store their projects, as well as reduce the extra cleaning time more diligent members have to spend to use machinery.

==Current Situation==
The dust meter in Hot Metals has frequently been read far above the OSHA PEL- for members who use Hot Metals and the Woodshop frequently, the current DC system is allowing an unhealthy amount of dust to remain suspended in the air. In addition any non-HEPA dust collector will not filter very fine particles that can still enter the air. Without proper air filtration fine dust will still be an issue in the shop.

In addition, many complaints have been brought up from members alleging other members are not cleaning tools after using, or sweeping the floor. Blast gates are often not opened or left open, hindering the efficacy of the DC to collect what dust it can collect. Given the ever-increasing membership of PS:1, it is likely that unintentional negligence will continue, and willing members have to spend extra time at the space cleaning sawdust up. Sawdust also often drifts into Hot Metals, becoming a potential fire hazard without extra cleaning.

Often when used the current DC is left on when not needed, left on overnight, or other power-consuming situations.

Lastly, sawdust obscures items on shelves, and reduces the usable space of areas without extra cleaning. Especially in hard-to-reach areas substantial layers of sawdust have settled and are re-suspended when bumped.

In addition, the current dust collector is very loud due to incomplete soundproofing in the closet and ductwork.

==Phases of Proposal==
For the reasons mentioned above, an upgrade to the dust collection system is being proposed. This is mainly comprised of purchasing a larger, more powerful cyclone, re-working the piping to reduce pressure losses an optimize airflow, and install an automated blast gate system to automatically turn on the dust collection system when tools are being used and to prevent substantial pressure losses from open blast gates. To mitigate excessive noise and fine dust concerns, materials to build a sound-absorbing closet for the DC and three air filtration units are being proposed. Appendix A comprises a CAD drawing of the proposed moves and piping. This will involve several phases.

===Moving DC Closet and Some Tools===
The current piping layout in the Woodshop results in a long reach of piping between the DC and the table saw, lathe, and sanding areas; thus adding the lathe and sanders to the system would significantly reduce the pressure in the system that is already inadequate. Most light commercial models that PS:1 can fit in the Woodshop cannot provide adequate pressure for the current layout if multiple tools are used. The new piping layout will reduce the pressure drop at the sanders by 4-5 inches, drastically improving dust pickup; Appendix A includes spreadsheets showing the pressure calculations for a hypothetical system where the DC is installed in its current location, and with the proposed layout.

The DC will be located where the plywood rack currently is, and the plywood rack, ShopBot desk, and computer shelves will need to be moved to the left. This will require a three-phase 220V 50A hookup to be installed in the new location.

In addition, to reduce congestion around the 20" bandsaw and drum sander, an additional 220V line will need to be installed where the bandsaw is located on the CAD drawing. This will also reduce wear on those tools' plugs since plugs will not need to be switched out to use the 220V lines.

===Construction of Sound-Resistant Cabinet===
Before installing the new DC a sound-resistant cabinet will need to be constructed, as the new dust collector proposed is 7-8 decibels louder than the current system. The cabinet will be constructed with double-thick drywall, with two layers of staggered studs insulated with rockwool soundproofing batting; this construction method has an estimated sound transmission class (STC) of 55, resulting in a substantial reduction of ambient noise. See https://en.wikipedia.org/wiki/Sound_transmission_class for more information. Appendix A includes a diagram of the proposed wall construction.

In order to prevent sound coupling and reflecting with the walls and ceiling, the cabinet will not be fastened to the wall and ceiling and will instead have its own back wall and roof, constructed in the same way as the other walls. Return air will be vented through louvered and baffled return grates located on the top of the side walls. The door, which will also be constructed in the same way, will have seals to prevent sound escaping through the door gap.

The cabinet, as well as the DC when installed, will be fastened to the concrete slab floor with concrete anchor bolts.

===Purchasing new DC, air filters, ductwork, and blast gates===
The cyclone being proposed for purchase is the Grizzly G0638.

http://www.grizzly.com/products/Grizzly-10-HP-3-Phase-Cyclone-Dust-Collector/G0638

This DC can provide ~4000 CFM and 16 inches of static pressure, which is more than PS:1 is likely to require. It should be noted that as systems become 'worn in' and dust is entrained in bends, this pressure capacity will decrease somewhat. An 'oversized' system is better to reduce the maintenance needs. This system also include rope-pulled internal brushes for easily cleaning filter pleats (as opposed to the current method of taking them outside and scraping them clean).

In addition, to remove fine dust, three air filter units are proposed, using this Grizzly model:

http://www.grizzly.com/products/Grizzly-Heavy-Duty-Double-Air-Filter-with-Remote-Control/G9956

The volume of the wood shop is 25' x 75' x 12' = 22,500 cubic feet. Note that for the purpose of air filters the height is 12' though the shop ceiling is closer to 16' - fine dust generated at floor level does not typically reach heights above 12'. To achieve the recommended minimum air exchange of 8 times per hour a flow of 3000 CFM is needed (22,500 cubic feet * 8 volumes/hour * 1 hour/60mins). As discussed earlier about sizing the DC, a factor of safety is needed since maintenance will likely not always occur on schedule, and that the wood shop is not completely isolated from Hot Metals or the loading dock. The filter model proposed has a maximum of 1400 CFM, but since these ratings are for clean air and filters, three units with a 'maximum' of 4200 CFM total will operate under normal conditions slightly above the 3000 CFM goal. Smaller units placed strategically around the shop will move air more effectively than a larger higher-throughpass system.

An inventory of the current ductwork at PS:1 was conducted, and it was determined that the list of ductwork provided in Appendix A is needed.

Ecogate provides an automated system called the 'GreenBox 12' that allows 12 tools to be hooked up to small 24V sensors that will trigger the DC system and blast gate when tools are used. The wires run along the ductwork and do not require any additional electrical work besides that needed at the DC. The system also comes with a netbook that allows the system to track power and tool usage. Ecogate claims their system can reduce power consumption of DC systems by up to 75% by selectively turning on the DC only when needed. Ecogate has agreed to give PS:1 a 10% discount, bringing the quote for the entire system to $8700. Appendix A includes an estimate from Ecogate.

===Installation of the system===
Should the vote pass, a more detailed work plan will be written to provide a order-of-operations for moving tools, constructing the cabinet, installing the electrical for the new system, installing the ductwork for the new system, wrapping the ducts with sound-absorbing fiberglass and vinyl, and other phases needed in the project. Volunteers will be solicited to help, and minimal disturbance to use of the space will be the goal. It is anticipated that there may need to be a small number of days where the Woodshop is either closed for use or restricted in some way to allow volunteers to safely install the ducting.

==Cost Estimate==
Grizzly DC: $4900 
Grizzly Air Filters: $500 x 3 = $1500 
Duct Work (from Oneida Air Systems): $2000 
Duct Wrapping: $1200 
Ecogate System: $8700 
Electrical Work: $1000 
Construction materials for sound-proof cabinet: $2000 
Total: $21,300 
Add 10% for project incidentals: $23,500

== Goals ==
We believe the best course of action is to allocate $23,500 to allow the purchase of a new DC cyclone, air filters, automated blast gate system, and necessary ductwork and incidentals for installation of the ductwork. Undertaking this will improve air quality at PS:1 and general cleanliness in the Hot Metals and Woodshop area.

==Vote Language==
*Authorize the board, or an individual deputized by the board, to spend $23,500 for a new dust collector cyclone, air filters, ductwork, blast gates, and related expenses.
**Authorization to spend these funds will expire 12 months after the vote approval. Money could be allocated in phases if necessary as the project will likely occur in distinct phases.
*Authorize the board, or an individual deputized by the board, to draft a basic 'task list' or work plan to lay out tasks for installing the system, and to solicit volunteers for each phase.
*Authorize the board, or an individual deputized by the board, along with the volunteer group, to tape off work areas as needed in order to perform necessary work safely.

== Voting ==

== Receipts ==

== Appendix A ==

All the files references above can be found at this Google Drive link:

https://drive.google.com/drive/folders/18Sm54CsFdrE5_XgESwcmJWEmdbKc_Gn5?usp=sharing

[[Category:Votes]]
[[Category:2019 Votes]]

2019 Woodshop Dust Collection Vote

2019-01-17T17:06:25Z

Zacksasnow: /* Current Situation */

==Sponsors==
Zack Sasnow, Gary Newhouse

== History ==
* Open for discussion.
* Language Locked: TBD
* Vote: TBD

==Background==
In 2014, PS:1 purchased a ClearView cyclone dust collector (DC) for the Woodshop area. The vote and details of this can be found at: https://wiki.pumpingstationone.org/Wood_Shop_Dust_Collection.

Since 2014 PS:1's membership has increased substantially, and the Woodshop remains one of the most heavily used areas of PS:1. Some of the dustiest machinery in the shop (sanding equipment particularly) have not been connected to this system, and there is not adequate suction at farther machinery to collect dust effectively. As such, the current DC system has proven to be inadequate for current use.

A good reference for the dust collection theory discussed below can be found in Woodshop Dust Control by Sandor Nagyszalanczy.

==General Motivation==
Sawdust is a well-known respiratory irritant. A summary of health risks posed by sawdust can be found at https://en.wikipedia.org/wiki/Sawdust#Health_hazards. OSHA's permissible exposure limit (PEL) is 15 mg/m3 over 8 hours. In addition, general cleanliness around the Woodshop helps members have space to work on and store their projects, as well as reduce the extra cleaning time more diligent members have to spend to use machinery.

==Current Situation==
The dust meter in Hot Metals has frequently been read far above the OSHA PEL- for members who use Hot Metals and the Woodshop frequently, the current DC system is allowing an unhealthy amount of dust to remain suspended in the air. In addition any non-HEPA dust collector will not filter very fine particles that can still enter the air. Without proper air filtration fine dust will still be an issue in the shop.

In addition, many complaints have been brought up from members alleging other members are not cleaning tools after using, or sweeping the floor. Blast gates are often not opened or left open, hindering the efficacy of the DC to collect what dust it can collect. Given the ever-increasing membership of PS:1, it is likely that unintentional negligence will continue, and willing members have to spend extra time at the space cleaning sawdust up. Sawdust also often drifts into Hot Metals, becoming a potential fire hazard without extra cleaning.

Often when used the current DC is left on when not needed, left on overnight, or other power-consuming situations.

Lastly, sawdust obscures items on shelves, and reduces the usable space of areas without extra cleaning. Especially in hard-to-reach areas substantial layers of sawdust have settled and are re-suspended when bumped.

In addition, the current dust collector is very loud due to incomplete soundproofing in the closet and ductwork.

==Phases of Proposal==
For the reasons mentioned above, an upgrade to the dust collection system is being proposed. This is mainly comprised of purchasing a larger, more powerful cyclone, re-working the piping to reduce pressure losses an optimize airflow, and install an automated blast gate system to automatically turn on the dust collection system when tools are being used and to prevent substantial pressure losses from open blast gates. To mitigate excessive noise and fine dust concerns, materials to build a sound-absorbing closet for the DC and two air filtration units are being proposed. Appendix A comprises a CAD drawing of the proposed moves and piping. This will involve several phases.

===Moving DC Closet and Some Tools===
The current piping layout in the Woodshop results in a long reach of piping between the DC and the table saw, lathe, and sanding areas; thus adding the lathe and sanders to the system would significantly reduce the pressure in the system that is already inadequate. Most light commercial models that PS:1 can fit in the Woodshop cannot provide adequate pressure for the current layout if multiple tools are used. The new piping layout will reduce the pressure drop at the sanders by 4-5 inches, drastically improving dust pickup; Appendix A includes spreadsheets showing the pressure calculations for a hypothetical system where the DC is installed in its current location, and with the proposed layout.

The DC will be located where the plywood rack currently is, and the plywood rack, ShopBot desk, and computer shelves will need to be moved to the left. This will require a three-phase 220V 50A hookup to be installed in the new location.

In addition, to reduce congestion around the 20" bandsaw and drum sander, an additional 220V line will need to be installed where the bandsaw is located on the CAD drawing. This will also reduce wear on those tools' plugs since plugs will not need to be switched out to use the 220V lines.

===Construction of Sound-Resistant Cabinet===
Before installing the new DC a sound-resistant cabinet will need to be constructed, as the new dust collector proposed is 7-8 decibels louder than the current system. The cabinet will be constructed with double-thick drywall, with two layers of staggered studs insulated with rockwool soundproofing batting; this construction method has an estimated sound transmission class (STC) of 55, resulting in a substantial reduction of ambient noise. See https://en.wikipedia.org/wiki/Sound_transmission_class for more information. Appendix A includes a diagram of the proposed wall construction.

In order to prevent sound coupling and reflecting with the walls and ceiling, the cabinet will not be fastened to the wall and ceiling and will instead have its own back wall and roof, constructed in the same way as the other walls. Return air will be vented through louvered and baffled return grates located on the top of the side walls. The door, which will also be constructed in the same way, will have seals to prevent sound escaping through the door gap.

The cabinet, as well as the DC when installed, will be fastened to the concrete slab floor with concrete anchor bolts.

===Purchasing new DC, air filters, ductwork, and blast gates===
The cyclone being proposed for purchase is the Grizzly G0638.

http://www.grizzly.com/products/Grizzly-10-HP-3-Phase-Cyclone-Dust-Collector/G0638

This DC can provide ~4000 CFM and 16 inches of static pressure, which is more than PS:1 is likely to require. It should be noted that as systems become 'worn in' and dust is entrained in bends, this pressure capacity will decrease somewhat. An 'oversized' system is better to reduce the maintenance needs. This system also include rope-pulled internal brushes for easily cleaning filter pleats (as opposed to the current method of taking them outside and scraping them clean).

In addition, to remove fine dust, three air filter units are proposed, using this Grizzly model:

http://www.grizzly.com/products/Grizzly-Heavy-Duty-Double-Air-Filter-with-Remote-Control/G9956

The volume of the wood shop is 25' x 75' x 12' = 22,500 cubic feet. Note that for the purpose of air filters the height is 12' though the shop ceiling is closer to 16' - fine dust generated at floor level does not typically reach heights above 12'. To achieve the recommended minimum air exchange of 8 times per hour a flow of 3000 CFM is needed (22,500 cubic feet * 8 volumes/hour * 1 hour/60mins). As discussed earlier about sizing the DC, a factor of safety is needed since maintenance will likely not always occur on schedule, and that the wood shop is not completely isolated from Hot Metals or the loading dock. The filter model proposed has a maximum of 1400 CFM, but since these ratings are for clean air and filters, three units with a 'maximum' of 4200 CFM total will operate under normal conditions slightly above the 3000 CFM goal. Smaller units placed strategically around the shop will move air more effectively than a larger higher-throughpass system.

An inventory of the current ductwork at PS:1 was conducted, and it was determined that the list of ductwork provided in Appendix A is needed.

Ecogate provides an automated system called the 'GreenBox 12' that allows 12 tools to be hooked up to small 24V sensors that will trigger the DC system and blast gate when tools are used. The wires run along the ductwork and do not require any additional electrical work besides that needed at the DC. The system also comes with a netbook that allows the system to track power and tool usage. Ecogate claims their system can reduce power consumption of DC systems by up to 75% by selectively turning on the DC only when needed. Ecogate has agreed to give PS:1 a 10% discount, bringing the quote for the entire system to $8700. Appendix A includes an estimate from Ecogate.

===Installation of the system===
Should the vote pass, a more detailed work plan will be written to provide a order-of-operations for moving tools, constructing the cabinet, installing the electrical for the new system, installing the ductwork for the new system, wrapping the ducts with sound-absorbing fiberglass and vinyl, and other phases needed in the project. Volunteers will be solicited to help, and minimal disturbance to use of the space will be the goal. It is anticipated that there may need to be a small number of days where the Woodshop is either closed for use or restricted in some way to allow volunteers to safely install the ducting.

==Cost Estimate==
Grizzly DC: $4900 
Grizzly Air Filters: $500 x 3 = $1500 
Duct Work (from Oneida Air Systems): $2000 
Duct Wrapping: $1200 
Ecogate System: $8700 
Electrical Work: $1000 
Construction materials for sound-proof cabinet: $2000 
Total: $21,300 
Add 10% for project incidentals: $23,500

== Goals ==
We believe the best course of action is to allocate $23,500 to allow the purchase of a new DC cyclone, air filters, automated blast gate system, and necessary ductwork and incidentals for installation of the ductwork. Undertaking this will improve air quality at PS:1 and general cleanliness in the Hot Metals and Woodshop area.

==Vote Language==
*Authorize the board, or an individual deputized by the board, to spend $23,500 for a new dust collector cyclone, air filters, ductwork, blast gates, and related expenses.
**Authorization to spend these funds will expire 12 months after the vote approval. Money could be allocated in phases if necessary as the project will likely occur in distinct phases.
*Authorize the board, or an individual deputized by the board, to draft a basic 'task list' or work plan to lay out tasks for installing the system, and to solicit volunteers for each phase.
*Authorize the board, or an individual deputized by the board, along with the volunteer group, to tape off work areas as needed in order to perform necessary work safely.

== Voting ==

== Receipts ==

== Appendix A ==

All the files references above can be found at this Google Drive link:

https://drive.google.com/drive/folders/18Sm54CsFdrE5_XgESwcmJWEmdbKc_Gn5?usp=sharing

[[Category:Votes]]
[[Category:2019 Votes]]

2019 Woodshop Dust Collection Vote

2019-01-17T17:04:45Z

Zacksasnow:

==Sponsors==
Zack Sasnow, Gary Newhouse

== History ==
* Open for discussion.
* Language Locked: TBD
* Vote: TBD

==Background==
In 2014, PS:1 purchased a ClearView cyclone dust collector (DC) for the Woodshop area. The vote and details of this can be found at: https://wiki.pumpingstationone.org/Wood_Shop_Dust_Collection.

Since 2014 PS:1's membership has increased substantially, and the Woodshop remains one of the most heavily used areas of PS:1. Some of the dustiest machinery in the shop (sanding equipment particularly) have not been connected to this system, and there is not adequate suction at farther machinery to collect dust effectively. As such, the current DC system has proven to be inadequate for current use.

A good reference for the dust collection theory discussed below can be found in Woodshop Dust Control by Sandor Nagyszalanczy.

==General Motivation==
Sawdust is a well-known respiratory irritant. A summary of health risks posed by sawdust can be found at https://en.wikipedia.org/wiki/Sawdust#Health_hazards. OSHA's permissible exposure limit (PEL) is 15 mg/m3 over 8 hours. In addition, general cleanliness around the Woodshop helps members have space to work on and store their projects, as well as reduce the extra cleaning time more diligent members have to spend to use machinery.

==Current Situation==
The dust meter in Hot Metals has frequently been read far above the OSHA PEL- for members who use Hot Metals and the Woodshop frequently, the current DC system is allowing an unhealthy amount of dust to remain suspended in the air. In addition any non-HEPA dust collector will not filter very fine particles that can still enter the air. Without proper air filtration fine dust will still be an issue in the shop.

In addition, many complaints have been brought up from members alleging other members are not cleaning tools after using, or sweeping the floor. Blast gates are often not opened or left open, hindering the efficacy of the DC to collect what dust it can collect. Given the ever-increasing membership of PS:1, it is likely that unintentional negligence will continue, and willing members have to spend extra time at the space cleaning sawdust up. Sawdust also often drifts into Hot Metals, becoming a potential fire hazard without extra cleaning.

Often when used the current DC is left on when not needed, left on overnight, or other power-consuming situations.

Lastly, sawdust obscures items on shelves, and reduces the usable space of areas without extra cleaning. Especially in hard-to-reach areas substantial layers of sawdust have settled and are re-suspended when bumped.

In addition, the current dust collector is very loud due to incomplete soundproofing in the closet.

==Phases of Proposal==
For the reasons mentioned above, an upgrade to the dust collection system is being proposed. This is mainly comprised of purchasing a larger, more powerful cyclone, re-working the piping to reduce pressure losses an optimize airflow, and install an automated blast gate system to automatically turn on the dust collection system when tools are being used and to prevent substantial pressure losses from open blast gates. To mitigate excessive noise and fine dust concerns, materials to build a sound-absorbing closet for the DC and two air filtration units are being proposed. Appendix A comprises a CAD drawing of the proposed moves and piping. This will involve several phases.

===Moving DC Closet and Some Tools===
The current piping layout in the Woodshop results in a long reach of piping between the DC and the table saw, lathe, and sanding areas; thus adding the lathe and sanders to the system would significantly reduce the pressure in the system that is already inadequate. Most light commercial models that PS:1 can fit in the Woodshop cannot provide adequate pressure for the current layout if multiple tools are used. The new piping layout will reduce the pressure drop at the sanders by 4-5 inches, drastically improving dust pickup; Appendix A includes spreadsheets showing the pressure calculations for a hypothetical system where the DC is installed in its current location, and with the proposed layout.

The DC will be located where the plywood rack currently is, and the plywood rack, ShopBot desk, and computer shelves will need to be moved to the left. This will require a three-phase 220V 50A hookup to be installed in the new location.

In addition, to reduce congestion around the 20" bandsaw and drum sander, an additional 220V line will need to be installed where the bandsaw is located on the CAD drawing. This will also reduce wear on those tools' plugs since plugs will not need to be switched out to use the 220V lines.

===Construction of Sound-Resistant Cabinet===
Before installing the new DC a sound-resistant cabinet will need to be constructed, as the new dust collector proposed is 7-8 decibels louder than the current system. The cabinet will be constructed with double-thick drywall, with two layers of staggered studs insulated with rockwool soundproofing batting; this construction method has an estimated sound transmission class (STC) of 55, resulting in a substantial reduction of ambient noise. See https://en.wikipedia.org/wiki/Sound_transmission_class for more information. Appendix A includes a diagram of the proposed wall construction.

In order to prevent sound coupling and reflecting with the walls and ceiling, the cabinet will not be fastened to the wall and ceiling and will instead have its own back wall and roof, constructed in the same way as the other walls. Return air will be vented through louvered and baffled return grates located on the top of the side walls. The door, which will also be constructed in the same way, will have seals to prevent sound escaping through the door gap.

The cabinet, as well as the DC when installed, will be fastened to the concrete slab floor with concrete anchor bolts.

===Purchasing new DC, air filters, ductwork, and blast gates===
The cyclone being proposed for purchase is the Grizzly G0638.

http://www.grizzly.com/products/Grizzly-10-HP-3-Phase-Cyclone-Dust-Collector/G0638

This DC can provide ~4000 CFM and 16 inches of static pressure, which is more than PS:1 is likely to require. It should be noted that as systems become 'worn in' and dust is entrained in bends, this pressure capacity will decrease somewhat. An 'oversized' system is better to reduce the maintenance needs. This system also include rope-pulled internal brushes for easily cleaning filter pleats (as opposed to the current method of taking them outside and scraping them clean).

In addition, to remove fine dust, three air filter units are proposed, using this Grizzly model:

http://www.grizzly.com/products/Grizzly-Heavy-Duty-Double-Air-Filter-with-Remote-Control/G9956

The volume of the wood shop is 25' x 75' x 12' = 22,500 cubic feet. Note that for the purpose of air filters the height is 12' though the shop ceiling is closer to 16' - fine dust generated at floor level does not typically reach heights above 12'. To achieve the recommended minimum air exchange of 8 times per hour a flow of 3000 CFM is needed (22,500 cubic feet * 8 volumes/hour * 1 hour/60mins). As discussed earlier about sizing the DC, a factor of safety is needed since maintenance will likely not always occur on schedule, and that the wood shop is not completely isolated from Hot Metals or the loading dock. The filter model proposed has a maximum of 1400 CFM, but since these ratings are for clean air and filters, three units with a 'maximum' of 4200 CFM total will operate under normal conditions slightly above the 3000 CFM goal. Smaller units placed strategically around the shop will move air more effectively than a larger higher-throughpass system.

An inventory of the current ductwork at PS:1 was conducted, and it was determined that the list of ductwork provided in Appendix A is needed.

Ecogate provides an automated system called the 'GreenBox 12' that allows 12 tools to be hooked up to small 24V sensors that will trigger the DC system and blast gate when tools are used. The wires run along the ductwork and do not require any additional electrical work besides that needed at the DC. The system also comes with a netbook that allows the system to track power and tool usage. Ecogate claims their system can reduce power consumption of DC systems by up to 75% by selectively turning on the DC only when needed. Ecogate has agreed to give PS:1 a 10% discount, bringing the quote for the entire system to $8700. Appendix A includes an estimate from Ecogate.

===Installation of the system===
Should the vote pass, a more detailed work plan will be written to provide a order-of-operations for moving tools, constructing the cabinet, installing the electrical for the new system, installing the ductwork for the new system, wrapping the ducts with sound-absorbing fiberglass and vinyl, and other phases needed in the project. Volunteers will be solicited to help, and minimal disturbance to use of the space will be the goal. It is anticipated that there may need to be a small number of days where the Woodshop is either closed for use or restricted in some way to allow volunteers to safely install the ducting.

==Cost Estimate==
Grizzly DC: $4900 
Grizzly Air Filters: $500 x 3 = $1500 
Duct Work (from Oneida Air Systems): $2000 
Duct Wrapping: $1200 
Ecogate System: $8700 
Electrical Work: $1000 
Construction materials for sound-proof cabinet: $2000 
Total: $21,300 
Add 10% for project incidentals: $23,500

== Goals ==
We believe the best course of action is to allocate $23,500 to allow the purchase of a new DC cyclone, air filters, automated blast gate system, and necessary ductwork and incidentals for installation of the ductwork. Undertaking this will improve air quality at PS:1 and general cleanliness in the Hot Metals and Woodshop area.

==Vote Language==
*Authorize the board, or an individual deputized by the board, to spend $23,500 for a new dust collector cyclone, air filters, ductwork, blast gates, and related expenses.
**Authorization to spend these funds will expire 12 months after the vote approval. Money could be allocated in phases if necessary as the project will likely occur in distinct phases.
*Authorize the board, or an individual deputized by the board, to draft a basic 'task list' or work plan to lay out tasks for installing the system, and to solicit volunteers for each phase.
*Authorize the board, or an individual deputized by the board, along with the volunteer group, to tape off work areas as needed in order to perform necessary work safely.

== Voting ==

== Receipts ==

== Appendix A ==

All the files references above can be found at this Google Drive link:

https://drive.google.com/drive/folders/18Sm54CsFdrE5_XgESwcmJWEmdbKc_Gn5?usp=sharing

[[Category:Votes]]
[[Category:2019 Votes]]

2019 Woodshop Dust Collection Vote

2019-01-16T00:05:28Z

Zacksasnow:

==Sponsors==
Zack Sasnow, Gary Newhouse

== History ==
* Open for discussion.
* Language Locked: TBD
* Vote: TBD

==Background==
In 2014, PS:1 purchased a ClearView cyclone dust collector (DC) for the Woodshop area. The vote and details of this can be found at: https://wiki.pumpingstationone.org/Wood_Shop_Dust_Collection.

Since 2014 PS:1's membership has increased substantially, and the Woodshop remains one of the most heavily used areas of PS:1. Some of the dustiest machinery in the shop (sanding equipment particularly) have not been connected to this system, and there is not adequate suction at farther machinery to collect dust effectively. As such, the current DC system has proven to be inadequate for current use.

A good reference for the dust collection theory discussed below can be found in Woodshop Dust Control by Sandor Nagyszalanczy.

==General Motivation==
Sawdust is a well-known respiratory irritant. A summary of health risks posed by sawdust can be found at https://en.wikipedia.org/wiki/Sawdust#Health_hazards. OSHA's permissible exposure limit (PEL) is 15 mg/m3 over 8 hours. In addition, general cleanliness around the Woodshop helps members have space to work on and store their projects, as well as reduce the extra cleaning time more diligent members have to spend to use machinery.

==Current Situation==
The dust meter in Hot Metals has frequently been read far above the OSHA PEL- for members who use Hot Metals and the Woodshop frequently, the current DC system is allowing an unhealthy amount of dust to remain suspended in the air. In addition any non-HEPA dust collector will not filter very fine particles that can still enter the air. Without proper air filtration fine dust will still be an issue in the shop.

In addition, many complaints have been brought up from members alleging other members are not cleaning tools after using, or sweeping the floor. Blast gates are often not opened or left open, hindering the efficacy of the DC to collect what dust it can collect. Given the ever-increasing membership of PS:1, it is likely that unintentional negligence will continue, and willing members have to spend extra time at the space cleaning sawdust up. Sawdust also often drifts into Hot Metals, becoming a potential fire hazard without extra cleaning.

Often when used the current DC is left on when not needed, left on overnight, or other power-consuming situations.

Lastly, sawdust obscures items on shelves, and reduces the usable space of areas without extra cleaning. Especially in hard-to-reach areas substantial layers of sawdust have settled and are re-suspended when bumped.

In addition, the current dust collector is very loud due to incomplete soundproofing in the closet.

==Phases of Proposal==
For the reasons mentioned above, an upgrade to the dust collection system is being proposed. This is mainly comprised of purchasing a larger, more powerful cyclone, re-working the piping to reduce pressure losses an optimize airflow, and install an automated blast gate system to automatically turn on the dust collection system when tools are being used and to prevent substantial pressure losses from open blast gates. To mitigate excessive noise and fine dust concerns, materials to build a sound-absorbing closet for the DC and two air filtration units are being proposed. Appendix A comprises a CAD drawing of the proposed moves and piping. This will involve several phases.

===Moving DC Closet and Some Tools===
The current piping layout in the Woodshop results in a long reach of piping between the DC and the table saw, lathe, and sanding areas; thus adding the lathe and sanders to the system would significantly reduce the pressure in the system that is already inadequate. Most light commercial models that PS:1 can fit in the Woodshop cannot provide adequate pressure for the current layout if multiple tools are used. The new piping layout will reduce the pressure drop at the sanders by 4-5 inches, drastically improving dust pickup; Appendix A includes spreadsheets showing the pressure calculations for a hypothetical system where the DC is installed in its current location, and with the proposed layout.

The DC will be located where the plywood rack currently is, and the plywood rack, ShopBot desk, and computer shelves will need to be moved to the left. This will require a three-phase 220V 50A hookup to be installed in the new location.

In addition, to reduce congestion around the 20" bandsaw and drum sander, an additional 220V line will need to be installed where the bandsaw is located on the CAD drawing. This will also reduce wear on those tools' plugs since plugs will not need to be switched out to use the 220V lines.

===Construction of Sound-Resistant Cabinet===
Before installing the new DC a sound-resistant cabinet will need to be constructed, as the new dust collector proposed is 7-8 decibels louder than the current system. The cabinet will be constructed with double-thick drywall, with two layers of staggered studs insulated with rockwool soundproofing batting; this construction method has an estimated sound transmission class (STC) of 55, resulting in a substantial reduction of ambient noise. See https://en.wikipedia.org/wiki/Sound_transmission_class for more information. Appendix A includes a diagram of the proposed wall construction.

In order to prevent sound coupling and reflecting with the walls and ceiling, the cabinet will not be fastened to the wall and ceiling and will instead have its own back wall and roof, constructed in the same way as the other walls. Return air will be vented through louvered and baffled return grates located on the top of the side walls. The door, which will also be constructed in the same way, will have seals to prevent sound escaping through the door gap.

The cabinet, as well as the DC when installed, will be fastened to the concrete slab floor with concrete anchor bolts.

===Purchasing new DC, air filters, ductwork, and blast gates===
The cyclone being proposed for purchase is the Grizzly G0638.

http://www.grizzly.com/products/Grizzly-10-HP-3-Phase-Cyclone-Dust-Collector/G0638

This DC can provide ~4000 CFM and 16 inches of static pressure, which is more than PS:1 is likely to require. It should be noted that as systems become 'worn in' and dust is entrained in bends, this pressure capacity will decrease somewhat. An 'oversized' system is better to reduce the maintenance needs. This system also include rope-pulled internal brushes for easily cleaning filter pleats (as opposed to the current method of taking them outside and scraping them clean).

In addition, to remove fine dust, three air filter units are proposed, using this Grizzly model:

The volume of the wood shop is 28,800 cubic feet; to achieve the recommended air exchange of 8-10 times per hour (using 9) a flow of 4320 CFM is needed (28,800 cubic feet * 9 volumes/hour * 1 hour/60mins). As discussed earlier about sizing the DC, a factor of safety is needed since maintenance will likely not always occur on schedule, and that the wood shop is not completely isolated from Hot Metals or the loading dock.

An inventory of the current ductwork at PS:1 was conducted, and it was determined that the list of ductwork provided in Appendix A is needed.

Ecogate provides an automated system called the 'GreenBox 12' that allows 12 tools to be hooked up to small 24V sensors that will trigger the DC system and blast gate when tools are used. The wires run along the ductwork and do not require any additional electrical work besides that needed at the DC. The system also comes with a netbook that allows the system to track power and tool usage. Ecogate claims their system can reduce power consumption of DC systems by up to 75% by selectively turning on the DC only when needed. Ecogate has agreed to give PS:1 a 10% discount, bringing the quote for the entire system to $8700. Appendix A includes an estimate from Ecogate.

===Installation of the system===
Should the vote pass, a more detailed work plan will be written to provide a order-of-operations for moving tools, constructing the cabinet, installing the electrical for the new system, installing the ductwork for the new system, and other phases needed in the project. Volunteers will be solicited to help, and minimal disturbance to use of the space will be the goal. It is anticipated that there may need to be a small number of days where the Woodshop is either closed for use or restricted in some way to allow volunteers to safely install the ducting.

==Cost Estimate==
Grizzly G0638: $4900 
Grizzly Air Filter: x3 
Duct Work (from Oneida Air Systems): $2000 
Ecogate System: $8700 
Electrical Work: $1000 
Construction materials for sound-proof cabinet: $2000 
Total: $18,600 
Add 10% for project incidentals: $20,500

== Goals ==
We believe the best course of action is to allocate $20,500 to allow the purchase of a new DC cyclone, air filters, automated blast gate system, and necessary ductwork and incidentals for installation of the ductwork. Undertaking this will improve air quality at PS:1 and general cleanliness in the Hot Metals and Woodshop area.

==Vote Language==
*Authorize the board, or an individual deputized by the board, to spend $20,500 for a new dust collector cyclone, air filters, ductwork, blast gates, and related expenses.
**Authorization to spend these funds will expire 12 months after the vote approval. Money could be allocated in phases if necessary as the project will likely occur in distinct phases.
*Authorize the board or an individual deputized by the board to draft a basic 'task list' or work plan to lay out tasks for installing the system, and to solicit volunteers for each phase.
*Authorize the board, or an individual deputized by the board, along with the volunteer group, to tape off work areas as needed in order to perform necessary work safely.

== Voting ==

== Receipts ==

== Appendix A ==

All the files references above can be found at this Google Drive link:

https://drive.google.com/drive/folders/18Sm54CsFdrE5_XgESwcmJWEmdbKc_Gn5?usp=sharing

[[Category:Votes]]
[[Category:2019 Votes]]

2019 Woodshop Dust Collection Vote

2019-01-16T00:04:07Z

Zacksasnow:

==Sponsors==
Zack Sasnow, Gary Newhouse

== History ==
* Open for discussion.
* Language Locked: TBD
* Vote: TBD

==Background==
In 2014, PS:1 purchased a ClearView cyclone dust collector (DC) for the Woodshop area. The vote and details of this can be found at: https://wiki.pumpingstationone.org/Wood_Shop_Dust_Collection.

Since 2014 PS:1's membership has increased substantially, and the Woodshop remains one of the most heavily used areas of PS:1. Some of the dustiest machinery in the shop (sanding equipment particularly) have not been connected to this system, and there is not adequate suction at farther machinery to collect dust effectively. As such, the current DC system has proven to be inadequate for current use.

A good reference for the dust collection theory discussed below can be found in Woodshop Dust Control by Sandor Nagyszalanczy.

==General Motivation==
Sawdust is a well-known respiratory irritant. A summary of health risks posed by sawdust can be found at https://en.wikipedia.org/wiki/Sawdust#Health_hazards. OSHA's permissible exposure limit (PEL) is 15 mg/m3 over 8 hours. In addition, general cleanliness around the Woodshop helps members have space to work on and store their projects, as well as reduce the extra cleaning time more diligent members have to spend to use machinery.

==Current Situation==
The dust meter in Hot Metals has frequently been read far above the OSHA PEL- for members who use Hot Metals and the Woodshop frequently, the current DC system is allowing an unhealthy amount of dust to remain suspended in the air. In addition any non-HEPA dust collector will not filter very fine particles that can still enter the air. Without proper air filtration fine dust will still be an issue in the shop.

In addition, many complaints have been brought up from members alleging other members are not cleaning tools after using, or sweeping the floor. Blast gates are often not opened or left open, hindering the efficacy of the DC to collect what dust it can collect. Given the ever-increasing membership of PS:1, it is likely that unintentional negligence will continue, and willing members have to spend extra time at the space cleaning sawdust up. Sawdust also often drifts into Hot Metals, becoming a potential fire hazard without extra cleaning.

Often when used the current DC is left on when not needed, left on overnight, or other power-consuming situations.

Lastly, sawdust obscures items on shelves, and reduces the usable space of areas without extra cleaning. Especially in hard-to-reach areas substantial layers of sawdust have settled and are re-suspended when bumped.

In addition, the current dust collector is very loud due to incomplete soundproofing in the closet.

==Phases of Proposal==
For the reasons mentioned above, an upgrade to the dust collection system is being proposed. This is mainly comprised of purchasing a larger, more powerful cyclone, re-working the piping to reduce pressure losses an optimize airflow, and install an automated blast gate system to automatically turn on the dust collection system when tools are being used and to prevent substantial pressure losses from open blast gates. To mitigate excessive noise and fine dust concerns, materials to build a sound-absorbing closet for the DC and two air filtration units are being proposed. Appendix A comprises a CAD drawing of the proposed moves and piping. This will involve several phases.

===Moving DC Closet and Some Tools===
The current piping layout in the Woodshop results in a long reach of piping between the DC and the table saw, lathe, and sanding areas; thus adding the lathe and sanders to the system would significantly reduce the pressure in the system that is already inadequate. Most light commercial models that PS:1 can fit in the Woodshop cannot provide adequate pressure for the current layout if multiple tools are used. The new piping layout will reduce the pressure drop at the sanders by 4-5 inches, drastically improving dust pickup; Appendix A includes spreadsheets showing the pressure calculations for a hypothetical system where the DC is installed in its current location, and with the proposed layout.

The DC will be located where the plywood rack currently is, and the plywood rack, ShopBot desk, and computer shelves will need to be moved to the left. This will require a three-phase 220V 50A hookup to be installed in the new location.

In addition, to reduce congestion around the 20" bandsaw and drum sander, an additional 220V line will need to be installed where the bandsaw is located on the CAD drawing. This will also reduce wear on those tools' plugs since plugs will not need to be switched out to use the 220V lines.

===Construction of Sound-Resistant Cabinet===
Before installing the new DC a sound-resistant cabinet will need to be constructed, as the new dust collector proposed is 7-8 decibels louder than the current system. The cabinet will be constructed with double-thick drywall, with two layers of staggered studs insulated with rockwool soundproofing batting; this construction method has an estimated sound transmission class (STC) of 55, resulting in a substantial reduction of ambient noise. See https://en.wikipedia.org/wiki/Sound_transmission_class for more information. Appendix A includes a diagram of the proposed wall construction.

In order to prevent sound coupling and reflecting with the walls and ceiling, the cabinet will not be fastened to the wall and ceiling and will instead have its own back wall and roof, constructed in the same way as the other walls. Return air will be vented through louvered and baffled return grates located on the top of the side walls. The door, which will also be constructed in the same way, will have seals to prevent sound escaping through the door gap.

The cabinet, as well as the DC when installed, will be fastened to the concrete slab floor with concrete anchor bolts.

===Purchasing new DC, air filters, ductwork, and blast gates===
The cyclone being proposed for purchase is the Grizzly G0638.

http://www.grizzly.com/products/Grizzly-10-HP-3-Phase-Cyclone-Dust-Collector/G0638

This DC can provide ~4000 CFM and 16 inches of static pressure, which is more than PS:1 is likely to require. It should be noted that as systems become 'worn in' and dust is entrained in bends, this pressure capacity will decrease somewhat. An 'oversized' system is better to reduce the maintenance needs. This system also include rope-pulled internal brushes for easily cleaning filter pleats (as opposed to the current method of taking them outside and scraping them clean).

In addition, to remove fine dust, three air filter units are proposed, using this Grizzly model:

The volume of the wood shop is 28,800 cubic feet; to achieve the recommended air exchange of 8-10 times per hour (using 9) a flow of 4320 CFM is needed (28,800 cubic feet * 9 volumes/hour * 1 hour/60mins). As discussed earlier about sizing the DC, a factor of safety is needed since maintenance will likely not always occur on schedule, and that the wood shop is not completely isolated from Hot Metals or the loading dock.

An inventory of the current ductwork at PS:1 was conducted, and it was determined that the list of ductwork provided in Appendix A is needed.

Ecogate provides an automated system called the 'GreenBox 12' that allows 12 tools to be hooked up to small 24V sensors that will trigger the DC system and blast gate when tools are used. The wires run along the ductwork and do not require any additional electrical work besides that needed at the DC. The system also comes with a netbook that allows the system to track power and tool usage. Ecogate claims their system can reduce power consumption of DC systems by up to 75% by selectively turning on the DC only when needed. Ecogate has agreed to give PS:1 a 10% discount, bringing the quote for the entire system to $8700. Appendix A includes an estimate from Ecogate.

===Installation of the system===
Should the vote pass, a more detailed work plan will be written to provide a order-of-operations for moving tools, constructing the cabinet, installing the electrical for the new system, installing the ductwork for the new system, and other phases needed in the project. Volunteers will be solicited to help, and minimal disturbance to use of the space will be the goal. It is anticipated that there may need to be a small number of days where the Woodshop is either closed for use or restricted in some way to allow volunteers to safely install the ducting.

==Cost Estimate==
Grizzly G0638: $4900
Grizzly Air Filter: x3
Duct Work (from Oneida Air Systems): $2000
Ecogate System: $8700
Electrical Work: $1000
Construction materials for sound-proof cabinet: $2000
Total: $18,600
Add 10% for project incidentals: $20,500

== Goals ==
We believe the best course of action is to allocate $20,500 to allow the purchase of a new DC cyclone, air filters, automated blast gate system, and necessary ductwork and incidentals for installation of the ductwork. Undertaking this will improve air quality at PS:1 and general cleanliness in the Hot Metals and Woodshop area.

==Vote Language==
*Authorize the board, or an individual deputized by the board, to spend $20,500 for a new dust collector cyclone, air filters, ductwork, blast gates, and related expenses.
**Authorization to spend these funds will expire 12 months after the vote approval. Money could be allocated in phases if necessary as the project will likely occur in distinct phases.
*Authorize the board or an individual deputized by the board to draft a basic 'task list' or work plan to lay out tasks for installing the system, and to solicit volunteers for each phase.
*Authorize the board, or an individual deputized by the board, along with the volunteer group, to tape off work areas as needed in order to perform necessary work safely.

== Voting ==

== Receipts ==

== Appendix A ==

All the files references above can be found at this Google Drive link:

https://drive.google.com/drive/folders/18Sm54CsFdrE5_XgESwcmJWEmdbKc_Gn5?usp=sharing

[[Category:Votes]]
[[Category:2019 Votes]]

2019 Woodshop Dust Collection Vote

2019-01-03T23:06:51Z

Zacksasnow:

2019 Woodshop Dust Collection Vote

2019-01-03T21:48:53Z

Zacksasnow: Created

==Sponsors==
Zack Sasnow

== History ==
* Open for discussion.
* Language Locked: TBD
* Vote: TBD

==Background==
In 2014, PS:1 purchased a ClearView cyclone dust collector (DC) for the Woodshop area. The vote and details of this can be found at: https://wiki.pumpingstationone.org/Wood_Shop_Dust_Collection.

Since 2014 PS:1's membership has increased substantially, and the Woodshop remains one of the most heavily used areas of PS:1. Some of the dustiest machinery in the shop (sanding equipment particularly) have not been connected to this system, and there is not adequate suction at farther machinery to collect dust effectively. As such, the current DC system has proven to be inadequate for current use.

A good reference for the dust collection theory discussed below can be found in Woodshop Dust Control by Sandor Nagyszalanczy.

==General Motivation==
Sawdust is a well-known respiratory irritant. A summary of health risks posed by sawdust can be found at https://en.wikipedia.org/wiki/Sawdust#Health_hazards. OSHA's permissible exposure limit (PEL) is 15 mg/m3 over 8 hours. In addition, general cleanliness around the Woodshop helps members have space to work on and store their projects, as well as reduce the extra cleaning time more diligent members have to spend to use machinery.

==Current Situation==
The dust meter in Hot Metals has frequently been read far above the OSHA PEL- for members who use Hot Metals and the Woodshop frequently, the current DC system is allowing an unhealthy amount of dust to remain suspended in the air.

In addition, many complaints have been brought up from members alleging other members are not cleaning tools after using, or sweeping the floor. Blast gates are often not opened or left open, hindering the efficacy of the DC to collect what dust it can collect. Given the ever-increasing membership of PS:1, it is likely that unintentional negligence will continue, and willing members have to spend extra time at the space cleaning sawdust up. Sawdust also often drifts into Hot Metals, becoming a potential fire hazard.

In addition, when used the current DC is often left on when not needed, left on overnight, or other power-consuming situations.

Lastly, sawdust obscures items on shelves, and reduces the usable space of areas without extra cleaning. Especially in hard-to-reach areas substantial layers of sawdust have settled and are re-suspended when bumped.

==Phases of Proposal==
For the reasons mentioned above, an upgrade to the dust collection system is being proposed. This is mainly comprised of purchasing a larger, more powerful cyclone, re-working the piping to reduce pressure losses an optimize airflow, and install an automated blast gate system to automatically turn on the dust collection system when tools are being used and to prevent substantial pressure losses from open blast gates. Appendix A comprises a CAD drawing of the proposed moves and piping. This will involve several phases.

===Moving DC Closet and Some Tools===
The current piping layout in the Woodshop results in a long reach of piping between the DC and the table saw, lathe, and sanding areas; thus adding the lathe and sanders to the system would significantly reduce the pressure in the system that is already inadequate. Most light commercial models that PS:1 can fit in the Woodshop cannot provide adequate pressure for the current layout if multiple tools are used. The new piping layout will reduce the pressure drop at the sanders by 4-5 inches, drastically improving dust pickup; Appendix A includes spreadsheets showing the pressure calculations for a hypothetical system where the DC is installed in its current location, and with the proposed layout.

The DC will be located where the plywood rack currently is, and the plywood rack, ShopBot desk, and computer shelves will need to be moved to the left. This will require a 220V hookup to be installed in the new location.

In addition, to reduce congestion around the 20" bandsaw and drum sander, an additional 220V line will need to be installed where the bandsaw is located on the CAD drawing. This will also reduce wear on those tools' plugs since plugs will not need to be switched out to use the 220V lines.

===Purchasing new DC, ductwork, and blast gates===
Need to include estimate from electrician here when received

The cyclone being proposed for purchase is the Grizzly G0638.

http://www.grizzly.com/products/Grizzly-10-HP-3-Phase-Cyclone-Dust-Collector/G0638

This DC can provide ~4000 CFM and 16 inches of static pressure, which is more than PS:1 is likely to require. It should be noted that as systems become 'worn in' and dust is entrained in bends, this pressure capacity will decrease somewhat. An 'oversized' system is better to reduce the maintenance needs.

The cost of this model is $4894, including shipping.

An inventory of the current ductwork at PS:1 was conducted, and it was determined that the list of ductwork provided in Appendix A is needed. Purchased from Oneida Air Systems, the total cost of duct work, a crimping tool if needed, and shipping will be $2000.

Ecogate provides an automated system called the 'GreenBox 12' that allows 12 tools to be hooked up to small 24V sensors that will trigger the DC system and blast gate when tools are used. The wires run along the ductwork and do not require any additional electrical work besides that needed at the DC. The system also comes with a netbook that allows the system to track power and tool usage. Ecogate claims their system can reduce power consumption of DC systems by up to 75% by selectively turning on the DC only when needed. Ecogate has agreed to give PS:1 a 10% discount, bringing the quote for the entire system to $8700. Appendix A includes an estimate from Ecogate.

This brings the total estimate to the project to $16,000plus electrical, rounding the price up for incidentals such as ducting tape, tools, or other incidentals encountered during the installation.

===Installation of the system===
Should the vote pass, a more detailed work plan will be written to provide a order-of-operations for moving tools, installing the electrical for the new system, installing the ductwork for the new system, and other phases needed in the project. Volunteers will be solicited to help, and minimal disturbance to use of the space will be the goal. It is anticipated that there may need to be a small number of days where the Woodshop is either closed for use or restricted in some way to allow volunteers to safely install the ducting.

== Goals ==
We believe the best course of action is to allocate $16,000plus electrical to allow the purchase of a new DC cyclone, automated blast gate system, and necessary ductwork and incidentals for installation of the ductwork. Undertaking this will improve air quality at PS:1 and general cleanliness in the Hot Metals and Woodshop area.

==Vote Language==
*Authorize the board, or an individual deputized by the board, to spend $16,000plus electrical new dust collector cyclone, ductwork, blast gates, and related expenses.
**Authorization to spend these funds will expire 6 months after the vote approval.
*Once machine is purchased, authorize the board or an individual deputized by the board to draft a basic 'task list' or work plan to lay out tasks for installing the system, and to solicit volunteers for each phase.

== Voting ==

== Receipts ==

== Appendix A ==

All the files references above can be found at this Google Drive link:

https://drive.google.com/drive/folders/18Sm54CsFdrE5_XgESwcmJWEmdbKc_Gn5?usp=sharing

[[Category:Votes]]
[[Category:2019 Votes]]

Wood shop tip lists

2018-10-09T15:49:14Z

Zacksasnow:

This area is to work on some 'tips for success' for each tool, to eventually make into signs to put near the tool. This will help stop the same repeatable errors from happening.

==SawStop Table Saw==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always open the dust collector gate and turn on the dust collector prior to working with the table saw. Close the gate when done.

*This saw has a built-in safety brake that will trigger when contact is made with flesh or conductive material. Check your material for metal pieces using the metal detector. DO NOT CUT THE FOLLOWING ON THIS SAW:
**Mirrored acrylic
**Laser cut pieces (the black carbon residue is conductive)
**Aluminum or other conductive metal
**Any other conductive materials

*Use a cross-cut sled or miter gauge when making cross-cuts or miter cuts. Do not use the fence when using a cross-cut sled or miter gauge. Generally, a cross-cut sled or miter gauge should be used if the longest edge of the piece can't be supported on the fence.

*Stand to the side of the blade when cutting - do not stand directly behind the blade in the line of kickback.

*If you cannot hold the piece firmly when cutting, ask for help. Use push-sticks if necessary. Hold the workpiece firmly against the fence or miter gauge during the entire cut.

*Clean up the work area when you're done!

==Rockwell 20" Bandsaw==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Check the blade for kinks or breaks before use. Replace blade if necessary.

*Lower the blade guide to slightly above workpiece to minimize blade drift. Check tightness of guide blocks. Check the tension of the blade.

*Wider blades cannot cut as tight of a curve as thinner blades. If the saw makes squealing noises when cutting you are likely stressing the blade.

*Clean up the work area when you're done!

==Bosch Sliding Compound Miter Saw==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always secure your workpiece properly before making a cut. Use clamps and stop blocks as needed. Do not hold pieces with your hands close to the blade.

*Allow the blade to rev up to full speed before making a cut. Do not lift up the blade after cutting until it has come to a full stop.

*Check the dust collection bin below the saw and empty if full.

*Clean up the work area when you're done!

==Supermax Drum Sander==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always turn on the dust collector and open the dust collector gate prior to working with the drum sander. Close the gate when done.

*The height adjustment on this tool is very sensitive - no more than a 1/16th-1/8th turn is typically needed to adjust the height enough. When in doubt, start high enough that the work piece barely touches the bar and adjust by small amounts until you reach the work piece.

*Do not sand or polish anything on the conveyor belt.

*If the light turns red on the conveyor belt speed control, the sanding drums are under too much stress. Raise the drums and do lighter passes, or slow the belt down.

*Clean up the work area when you're done!

==Craftsman Drill Press==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*USE FOR WOOD ONLY. Please use the drill press in Small Metals for drilling metal. Do not use oil or other cutting fluids on this drill press. Oil can leave unsightly stains on wood.

*Secure your piece with clamps or a vise prior to drilling.

*Use a waste board or the depth stops to prevent the drill from going into the table.

*Please put back drill bits in their proper place so others can find them easily.

*Clean up the work area when you're done!

==Excalibur Router Table==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*If available, attach a ShopVac hose to rear dust port on the table to collect sawdust during use.

*Adjust the height of the router with a 6mm hex key. Do not use the wrong size key for the height adjustment.

*Ensure the bit can spin freely and does not catch the fence prior to making your cut.

*Bits spin counterclockwise looking down - always make your cuts feeding against the spin of the bit (i.e. from right to left using the front side of the bit). Feeding in the spin direction can catch the board and is not safe to do.

*Clean up the work area when you're done!

==Grizzly Jointer==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Check area around chip chute (lower-left side of the jointer) and clean out if excessive debris is present. Chute should be clear for chips to fly out prior to using.

*Check fence for squareness and check that the infeed table is not too much lower (typically 1/16" or less for most uses) than the outfeed table. Make sure all parts are secure before using.

*Feed your workpiece slowly from right to left. Use grips as needed to hold the workpiece and keep your hands well away from the cutter heads.

*Clean up the work area when you're done!

==Jet Lathe==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always wear a face shield when the lathe is in use, and ensure there is no loose clothing or jewelry that could catch on the lathe.

*Ensure your piece is securely fixed in the chuck and does not wobble before turning the lathe on.

*Always hold your cutting tool stable on the guide when cutting - do not freehand!

*Clean up the work area when you're done!

==Laguna 16" Planer==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always turn on the dust collector and open the dust collector gate prior to working with the planer. Close the gate when done.

*Check your workpiece for metal using the metal detector before planing - metal damages the cutter heads.

*The height gauge on this tool is no longer accurate - always check the height of the cutter head relative to your workpiece before beginning a cut.

*Do not plane pieces thinner than 1/4" or shorter than the length of the cutting area (from roller to roller). Your work piece should be sticking out of one end of the planer during the whole pass.

*Clean up the work area when you're done!

[[Category:Wood Shop]]

Hot Metals Belt Sander

2018-07-27T14:46:10Z

Zacksasnow: /* List of Currently Authorized Users */

{{Template:EquipmentPage
|owner = PS:One
|hostarea = Hot Metals
|certification = yes
|hackable = no
|model = TLS-362
|serial = SERIAL NUMBER
|arrived = 11/2016
|where = Hot Metals, rack wall
|doesitwork = yes
|contact = [[:Category:Hot Metals|Hot Metals Area Host]]
|value = $500
|image = TLS-MT362 Multitool-Bench-Grinder1 LRG.jpg
}}

This is a brand new page. It needs an equipment template applied to it!

If you know more about this machine, please update this wiki page and make an equipment label for it.

Information to gather:

* status
* how to get authorized
* photo of the thing
* make and model, serial number
* type of electrical power required
* parts numbers or links for ordering consumables (belts!)
* link to service manuals, operator's manuals
* who owns it?

== List of Currently Authorized Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
! Date
|-
| Sam Paris
| Daron(?)
|
|-
| [[User:Andrewvaughan|Andrew Vaughan]]
| Chris Iacullo
| May 11, 2017
|-
| Andrew Wingate
| Chris Iacullo
| July 6, 2017
|-
| Miriam Stevens
| Chris Iacullo
| July 27, 2017
|-
| Nils Werner
| Daron Wooding
| September 16, 2017
|-
|[[User:Ekaj|Jacob Snyder]]
|Daron Wooding
|9/16/17
|-
| Stephanie Pelzer
| Chris Iacullo
| 1/11/18
|-
| Chris Versteeg
| Chris Iacullo
| 1/11/18
|-
| Aaron Vander Bee
| Daron Wooding
| 3/17/18
|-
| Brandon Kennedy
| Daron Wooding
| 3/17/18
|-
| Wayne Hendryx
| Chris Iacullo
| 4/11/18
|-
| Matt Maggio
| Chris Iacullo
| 5/10/18
|-
| Ruy Calderon
| Chris Iacullo
| 5/24/18
|-
| Jake Chaitkin
| Chris Iacullo
| 5/24/2018
|-
| Nick Prorok
| Chris Iacullo
| 6/07/18
|-
| Daniel Willmott
| Chris Iacullo
| 6/21/18
|-
| Kevin Wendt
| Abel Greenwald
| 7/6/2018
|-
| Zack Sasnow
| Chris Iacullo
| 7/26/2018
|-}

[[Category: Hot Metals]]

DeWalt Chop Saw

2018-07-27T14:45:19Z

Zacksasnow: /* List of Currently Authorized Users */

{{Template:EquipmentPage
|owner=PS1
|model=14" Chop Saw
|serial=?
|arrived=5/10/2015
|doesitwork=yes
|contact=Ron Olson
|where=Hot Metals
|certification=yes
|hackable=no
|value=$200
|image=IMG_2204.JPG
|hostarea = Hot Metals
}} 
== Status ==
This tool is currently broken - the trigger does not work and the saw will start up as soon as it is plugged in.
Exercise extreme caution.
== Authorization ==
Authorization is done via the Tier 1 class
== List of Currently Authorized Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
! Date
|-
|Hunter Koerner
|Ron Olson
|6/14/15
|-
|Raj Perera
|Ron Olson
|6/14/15
|-
|-
|Erik Wessing
|Ron Olson
|
|-
|Aji Slater
|Ron Olson
|7/12/15
|-
|Jim Baker
|Ron Olson
|
|-
|Todd Allen
|Ron Olson
|
|-
|Tom Boeman
|Ron Olson?
|8/30/15
|-
|Jonathan Levine
|Todd Allen
|9/23/15
|-
|Lauren Svedman
|Ron Olson
|
|-
|Niko Hawley
|Ron Olson
|
|-
|Glenn Powers
|Ron Olson
|10/18/15
|-
|Aaron Carlock
|Ron Olson
|11/18/15
|-
|Jennie P
|Ron Olson
|11/18/15
|-
|Kurt Ziegel
|Ron Olson
|11/18/15
|-
|Mike Forkan
|Ron Olson
|11/18/15
|-
|Marcin Ignasiak
|Ron Olson
|
|-
|Greg Kudlacz
|Ron Olson
|
|-
|Elizabeth Arundel
|Ron Olson
|10/18/15
|-
|Daniel Maziarz
|Ron Olson
|
|-
|Jean Michel Crettaz
|Ron Olson
|
|-
|Dafe Hughes
|Ron Olson
|12/16/15
|-
|Kelly Steensma
|Eric Beauchamp
|11/19/15
|-
|Dan (Mike) Arwine
|Eric Beauchamp
|11/19/15
|-
|Andrew Dalesandro
|Michael Patton
|1/10/16
|-
|Peter Brask
|Eric Beauchamp
|1/14/16
|-
|Tony Johnson
|Michael Patton
|1/10/16
|-
|Brandon Love
|Michael Patton
|1/27/16
|-
|Connor Sullivan
|Tom Judge
|1/22/16
|-
|Keith Couture
|Ron Olson
|3/1/16
|-
|Adam Stafford
|Michael Patton
|4/17/16
|-
|Jordan Montes
|Ron Olson
|5/4/16
|-
|Carlos Garcia
|Michael Patton
|6/5/16
|-
|Ian Monroe
|Michael Patton
|6/29/16
|-
|Ken Burkhardt
|Andrew Carmadella
|
|-
|Joe Iklov
|Michael Patton
|6/29/16
|-
|Jim Brink
|Michael Patton
|6/29/16
|-
|Frank Bowles
|Michael Patton
|6/29/16
|-
|Eugene Liokumovich
|Michael Patton
|
|-
|Matthew Quigley
|Michael Patton
|
|-
|Sam Olendorf
|Michael Patton
|
|-
|Brian Cuocci
|Michael Patton
|10/5/16
|-
|[[User:ajasani|Ashish Jasani]]
|Michael Patton
|11/7/16
|-
| [[User:Andrewvaughan|Andrew Vaughan]]
| Chris Iacullo
| 5/11/17
|-
| Andrew Wingate
| Chris Iacullo
| 7/6/17
|-
| Miriam Stevens
| Chris Iacullo
| 7/27/17
|-
|[[User:Ekaj|Jacob Snyder]]
|Daron Wooding
|9/16/17
|-
|Jacqueline Villa
|Maria Miller
|10/3/17
|-
|Daron Wooding
|Nils Werner
|9/16/17
|-
|Wally Ibrahim
|Daron Wooding
|10/21/17
|-
| Stephanie Pelzer
| Chris Iacullo
| 1/11/18
|-
| Chris Versteeg
| Chris Iacullo
| 1/11/18
|-
| Kari Danek
| Chris Iacullo
| 1/25/18
|-
| Mike Ice
| Daron Wooding
| 2/17/18
|-
| Aaron Vander Bee
| Daron Wooding
| 3/17/18
|-
| Brandon Kennedy
| Daron Wooding
| 3/17/18
|-
| Jonathan Frink
| Chris Iacullo
| 1/25/18
|-
|Gary Newhouse
|Eric Beauchamp
|4/26/18
|-
| Wayne Hendryx
| Chris Iacullo
| 4/11/18
|-
| Matt Maggio
| Chris Iacullo
| 5/10/18
|-
| Jake Chaitkin
| Chris Iacullo
| 5/24/2018
|-
| Kevin Wendt
| Abel Greenwald
| 7/6/2018
|-
| Zack Sasnow
| Chris Iacullo
| 7/26/2018
|-}
[[Category:Shop Equipment]]
[[Category:Fabrication]]
[[Category:Hot Metals]]

Millermatic 252

2018-07-27T14:44:37Z

Zacksasnow: /* List of Currently Authorized Users */

{{Template:EquipmentPage
|image=IMG_3785.jpg
|owner=PS:One
|model=Millermatic 252
|serial=MH170451N
|arrived=May, 2017
|doesitwork=yes
|contact=Ron Olson
|where=Hot Metals
|certification=yes
|hackable=no
|value=$3800
|hostarea = Hot Metals
}}

For safety tips and a general operational overview, see the article on PS1's [[MIG welders]].

==Official Information==
===Manual===
[https://www.millerwelds.com/files/owners-manuals/O230693L_MIL.pdf Manual for the Millermatic 252 on Miller Electric's site]
===Speeds and Feeds Guides===
[https://docs.google.com/spreadsheets/d/1CJpimBJEAodCKnKHwkKSR2MHZgksYvYgagw921qbFZo/edit?usp=sharing Speeds and feeds from the manual for this machine]
===Marketing Material===
[https://www.millerwelds.com/equipment/welders/mig-gmaw/millermatic-252-mig-welder-m00218 Glossy]

== List of Currently Authorized Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
! Date
|-
|Ron Olson
|Danger Committee
|
|-
|Tom Judge
|Danger Committee
|
|-
| [[User:Andrewvaughan|Andrew Vaughan]]
| Chris Iacullo
| May 11, 2017
|-
| Andrew Wingate
| Chris Iacullo
| July 6, 2017
|-
| Miriam Stevens
| Chris Iacullo
| July 27, 2017
|-
|[[User:Ekaj|Jacob Snyder]]
|Daron Wooding
|9/16/17
|-
|Daron Wooding
|Touly Phiachantharath
|-
| Nils Werner
| Daron Wooding
| Sep 16, 2017
|-
| Stephanie Pelzer
| Chris Iacullo
| 1/11/18
|-
| Chris Versteeg
| Chris Iacullo
| 1/11/18
|-
| Kari Danek
| Chris Iacullo
| 1/25/18
|-
| Aaron Vander Bee
| Daron Wooding
| 3/17/18
|-
| Molly Adamski
| Daron Wooding
| 3/17/18
|-
| Brandon Kennedy
| Daron Wooding
| 3/17/18
|-
| Jonathan Frink
| Chris Iacullo
| 4/19/18
|-
| Wayne Hendryx
| Chris Iacullo
| 4/11/18
|-
| Matt Maggio
| Chris Iacullo
| 5/10/18
|-
| Jake Chaitkin
| Chris Iacullo
| 5/24/2018
|-
|[[user:Brendanf|Brendan Fortune]]
|[[user:Tachoknight|Ron Olson]]
| 12-May-2018
|-
| Nick Prorok
| Chris Iacullo
| 6/07/18
|-
| Daniel Willmott
| Chris Iacullo
| 6/21/18
|-
| Zack Sasnow
| Chris Iacullo
| 7/26/18
|-}

[[Category:Welder]]
[[Category:Shop Equipment]]
[[Category:Fabrication]]
[[Category:Hot Metals]]

CNC Plasma Cutter

2018-07-11T23:06:27Z

Zacksasnow:

{{Template:EquipmentPage
|owner = PS:One
|hostarea = CNC
|certification = yes
|hackable = no
|model = N.A.
|serial = N.A.
|arrived = 10/16
|where = Hot metals
|doesitwork = yes
|contact = CNC Area Host
|value = $6000
|image = IMG_4045.JPG
}}

== Status ==

Working. Stay tuned for an announcement about authorizations.

== Authorisation ==

Authorisation requirements:

* This is not a commercial machine; it was hand-built at PS1 and as such there is no website to check, nor any manual to read. You must be willing to accept the fact that the machine can be quirky and you may have to do some troubleshooting when using it (hopefully not, but ¯\_(ツ)_/¯).
* You should be familiar with how plasma cutters work (at the very least, read this: https://en.wikipedia.org/wiki/Plasma_cutting). If you can swing it, please get authorized on the Miller handheld plasma machine beforehand; this is not a requirement, just a useful suggestion.
* Read all of this page about the machine: https://wiki.pumpingstationone.org/CNC_Plasma_Cutter
* Read and be willing to add your experience/knowledge of using the machine here: https://wiki.pumpingstationone.org/Talk:CNC_Plasma_Cutter

[[CNC Plasma Cutter Authorisation]] has more details.

== Drawing guidelines ==

* No sharp corners, all corners should be filleted with at least a 1/16" radius
* The thicker the part, the larger the smallest feature
** Small holes 1/4" and under are not advisable
** Holes under 3/4" on 3/8" plate are not advisable
** Not all these sizes are learnt yet, this is why you need extra material
* Acceptable drawing formats:
** DXF
** SWF
* Acceptable drawing formats for review:
** DXF
** SWF
** AI

== Safety and Protective Equipment ==

* Number 5 shades when a job is running
* Thick gloves when handling freshly cut parts
* Hearing protection recommended
* Respirator/mask while cutting

== Procedures ==

=== Machine Startup ===
Fill water table if not filled already. Takes about 35 minutes to fill. Be sure to have the splash guard on it so when it's filled the air does not spray water everywhere.

# Wipe down machine with clean dry clotha
# Log in to machine
# Turn on air
# Make sure e-stop is depressed
# Turn on control box
# Start Mach3
# Clear e-stop
# Raise Z
# Move torch to end of table
# Remove torch shield and inspect for dross build up
# Reinstall torch shield
# Turn on plasma cutter
# Check cutter status (Air/torch/etc)

=== Machine Shutdown ===

# Hit e-stop
# Exit Mach3
# Turn off plasma cutter
# Turn off air
# Turn off control box
# Clean torch shield
# Sweep under table
# Wipe down machine with clean dry cloth
# Wipe down computer
# '''Leave the area cleaner than you found it'''

=== Running A Job ===

=== Starting a job from a particular line of code (needs update)===
*Run from here
*Select next line

=== Previewing a job (needs update) ===
*Load file
*Select the 'Run BLK' button in the interface or type Alt-N
*Press the start job button - this will step through each line of code
(warning: includes torch homing and torch ignite so be careful)
*You can step backwards though a job by pressing the 'reverse order' button.

=== Job Crashes ===

==== SmoothStepper Buffer Under run ====

'''Your work piece is trash, start again, home position lost'''

# Click through error
# Start your job again

Causes:

* Communication error between smooth stepper and PC

==== Touch off failure ====

'''Your work piece is not trash yet, but might be if you don't follow these steps'''

One of the following happened:

* Touch off get stuck with torch touching the plate
* Touch off fails to detect plate and rams into the plate
* Error probe ignored in status bar - If this is the case clean the shield nozzle, dross has gotten inside, do not move work piece

Do This:

# Hit escape '''ONCE''', not e-stop, not reset, escape
# Double click in the g-code window to display line numbers eg: 20:N0100 G91.... rather than N0100 G91....
# Look for the current line, it should be highlighted and be: G31 Z -100
# Look up a few lines for the torch moving to safe height: G00 Z1.5
# In the operator console click in the line number box
# Type in the line number of the safe hight move and hit return
# Highlighted line should change to that line
# Hit "Set next line" button
# Hit cycle start

Causes:

* Dross has built up inside shield
* Work piece is flapping around like a flag in a breeze, put some weights on it
* Dross/corrosion on the plate cause a none conductive area where the torch touched off
* Torch cable has become too taught and caused the probe connection to come loose or the probe ring not to touch the torch shield

==== Torch fails to ignite ====

'''Your work piece is not trash yet, but might be if you don't follow these steps'''

Mach3 shows job stuck on M3 command.

# Hit F5 to re-ignite the torch (possibly twice)
# Job should continue once M3 detects arc transfer signal from the plasma cutter

Causes:

* Unknown at this time

==== Mach3 Crash ====

'''Your work piece is trash, start again'''

# Shutdown the control box
# Close Mach3
# Turn on control box
# Start Mach3
# Run your job again

Causes:

* Unknown at this time

== Sheet Cam ==

https://www.youtube.com/user/arclightdynamics/videos has good tutorials.

Sheet Cam settings always use the last setting. So double check it's what you want.

Origin is bottom left. Origin on the machine is back left. Brown box is the material size, but it doesn't need to be set.

It's a good idea to have a bounding box on your work so it's placed correctly.

Isolate paths by selecting them then put them in a new layer. This includes the previously mentioned bounding box.

Cuts can be inside edge, outside edge or on the line. A lead in is a good idea to help keep the cuts clean. Lead out has not been tested but may help.

The post-processor to use for this machine is named 'PS1 Plasma'. It's already included in the list of post-processors on the installed copy of SheetCam.

=== Manual Controls ===
* Arrow keys move X/Y
* Shift PageUp/PageDown moves the Z axis

Click the zero button to set home. (this is from memory, please correct -- Burton)

== Todo List ==

* Documentation

Squareness todo:

* Physical end stops - probably want to move the wiring out of the X axis tubes for this
* Limit switches on A-axis (slaved to X, the rail against the wall)

This will allow both manual squareness and automatic machine homing. Mach 3 has a routine that will home the X axis with the slave, then adjust which ever one did not hit the home switch independently.

Water table todo:

* <s>Fix 2 pin hole leaks (one at each end of tank)</s>
* <s>Fit bladder input line (so it doesn't collect crap in the tank)</s>
* Wash out old compressor tank
* <s>Trim the top of the side where the A axis hardware grazes the top of the tank.</s>
* Paint the outside of the tank
* <s>Treat the water with the green goo</s>

Plumbing/wiring todo:

* Extend air line to under table to create a manifold for table mounted air consumers
* Run large conduit for 220 outlet for the plasma cutter
* Run small conduit for data/estop between the table and the PC
* Run black pipe for connecting the table to the bladder (old compressor tank)
* Water line from north side of the shop, with input into the old compressor tank
* Air lines to the compressor tank (one vent on from the compressor)
* Run ethernet line to PC so its not on wifi any more
* Z axis limit switches

Plate marker todo:

* Design and cut new y-axis trolly or offset plate to carry torch and marker
* Machine mount for engraver
* Mount new trolly with air slide and Z axis
* Plumbing and wiring
* Pen mount as well as engraver?

35A Fine Cut todo:

* Build floating Z axis using left over linear rail
* How to multiplex the digitise input for touch off? Relays to switch digitise input from ohmic sensor to switch on head? (and disconnect the switch from the z limit array) (the switch should be in the z limit switch array by default incase the THC plunges the torch into the work piece)

Roundness/cut quality todo:

* <s>Y Axis pulsing - new connection spigot for drive year to fix eccentric rotation of gear</s>
* Remove and clean X axis gears, reinstall and use loctite on set screws (the keep backing off)
* Make sure all bearings are right against the rails so there is no slop
* <s>Investigate backlash and configure mach3 is required</s> - 0.0001 on X, Y and A
* Get quote for installing ground rod next to the table and execute it
* Look into THC issues (cut rippling) if still present after ground rod - possible Z axis flex in the mount to the Y carriage.
* Why is the THC seeing ~80V for a good clean cut from the hypertherm? Is the internal voltage divider broken (is this why the machine was retrofitted with a dangerous high voltage tap?)? Or is this related to a bad ground at the table?
* Motion pauses: (Seen on large 3'x2' complex cuts)
** Why are there zero move G1's at the end of curves generated with G2's
** <s>Do we need to add a CV on G-Code in the preamble of the post processor</s> - Does not appear to need this
** Smooth stepper under-run errors - I have only seen this when jogging not cutting, mostly related to rapiding the Z, maybe reduce the micro stepping on the driver for the new threaded drive step count is huge per inch which could be hurting us
** <s>Axis and Core frequency tuning for the smooth stepper?</s> - Dropped to 64k on X,Y,A
** <s>Look ahead tuning</s> - increased to 150
** Is CV plasma mode hurting us?
** <s>System problems, AV jamming things up?</s> - low cpu load not an issue

Ohter things:

* Cleaning/maintenance schedule
* Shelves/lockers in the unused space under the table for project/tool/etc storage?
* Materials storage ideas?
** sheet goods
** 20-24' bar/tube stock

== Future Items ==

* Tube attachment
* scribe attachment

== Torch Consumables ==

The torch is a T45m hypertherm machine torch.

{| class="wikitable" border="1"
!colspan="3"|Consumables Change Log
|-
! Date
! What
! By
|-
|6/10/17
|electrode, nozzle
|Andrew Camardella
|-
|}

[http://www.thefabricator.com/article/plasmacutting/plasma-cutting-maintenance-are-you-throwing-money-away What does a worn electrode look like?]

Torch tips components are consumables. If you are getting a wide kerf or the plasma torch isn't cutting through the materials anymore you may need to change the tip parts. To change the consumables disconnect the ground clip from the black retaining cap and unscrew the entire tip from the retaining cap.

=== Standard ===
* Shield P/N: 220673
* Deflector P/N: 2206732
* Retaining Cap - Ohmic P/N: 220719
* Nozzle P/N: 220671
* Electrode P/N: 220669
* Swirl Ring P/N: 220670

=== Fine Cut ===

'''THERE IS CURRENTLY NO POST PROCESSOR FOR RUNNING WITH THESE CONSUMABLES INSTALLED'''

'''NOTE''': These parts are for a t30 unshielded torch, they are compatiable with the T45m when it is run at a setting lower than 30A and cutting materials thinner than 3/16". Ohmic sensing will not work with these parts installed.

* Deflector P/N: 2206732
* Retaining Cap - Ohmic P/N: 220483
* Nozzle P/N: 220480
* Electrode P/N: 220479
* Swirl Ring P/N: 220478

[[:File:T45m.pdf|Consumables catalog page]]

== Feeds and Speeds ==

=== T45m Shielded Consumables ===

==== Mild Steel ====

{| class="wikitable"
!colspan="5"|
!colspan="2"|Recommended
!colspan="2"|Maximum
|-
!Arc Current (a)
!Material Thickness
!Torch-to-work distance (in)
!Initial Piece hieght (in)
!Pierce time delay (s)
!Cut Speed (ipm)
!Arc Voltage (V)
!Cut Speed (ipm)
!Arc Voltage (V)
|-
|rowspan="4"|30
|0.018" 26Ga
|rowspan="4"|0.06"
|rowspan="4"|0.15"
|rowspan="3"|0.0
|?
|117
|400
|118
|-
|0.030" 22Ga
|?
|116
|400
|117
|-
|0.036" 20Ga
|?
|115
|400
|117
|-
|0.060" 18Ga
|0.2
|?
|111
|280
|115
|-
|rowspan="12"|45
|0.036" 20Ga
|rowspan="12"|0.06"
|rowspan="8"|0.15"
|rowspan="2"|0.0
|380
|115
|400
|112
|-
|0.060" 16 Ga
|150
|116
|400
|115
|-
|0.075" 14Ga
|0.1
|150
|117
|360
|115
|-
|0.105" 12Ga
|0.3
|130
|117
|240
|115
|-
|0.135" 10Ga
|0.4
|110
|117
|175
|115
|-
|0.188" 3/16"
|0.5
|85
|118
|110
|115
|-
|0.250" 1/4"
|0.6
|60
|120
|75
|116
|-
|0.375" 3/8"
|0.9
|32
|122
|40
|116
|-
|0.500" 1/2"
|colspan="2" rowspan="4"|Edge Start Recommended
|4
|132
|25
|125
|-
|0.625" 5/8"
|3
|138
|14
|127
|-
|0.750" 3/4"
|2
|140
|10
|131
|-
|1.000" 1"
|?
|146
|5
|142
|-
|}

==== Stainless Steel ====

{| class="wikitable"
!colspan="5"|
!colspan="2"|Recommended
!colspan="2"|Maximum
|-
!Arc Current (a)
!Material Thickness
!Torch-to-work distance (in)
!Initial Piece hieght (in)
!Pierce time delay (s)
!Cut Speed (ipm)
!Arc Voltage (V)
!Cut Speed (ipm)
!Arc Voltage (V)
|-
|rowspan="4"|30
|0.018" 26Ga
|rowspan="4"|0.06"
|rowspan="4"|0.15"
|rowspan="3"|0.0
|?
|117
|400
|123
|-
|0.030" 22Ga
|?
|116
|400
|121
|-
|0.036" 20Ga
|?
|115
|400
|119
|-
|0.060" 18Ga
|0.2
|?
|111
|185
|118
|-
|rowspan="12"|45
|0.036" 20Ga
|rowspan="12"|0.06"
|rowspan="8"|0.15"
|rowspan="2"|0.0
|?
|115
|400
|109
|-
|0.060" 16 Ga
|138
|116
|400
|125
|-
|0.075" 14Ga
|0.1
|?
|117
|360
|115
|-
|0.105" 12Ga
|0.3
|?
|117
|200
|116
|-
|0.135" 10Ga
|0.4
|?
|117
|155
|118
|-
|0.188" 3/16"
|0.5
|?
|118
|85
|118
|-
|0.250" 1/4"
|0.6
|?
|120
|55
|120
|-
|0.375" 3/8"
|0.8
|?
|122
|32
|121
|-
|0.500" 1/2"
|colspan="2" rowspan="2"|Edge Start Recommended
|?
|?
|18
|128
|-
|0.750" 3/4"
|?
|?
|9
|131
|-
|}

==== Aluminium ====

{| class="wikitable"
!colspan="5"|
!colspan="2"|Recommended
!colspan="2"|Maximum
|-
!Arc Current (a)
!Material Thickness
!Torch-to-work distance (in)
!Initial Piece hieght (in)
!Pierce time delay (s)
!Cut Speed (ipm)
!Arc Voltage (V)
!Cut Speed (ipm)
!Arc Voltage (V)
|-
|rowspan="3"|30
|0.018" 26Ga
|rowspan="3"|0.06"
|rowspan="3"|0.15"
|0.0
|360
|117
|400
|120
|-
|0.060" 16Ga
|rowspan="2"|0.2
|340
|118
|400
|121
|-
|0.075" 14Ga
|215
|118
|270
|121
|-
|rowspan="11"|45
|0.060" 16Ga
|rowspan="12"|0.06"
|rowspan="7"|0.15"
|rowspan="3"|0.0
|360
|116
|400
|114
|-
|0.075" 14Ga
|340
|117
|400
|116
|-
|0.105" 12 Ga
|280
|120
|360
|119
|-
|0.135" 10Ga
|0.1
|220
|122
|280
|120
|-
|0.188" 3/16"
|0.2
|100
|123
|130
|120
|-
|0.250" 1/4"
|0.3
|80
|123
|100
|120
|-
|0.375" 3/8"
|0.5
|33
|130
|42
|125
|-
|0.500" 1/2"
|colspan="2" rowspan="2"|Edge Start Recommended
|20
|134
|25
|130
|-
|0.750" 3/4"
|8
|143
|10
|138
|-
|}

=== T30v Unshielded Fine cut Consumables ===
'''THERE IS CURRENTLY NO POST PROCESSOR FOR RUNNING WITH THESE CONSUMABLES INSTALLED'''
==== Mild Steel ====
{| class="wikitable"
!colspan="5"|
!colspan="2"|Recommended
!colspan="2"|Maximum
|-
!Arc Current (a)
!Material Thickness
!Torch-to-work distance (in)
!Initial Piece hieght (in)
!Pierce time delay (s)
!Cut Speed (ipm)
!Arc Voltage (V)
!Cut Speed (ipm)
!Arc Voltage (V)
|-
|rowspan="7"|30
|0.018" 26Ga
|rowspan="7"|0.02
|rowspan="7"|0.1
|rowspan="3"|0.0
|350
|105
|400
|98
|-
|0.030" 22Ga
|320
|102
|400
|103
|-
|0.036" 20Ga
|280
|101
|350
|100
|-
|0.060" 16Ga
|0.2
|175
|97
|220
|100
|-
|0.075" 14Ga
|rowspan="3"|0.4
|120
|98
|150
|97
|-
|0.105" 12Ga
|80
|96
|100
|96
|-
|0.135" 10Ga
|50
|100
|65
|101
|-
|}

==== Stainless Steel ====
{| class="wikitable"
!colspan="5"|
!colspan="2"|Recommended
!colspan="2"|Maximum
|-
!Arc Current (a)
!Material Thickness
!Torch-to-work distance (in)
!Initial Piece hieght (in)
!Pierce time delay (s)
!Cut Speed (ipm)
!Arc Voltage (V)
!Cut Speed (ipm)
!Arc Voltage (V)
|-
|rowspan="7"|30
|0.018" 26Ga
|rowspan="7"|0.02
|rowspan="7"|0.1
|rowspan="3"|0.0
|350
|103
|400
|102
|-
|0.030" 22Ga
|320
|198
|400
|100
|-
|0.036" 20Ga
|300
|97
|380
|98
|-
|0.060" 16Ga
|0.2
|150
|99
|190
|98
|-
|0.075" 14Ga
|rowspan="3"|0.4
|110
|101
|135
|97
|-
|0.105" 12Ga
|60
|101
|75
|98
|-
|0.135" 10Ga
|45
|102
|55
|97
|-
|}

==== Aluminium ====
{| class="wikitable"
!colspan="5"|
!colspan="2"|Recommended
!colspan="2"|Maximum
|-
!Arc Current (a)
!Material Thickness
!Torch-to-work distance (in)
!Initial Piece hieght (in)
!Pierce time delay (s)
!Cut Speed (ipm)
!Arc Voltage (V)
!Cut Speed (ipm)
!Arc Voltage (V)
|-
|rowspan="5"|30
|0.036" 20Ga
|rowspan="5"|0.02
|rowspan="5"|0.1
|rowspan="3"|0.0
|320
|107
|400
|105
|-
|0.060" 16Ga
|240
|104
|300
|103
|-
|0.075" 14Ga
|190
|104
|1240
|103
|-
|0.105" 12Ga
|rowspan="2"|0.2
|145
|103
|180
|103
|-
|0.135" 10Ga
|95
|101
|120
|101
|-
|}

== Wiring ==

=== Stepper Coils ===

* A+ Black
* A- Green
* B+ Red
* B- Blue

=== Smooth Stepper Pin Mapping ===

==== C25 Interface board pins ====

{| class="wikitable"
!colspan="3"|SmoothStepper
!colspan="2"|Target Device
|-
!Port
!Pin
!Type
!Device
!Connection
!Wire color
|-
|1
|1
|Output
|X Stepper Driver
|Pul+
|Green
|-
|1
|2
|Output
|X Stepper Driver
|Dir+
|Red
|-
|1
|3
|Output
|X Stepper Driver
|Ena+
|-
|1
|4
|Output
|Y Stepper Driver
|Pul+
|Green
|-
|1
|5
|Output
|Y Stepper Driver
|Dir+
|Red
|-
|1
|6
|Output
|Y Stepper Driver
|Ena+
|-
|1
|7
|Output
|THC
|Step In
|Green
|-
|1
|8
|Output
|THC
|Dir In
|Red
|-
|1
|9
|Output
|Z Stepper Driver
|Ena+
|-
|1
|10
|Input
|Plasma Interface Connector
|Torch Lit Out
|-
|1
|11
|Input
|Z Limit Connector
|2
|Grey
|-
|1
|12
|Input
|Y Limit Connector
|2
|Grey
|-
|1
|13
|Input
|X Limit Connector
|2
|Grey
|-
|1
|14
|Output
|A Stepper Driver
|Pul+
|Green
|-
|1
|15
|Input
|E-Stop Switch
|Switch contact NC
|Grey
|-
|1
|16
|Output
|A Stepper Driver
|Dir+
|Red
|-
|1
|17
|Output
|A Stepper Driver
|Ena+
|-
|2
|1
|Output
|Torch Relay
|Coil +
|-
|2
|2
|Input
|Touch off probe connector
|Pin 2
|-
|2
|3
|Input
|-
|2
|4
|Input
|-
|2
|5
|Input
|-
|2
|6
|Input
|-
|2
|7
|Input
|-
|2
|8
|Input
|-
|2
|9
|Input
|-
|2
|10
|Input
|-
|2
|11
|Input
|-
|2
|12
|Intput
|-
|2
|13
|Input
|-
|2
|14
|Output
|THC Enable relay
|Coil +
|-
|2
|15
|Input
|-
|2
|16
|Output
|-
|2
|17
|Output
|}

== Configuration ==

=== Stepper Drivers ===
Steps per inch: 1358

Driving current:
* SW1 ON
* SW2 ON
* SW3 OFF

Holding Current:
* SW4 OFF

Steps:
* SW5
* SW6
* SW7
* SW8

== Parts ==

* Steppers:
** Wantai 57BYGH115-003
** Nema 23 stepper motor
** 425oz-in torque
** 3 Amp
* Drivers:
** Wantai DQ542MA
** Manual: [[File:DQ542MA_English_Manual.pdf]]
* SmoothStepper Ethernet
* C25 Break out board
** https://cnc4pc.com/motion-control/breakout-boards/c25-smooth-stepper-terminal-board.html
** Manual: [[File:C25R3_1_USER_MANUAL.pdf]]

==maintenance ==
[[CNC_Plasma_Cutter_maintenance|maintenance page]]

== Authorization ==

=== Authorizers ===

* Tom Judge - 45A and 30A fine cut consumables
* Andrew Camaradella - 45A auto Z only
* Ron Olson - 45A auto Z only

=== List of Currently Authorized Users - 45A Auto Z ===

{| class="wikitable" border="1"
! Qualified Member
! Trained By
! Date
|-
|Tom Judge
|Danger Committee
|
|-
|Andrew Caramdella
|Danger Committee
|
|-
| Jake Chaitkin
| Ron Olson
| 6/9/2018
|-
| Zack Sasnow
| Ron Olson
| 6/9/2018
|-
| Erik Wessing
| Ron Olson
| 6/9/2018
|-}
|}

=== List of Currently Authorized Users - 30A Fine Cut ===

{| class="wikitable" border="1"
! Qualified Member
! Trained By
! Date
|-
|Tom Judge
|Danger Committee
|
|-
|Casey Olson
|Tom Judge
|-
| Jake Chaitkin
| Ron Olson
| 6/9/2018
|-
| Zack Sasnow
| Ron Olson
| 6/9/2018
|-}
|-
|}

CNC Plasma Cutter

2018-06-10T22:24:47Z

Zacksasnow: /* List of Currently Authorized Users - 30A Fine Cut */

{{Template:EquipmentPage
|owner = PS:One
|hostarea = CNC
|certification = yes
|hackable = no
|model = N.A.
|serial = N.A.
|arrived = 10/16
|where = Hot metals
|doesitwork = yes
|contact = CNC Area Host
|value = $6000
|image = IMG_4045.JPG
}}

== Status ==

Working. Stay tuned for an announcement about authorizations.

== Authorisation ==

Authorisation requirements:

* This is not a commercial machine; it was hand-built at PS1 and as such there is no website to check, nor any manual to read. You must be willing to accept the fact that the machine can be quirky and you may have to do some troubleshooting when using it (hopefully not, but ¯\_(ツ)_/¯).
* You should be familiar with how plasma cutters work (at the very least, read this: https://en.wikipedia.org/wiki/Plasma_cutting). If you can swing it, please get authorized on the Miller handheld plasma machine beforehand; this is not a requirement, just a useful suggestion.
* Read all of this page about the machine: https://wiki.pumpingstationone.org/CNC_Plasma_Cutter
* Read and be willing to add your experience/knowledge of using the machine here: https://wiki.pumpingstationone.org/Talk:CNC_Plasma_Cutter

[[CNC Plasma Cutter Authorisation]] has more details.

== Drawing guidelines ==

* No sharp corners, all corners should be filleted with at least a 1/16" radius
* The thicker the part, the larger the smallest feature
** Small holes 1/4" and under are not advisable
** Holes under 3/4" on 3/8" plate are not advisable
** Not all these sizes are learnt yet, this is why you need extra material
* Acceptable drawing formats:
** DXF
** SWF
* Acceptable drawing formats for review:
** DXF
** SWF
** AI

== Safety and Protective Equipment ==

* Number 5 shades when a job is running
* Thick gloves when handling freshly cut parts
* Hearing protection recommended
* Respirator/mask while cutting

== Procedures ==

=== Machine Startup ===
Fill water table if not filled already. Takes about 35 minutes to fill. Be sure to have the splash guard on it so when it's filled the air does not spray water everywhere.

# Wipe down machine with clean dry clotha
# Log in to machine
# Turn on air
# Make sure e-stop is depressed
# Turn on control box
# Start Mach3
# Clear e-stop
# Raise Z
# Move torch to end of table
# Remove torch shield and inspect for dross build up
# Reinstall torch shield
# Turn on plasma cutter
# Check cutter status (Air/torch/etc)

=== Machine Shutdown ===

# Hit e-stop
# Exit Mach3
# Turn off plasma cutter
# Turn off air
# Turn off control box
# Clean torch shield
# Sweep under table
# Wipe down machine with clean dry cloth
# Wipe down computer
# '''Leave the area cleaner than you found it'''

=== Running A Job ===

=== Starting a job from a particular line of code (needs update)===
*Run from here
*Select next line

=== Previewing a job (needs update) ===
*Load file
*Select the 'Run BLK' button in the interface or type Alt-N
*Press the start job button - this will step through each line of code
(warning: includes torch homing and torch ignite so be careful)
*You can step backwards though a job by pressing the 'reverse order' button.

=== Job Crashes ===

==== SmoothStepper Buffer Under run ====

'''Your work piece is trash, start again, home position lost'''

# Click through error
# Start your job again

Causes:

* Communication error between smooth stepper and PC

==== Touch off failure ====

'''Your work piece is not trash yet, but might be if you don't follow these steps'''

One of the following happened:

* Touch off get stuck with torch touching the plate
* Touch off fails to detect plate and rams into the plate
* Error probe ignored in status bar - If this is the case clean the shield nozzle, dross has gotten inside, do not move work piece

Do This:

# Hit escape '''ONCE''', not e-stop, not reset, escape
# Double click in the g-code window to display line numbers eg: 20:N0100 G91.... rather than N0100 G91....
# Look for the current line, it should be highlighted and be: G31 Z -100
# Look up a few lines for the torch moving to safe height: G00 Z1.5
# In the operator console click in the line number box
# Type in the line number of the safe hight move and hit return
# Highlighted line should change to that line
# Hit "Set next line" button
# Hit cycle start

Causes:

* Dross has built up inside shield
* Work piece is flapping around like a flag in a breeze, put some weights on it
* Dross/corrosion on the plate cause a none conductive area where the torch touched off
* Torch cable has become too taught and caused the probe connection to come loose or the probe ring not to touch the torch shield

==== Torch fails to ignite ====

'''Your work piece is not trash yet, but might be if you don't follow these steps'''

Mach3 shows job stuck on M3 command.

# Hit F5 to re-ignite the torch (possibly twice)
# Job should continue once M3 detects arc transfer signal from the plasma cutter

Causes:

* Unknown at this time

==== Mach3 Crash ====

'''Your work piece is trash, start again'''

# Shutdown the control box
# Close Mach3
# Turn on control box
# Start Mach3
# Run your job again

Causes:

* Unknown at this time

== Sheet Cam ==

https://www.youtube.com/user/arclightdynamics/videos has good tutorials.

Sheet Cam settings always use the last setting. So double check it's what you want.

Origin is bottom left. Origin on the machine is back left. Brown box is the material size, but it doesn't need to be set.

It's a good idea to have a bounding box on your work so it's placed correctly.

Isolate paths by selecting them then put them in a new layer. This includes the previously mentioned bounding box.

Cuts can be inside edge, outside edge or on the line. A lead in is a good idea to help keep the cuts clean. Lead out has not been tested but may help.

=== Manual Controls ===
* Arrow keys move X/Y
* Shift PageUp/PageDown moves the Z axis

Click the zero button to set home. (this is from memory, please correct -- Burton)

== Todo List ==

* Documentation

Squareness todo:

* Physical end stops - probably want to move the wiring out of the X axis tubes for this
* Limit switches on A-axis (slaved to X, the rail against the wall)

This will allow both manual squareness and automatic machine homing. Mach 3 has a routine that will home the X axis with the slave, then adjust which ever one did not hit the home switch independently.

Water table todo:

* <s>Fix 2 pin hole leaks (one at each end of tank)</s>
* <s>Fit bladder input line (so it doesn't collect crap in the tank)</s>
* Wash out old compressor tank
* <s>Trim the top of the side where the A axis hardware grazes the top of the tank.</s>
* Paint the outside of the tank
* <s>Treat the water with the green goo</s>

Plumbing/wiring todo:

* Extend air line to under table to create a manifold for table mounted air consumers
* Run large conduit for 220 outlet for the plasma cutter
* Run small conduit for data/estop between the table and the PC
* Run black pipe for connecting the table to the bladder (old compressor tank)
* Water line from north side of the shop, with input into the old compressor tank
* Air lines to the compressor tank (one vent on from the compressor)
* Run ethernet line to PC so its not on wifi any more
* Z axis limit switches

Plate marker todo:

* Design and cut new y-axis trolly or offset plate to carry torch and marker
* Machine mount for engraver
* Mount new trolly with air slide and Z axis
* Plumbing and wiring
* Pen mount as well as engraver?

35A Fine Cut todo:

* Build floating Z axis using left over linear rail
* How to multiplex the digitise input for touch off? Relays to switch digitise input from ohmic sensor to switch on head? (and disconnect the switch from the z limit array) (the switch should be in the z limit switch array by default incase the THC plunges the torch into the work piece)

Roundness/cut quality todo:

* <s>Y Axis pulsing - new connection spigot for drive year to fix eccentric rotation of gear</s>
* Remove and clean X axis gears, reinstall and use loctite on set screws (the keep backing off)
* Make sure all bearings are right against the rails so there is no slop
* <s>Investigate backlash and configure mach3 is required</s> - 0.0001 on X, Y and A
* Get quote for installing ground rod next to the table and execute it
* Look into THC issues (cut rippling) if still present after ground rod - possible Z axis flex in the mount to the Y carriage.
* Why is the THC seeing ~80V for a good clean cut from the hypertherm? Is the internal voltage divider broken (is this why the machine was retrofitted with a dangerous high voltage tap?)? Or is this related to a bad ground at the table?
* Motion pauses: (Seen on large 3'x2' complex cuts)
** Why are there zero move G1's at the end of curves generated with G2's
** <s>Do we need to add a CV on G-Code in the preamble of the post processor</s> - Does not appear to need this
** Smooth stepper under-run errors - I have only seen this when jogging not cutting, mostly related to rapiding the Z, maybe reduce the micro stepping on the driver for the new threaded drive step count is huge per inch which could be hurting us
** <s>Axis and Core frequency tuning for the smooth stepper?</s> - Dropped to 64k on X,Y,A
** <s>Look ahead tuning</s> - increased to 150
** Is CV plasma mode hurting us?
** <s>System problems, AV jamming things up?</s> - low cpu load not an issue

Ohter things:

* Cleaning/maintenance schedule
* Shelves/lockers in the unused space under the table for project/tool/etc storage?
* Materials storage ideas?
** sheet goods
** 20-24' bar/tube stock

== Future Items ==

* Tube attachment
* scribe attachment

== Torch Consumables ==

The torch is a T45m hypertherm machine torch.

{| class="wikitable" border="1"
!colspan="3"|Consumables Change Log
|-
! Date
! What
! By
|-
|6/10/17
|electrode, nozzle
|Andrew Camardella
|-
|}

[http://www.thefabricator.com/article/plasmacutting/plasma-cutting-maintenance-are-you-throwing-money-away What does a worn electrode look like?]

Torch tips components are consumables. If you are getting a wide kerf or the plasma torch isn't cutting through the materials anymore you may need to change the tip parts. To change the consumables disconnect the ground clip from the black retaining cap and unscrew the entire tip from the retaining cap.

=== Standard ===
* Shield P/N: 220673
* Deflector P/N: 2206732
* Retaining Cap - Ohmic P/N: 220719
* Nozzle P/N: 220671
* Electrode P/N: 220669
* Swirl Ring P/N: 220670

=== Fine Cut ===

'''THERE IS CURRENTLY NO POST PROCESSOR FOR RUNNING WITH THESE CONSUMABLES INSTALLED'''

'''NOTE''': These parts are for a t30 unshielded torch, they are compatiable with the T45m when it is run at a setting lower than 30A and cutting materials thinner than 3/16". Ohmic sensing will not work with these parts installed.

* Deflector P/N: 2206732
* Retaining Cap - Ohmic P/N: 220483
* Nozzle P/N: 220480
* Electrode P/N: 220479
* Swirl Ring P/N: 220478

[[:File:T45m.pdf|Consumables catalog page]]

== Feeds and Speeds ==

=== T45m Shielded Consumables ===

==== Mild Steel ====

{| class="wikitable"
!colspan="5"|
!colspan="2"|Recommended
!colspan="2"|Maximum
|-
!Arc Current (a)
!Material Thickness
!Torch-to-work distance (in)
!Initial Piece hieght (in)
!Pierce time delay (s)
!Cut Speed (ipm)
!Arc Voltage (V)
!Cut Speed (ipm)
!Arc Voltage (V)
|-
|rowspan="4"|30
|0.018" 26Ga
|rowspan="4"|0.06"
|rowspan="4"|0.15"
|rowspan="3"|0.0
|?
|117
|400
|118
|-
|0.030" 22Ga
|?
|116
|400
|117
|-
|0.036" 20Ga
|?
|115
|400
|117
|-
|0.060" 18Ga
|0.2
|?
|111
|280
|115
|-
|rowspan="12"|45
|0.036" 20Ga
|rowspan="12"|0.06"
|rowspan="8"|0.15"
|rowspan="2"|0.0
|380
|115
|400
|112
|-
|0.060" 16 Ga
|150
|116
|400
|115
|-
|0.075" 14Ga
|0.1
|150
|117
|360
|115
|-
|0.105" 12Ga
|0.3
|130
|117
|240
|115
|-
|0.135" 10Ga
|0.4
|110
|117
|175
|115
|-
|0.188" 3/16"
|0.5
|85
|118
|110
|115
|-
|0.250" 1/4"
|0.6
|60
|120
|75
|116
|-
|0.375" 3/8"
|0.9
|32
|122
|40
|116
|-
|0.500" 1/2"
|colspan="2" rowspan="4"|Edge Start Recommended
|4
|132
|25
|125
|-
|0.625" 5/8"
|3
|138
|14
|127
|-
|0.750" 3/4"
|2
|140
|10
|131
|-
|1.000" 1"
|?
|146
|5
|142
|-
|}

==== Stainless Steel ====

{| class="wikitable"
!colspan="5"|
!colspan="2"|Recommended
!colspan="2"|Maximum
|-
!Arc Current (a)
!Material Thickness
!Torch-to-work distance (in)
!Initial Piece hieght (in)
!Pierce time delay (s)
!Cut Speed (ipm)
!Arc Voltage (V)
!Cut Speed (ipm)
!Arc Voltage (V)
|-
|rowspan="4"|30
|0.018" 26Ga
|rowspan="4"|0.06"
|rowspan="4"|0.15"
|rowspan="3"|0.0
|?
|117
|400
|123
|-
|0.030" 22Ga
|?
|116
|400
|121
|-
|0.036" 20Ga
|?
|115
|400
|119
|-
|0.060" 18Ga
|0.2
|?
|111
|185
|118
|-
|rowspan="12"|45
|0.036" 20Ga
|rowspan="12"|0.06"
|rowspan="8"|0.15"
|rowspan="2"|0.0
|?
|115
|400
|109
|-
|0.060" 16 Ga
|138
|116
|400
|125
|-
|0.075" 14Ga
|0.1
|?
|117
|360
|115
|-
|0.105" 12Ga
|0.3
|?
|117
|200
|116
|-
|0.135" 10Ga
|0.4
|?
|117
|155
|118
|-
|0.188" 3/16"
|0.5
|?
|118
|85
|118
|-
|0.250" 1/4"
|0.6
|?
|120
|55
|120
|-
|0.375" 3/8"
|0.8
|?
|122
|32
|121
|-
|0.500" 1/2"
|colspan="2" rowspan="2"|Edge Start Recommended
|?
|?
|18
|128
|-
|0.750" 3/4"
|?
|?
|9
|131
|-
|}

==== Aluminium ====

{| class="wikitable"
!colspan="5"|
!colspan="2"|Recommended
!colspan="2"|Maximum
|-
!Arc Current (a)
!Material Thickness
!Torch-to-work distance (in)
!Initial Piece hieght (in)
!Pierce time delay (s)
!Cut Speed (ipm)
!Arc Voltage (V)
!Cut Speed (ipm)
!Arc Voltage (V)
|-
|rowspan="3"|30
|0.018" 26Ga
|rowspan="3"|0.06"
|rowspan="3"|0.15"
|0.0
|360
|117
|400
|120
|-
|0.060" 16Ga
|rowspan="2"|0.2
|340
|118
|400
|121
|-
|0.075" 14Ga
|215
|118
|270
|121
|-
|rowspan="11"|45
|0.060" 16Ga
|rowspan="12"|0.06"
|rowspan="7"|0.15"
|rowspan="3"|0.0
|360
|116
|400
|114
|-
|0.075" 14Ga
|340
|117
|400
|116
|-
|0.105" 12 Ga
|280
|120
|360
|119
|-
|0.135" 10Ga
|0.1
|220
|122
|280
|120
|-
|0.188" 3/16"
|0.2
|100
|123
|130
|120
|-
|0.250" 1/4"
|0.3
|80
|123
|100
|120
|-
|0.375" 3/8"
|0.5
|33
|130
|42
|125
|-
|0.500" 1/2"
|colspan="2" rowspan="2"|Edge Start Recommended
|20
|134
|25
|130
|-
|0.750" 3/4"
|8
|143
|10
|138
|-
|}

=== T30v Unshielded Fine cut Consumables ===
'''THERE IS CURRENTLY NO POST PROCESSOR FOR RUNNING WITH THESE CONSUMABLES INSTALLED'''
==== Mild Steel ====
{| class="wikitable"
!colspan="5"|
!colspan="2"|Recommended
!colspan="2"|Maximum
|-
!Arc Current (a)
!Material Thickness
!Torch-to-work distance (in)
!Initial Piece hieght (in)
!Pierce time delay (s)
!Cut Speed (ipm)
!Arc Voltage (V)
!Cut Speed (ipm)
!Arc Voltage (V)
|-
|rowspan="7"|30
|0.018" 26Ga
|rowspan="7"|0.02
|rowspan="7"|0.1
|rowspan="3"|0.0
|350
|105
|400
|98
|-
|0.030" 22Ga
|320
|102
|400
|103
|-
|0.036" 20Ga
|280
|101
|350
|100
|-
|0.060" 16Ga
|0.2
|175
|97
|220
|100
|-
|0.075" 14Ga
|rowspan="3"|0.4
|120
|98
|150
|97
|-
|0.105" 12Ga
|80
|96
|100
|96
|-
|0.135" 10Ga
|50
|100
|65
|101
|-
|}

==== Stainless Steel ====
{| class="wikitable"
!colspan="5"|
!colspan="2"|Recommended
!colspan="2"|Maximum
|-
!Arc Current (a)
!Material Thickness
!Torch-to-work distance (in)
!Initial Piece hieght (in)
!Pierce time delay (s)
!Cut Speed (ipm)
!Arc Voltage (V)
!Cut Speed (ipm)
!Arc Voltage (V)
|-
|rowspan="7"|30
|0.018" 26Ga
|rowspan="7"|0.02
|rowspan="7"|0.1
|rowspan="3"|0.0
|350
|103
|400
|102
|-
|0.030" 22Ga
|320
|198
|400
|100
|-
|0.036" 20Ga
|300
|97
|380
|98
|-
|0.060" 16Ga
|0.2
|150
|99
|190
|98
|-
|0.075" 14Ga
|rowspan="3"|0.4
|110
|101
|135
|97
|-
|0.105" 12Ga
|60
|101
|75
|98
|-
|0.135" 10Ga
|45
|102
|55
|97
|-
|}

==== Aluminium ====
{| class="wikitable"
!colspan="5"|
!colspan="2"|Recommended
!colspan="2"|Maximum
|-
!Arc Current (a)
!Material Thickness
!Torch-to-work distance (in)
!Initial Piece hieght (in)
!Pierce time delay (s)
!Cut Speed (ipm)
!Arc Voltage (V)
!Cut Speed (ipm)
!Arc Voltage (V)
|-
|rowspan="5"|30
|0.036" 20Ga
|rowspan="5"|0.02
|rowspan="5"|0.1
|rowspan="3"|0.0
|320
|107
|400
|105
|-
|0.060" 16Ga
|240
|104
|300
|103
|-
|0.075" 14Ga
|190
|104
|1240
|103
|-
|0.105" 12Ga
|rowspan="2"|0.2
|145
|103
|180
|103
|-
|0.135" 10Ga
|95
|101
|120
|101
|-
|}

== Wiring ==

=== Stepper Coils ===

* A+ Black
* A- Green
* B+ Red
* B- Blue

=== Smooth Stepper Pin Mapping ===

==== C25 Interface board pins ====

{| class="wikitable"
!colspan="3"|SmoothStepper
!colspan="2"|Target Device
|-
!Port
!Pin
!Type
!Device
!Connection
!Wire color
|-
|1
|1
|Output
|X Stepper Driver
|Pul+
|Green
|-
|1
|2
|Output
|X Stepper Driver
|Dir+
|Red
|-
|1
|3
|Output
|X Stepper Driver
|Ena+
|-
|1
|4
|Output
|Y Stepper Driver
|Pul+
|Green
|-
|1
|5
|Output
|Y Stepper Driver
|Dir+
|Red
|-
|1
|6
|Output
|Y Stepper Driver
|Ena+
|-
|1
|7
|Output
|THC
|Step In
|Green
|-
|1
|8
|Output
|THC
|Dir In
|Red
|-
|1
|9
|Output
|Z Stepper Driver
|Ena+
|-
|1
|10
|Input
|Plasma Interface Connector
|Torch Lit Out
|-
|1
|11
|Input
|Z Limit Connector
|2
|Grey
|-
|1
|12
|Input
|Y Limit Connector
|2
|Grey
|-
|1
|13
|Input
|X Limit Connector
|2
|Grey
|-
|1
|14
|Output
|A Stepper Driver
|Pul+
|Green
|-
|1
|15
|Input
|E-Stop Switch
|Switch contact NC
|Grey
|-
|1
|16
|Output
|A Stepper Driver
|Dir+
|Red
|-
|1
|17
|Output
|A Stepper Driver
|Ena+
|-
|2
|1
|Output
|Torch Relay
|Coil +
|-
|2
|2
|Input
|Touch off probe connector
|Pin 2
|-
|2
|3
|Input
|-
|2
|4
|Input
|-
|2
|5
|Input
|-
|2
|6
|Input
|-
|2
|7
|Input
|-
|2
|8
|Input
|-
|2
|9
|Input
|-
|2
|10
|Input
|-
|2
|11
|Input
|-
|2
|12
|Intput
|-
|2
|13
|Input
|-
|2
|14
|Output
|THC Enable relay
|Coil +
|-
|2
|15
|Input
|-
|2
|16
|Output
|-
|2
|17
|Output
|}

== Configuration ==

=== Stepper Drivers ===
Steps per inch: 1358

Driving current:
* SW1 ON
* SW2 ON
* SW3 OFF

Holding Current:
* SW4 OFF

Steps:
* SW5
* SW6
* SW7
* SW8

== Parts ==

* Steppers:
** Wantai 57BYGH115-003
** Nema 23 stepper motor
** 425oz-in torque
** 3 Amp
* Drivers:
** Wantai DQ542MA
** Manual: [[File:DQ542MA_English_Manual.pdf]]
* SmoothStepper Ethernet
* C25 Break out board
** https://cnc4pc.com/motion-control/breakout-boards/c25-smooth-stepper-terminal-board.html
** Manual: [[File:C25R3_1_USER_MANUAL.pdf]]

==maintenance ==
[[CNC_Plasma_Cutter_maintenance|maintenance page]]

== Authorization ==

=== Authorizers ===

* Tom Judge - 45A and 30A fine cut consumables
* Andrew Camaradella - 45A auto Z only
* Ron Olson - 45A auto Z only

=== List of Currently Authorized Users - 45A Auto Z ===

{| class="wikitable" border="1"
! Qualified Member
! Trained By
! Date
|-
|Tom Judge
|Danger Committee
|
|-
|Andrew Caramdella
|Danger Committee
|
|-
| Jake Chaitkin
| Ron Olson
| 6/9/2018
|-
| Zack Sasnow
| Ron Olson
| 6/9/2018
|-}
|}

=== List of Currently Authorized Users - 30A Fine Cut ===

{| class="wikitable" border="1"
! Qualified Member
! Trained By
! Date
|-
|Tom Judge
|Danger Committee
|
|-
|Casey Olson
|Tom Judge
|-
| Jake Chaitkin
| Ron Olson
| 6/9/2018
|-
| Zack Sasnow
| Ron Olson
| 6/9/2018
|-}
|-
|}

CNC Plasma Cutter

2018-06-10T22:24:33Z

Zacksasnow: /* List of Currently Authorized Users - 45A Auto Z */

{{Template:EquipmentPage
|owner = PS:One
|hostarea = CNC
|certification = yes
|hackable = no
|model = N.A.
|serial = N.A.
|arrived = 10/16
|where = Hot metals
|doesitwork = yes
|contact = CNC Area Host
|value = $6000
|image = IMG_4045.JPG
}}

== Status ==

Working. Stay tuned for an announcement about authorizations.

== Authorisation ==

Authorisation requirements:

* This is not a commercial machine; it was hand-built at PS1 and as such there is no website to check, nor any manual to read. You must be willing to accept the fact that the machine can be quirky and you may have to do some troubleshooting when using it (hopefully not, but ¯\_(ツ)_/¯).
* You should be familiar with how plasma cutters work (at the very least, read this: https://en.wikipedia.org/wiki/Plasma_cutting). If you can swing it, please get authorized on the Miller handheld plasma machine beforehand; this is not a requirement, just a useful suggestion.
* Read all of this page about the machine: https://wiki.pumpingstationone.org/CNC_Plasma_Cutter
* Read and be willing to add your experience/knowledge of using the machine here: https://wiki.pumpingstationone.org/Talk:CNC_Plasma_Cutter

[[CNC Plasma Cutter Authorisation]] has more details.

== Drawing guidelines ==

* No sharp corners, all corners should be filleted with at least a 1/16" radius
* The thicker the part, the larger the smallest feature
** Small holes 1/4" and under are not advisable
** Holes under 3/4" on 3/8" plate are not advisable
** Not all these sizes are learnt yet, this is why you need extra material
* Acceptable drawing formats:
** DXF
** SWF
* Acceptable drawing formats for review:
** DXF
** SWF
** AI

== Safety and Protective Equipment ==

* Number 5 shades when a job is running
* Thick gloves when handling freshly cut parts
* Hearing protection recommended
* Respirator/mask while cutting

== Procedures ==

=== Machine Startup ===
Fill water table if not filled already. Takes about 35 minutes to fill. Be sure to have the splash guard on it so when it's filled the air does not spray water everywhere.

# Wipe down machine with clean dry clotha
# Log in to machine
# Turn on air
# Make sure e-stop is depressed
# Turn on control box
# Start Mach3
# Clear e-stop
# Raise Z
# Move torch to end of table
# Remove torch shield and inspect for dross build up
# Reinstall torch shield
# Turn on plasma cutter
# Check cutter status (Air/torch/etc)

=== Machine Shutdown ===

# Hit e-stop
# Exit Mach3
# Turn off plasma cutter
# Turn off air
# Turn off control box
# Clean torch shield
# Sweep under table
# Wipe down machine with clean dry cloth
# Wipe down computer
# '''Leave the area cleaner than you found it'''

=== Running A Job ===

=== Starting a job from a particular line of code (needs update)===
*Run from here
*Select next line

=== Previewing a job (needs update) ===
*Load file
*Select the 'Run BLK' button in the interface or type Alt-N
*Press the start job button - this will step through each line of code
(warning: includes torch homing and torch ignite so be careful)
*You can step backwards though a job by pressing the 'reverse order' button.

=== Job Crashes ===

==== SmoothStepper Buffer Under run ====

'''Your work piece is trash, start again, home position lost'''

# Click through error
# Start your job again

Causes:

* Communication error between smooth stepper and PC

==== Touch off failure ====

'''Your work piece is not trash yet, but might be if you don't follow these steps'''

One of the following happened:

* Touch off get stuck with torch touching the plate
* Touch off fails to detect plate and rams into the plate
* Error probe ignored in status bar - If this is the case clean the shield nozzle, dross has gotten inside, do not move work piece

Do This:

# Hit escape '''ONCE''', not e-stop, not reset, escape
# Double click in the g-code window to display line numbers eg: 20:N0100 G91.... rather than N0100 G91....
# Look for the current line, it should be highlighted and be: G31 Z -100
# Look up a few lines for the torch moving to safe height: G00 Z1.5
# In the operator console click in the line number box
# Type in the line number of the safe hight move and hit return
# Highlighted line should change to that line
# Hit "Set next line" button
# Hit cycle start

Causes:

* Dross has built up inside shield
* Work piece is flapping around like a flag in a breeze, put some weights on it
* Dross/corrosion on the plate cause a none conductive area where the torch touched off
* Torch cable has become too taught and caused the probe connection to come loose or the probe ring not to touch the torch shield

==== Torch fails to ignite ====

'''Your work piece is not trash yet, but might be if you don't follow these steps'''

Mach3 shows job stuck on M3 command.

# Hit F5 to re-ignite the torch (possibly twice)
# Job should continue once M3 detects arc transfer signal from the plasma cutter

Causes:

* Unknown at this time

==== Mach3 Crash ====

'''Your work piece is trash, start again'''

# Shutdown the control box
# Close Mach3
# Turn on control box
# Start Mach3
# Run your job again

Causes:

* Unknown at this time

== Sheet Cam ==

https://www.youtube.com/user/arclightdynamics/videos has good tutorials.

Sheet Cam settings always use the last setting. So double check it's what you want.

Origin is bottom left. Origin on the machine is back left. Brown box is the material size, but it doesn't need to be set.

It's a good idea to have a bounding box on your work so it's placed correctly.

Isolate paths by selecting them then put them in a new layer. This includes the previously mentioned bounding box.

Cuts can be inside edge, outside edge or on the line. A lead in is a good idea to help keep the cuts clean. Lead out has not been tested but may help.

=== Manual Controls ===
* Arrow keys move X/Y
* Shift PageUp/PageDown moves the Z axis

Click the zero button to set home. (this is from memory, please correct -- Burton)

== Todo List ==

* Documentation

Squareness todo:

* Physical end stops - probably want to move the wiring out of the X axis tubes for this
* Limit switches on A-axis (slaved to X, the rail against the wall)

This will allow both manual squareness and automatic machine homing. Mach 3 has a routine that will home the X axis with the slave, then adjust which ever one did not hit the home switch independently.

Water table todo:

* <s>Fix 2 pin hole leaks (one at each end of tank)</s>
* <s>Fit bladder input line (so it doesn't collect crap in the tank)</s>
* Wash out old compressor tank
* <s>Trim the top of the side where the A axis hardware grazes the top of the tank.</s>
* Paint the outside of the tank
* <s>Treat the water with the green goo</s>

Plumbing/wiring todo:

* Extend air line to under table to create a manifold for table mounted air consumers
* Run large conduit for 220 outlet for the plasma cutter
* Run small conduit for data/estop between the table and the PC
* Run black pipe for connecting the table to the bladder (old compressor tank)
* Water line from north side of the shop, with input into the old compressor tank
* Air lines to the compressor tank (one vent on from the compressor)
* Run ethernet line to PC so its not on wifi any more
* Z axis limit switches

Plate marker todo:

* Design and cut new y-axis trolly or offset plate to carry torch and marker
* Machine mount for engraver
* Mount new trolly with air slide and Z axis
* Plumbing and wiring
* Pen mount as well as engraver?

35A Fine Cut todo:

* Build floating Z axis using left over linear rail
* How to multiplex the digitise input for touch off? Relays to switch digitise input from ohmic sensor to switch on head? (and disconnect the switch from the z limit array) (the switch should be in the z limit switch array by default incase the THC plunges the torch into the work piece)

Roundness/cut quality todo:

* <s>Y Axis pulsing - new connection spigot for drive year to fix eccentric rotation of gear</s>
* Remove and clean X axis gears, reinstall and use loctite on set screws (the keep backing off)
* Make sure all bearings are right against the rails so there is no slop
* <s>Investigate backlash and configure mach3 is required</s> - 0.0001 on X, Y and A
* Get quote for installing ground rod next to the table and execute it
* Look into THC issues (cut rippling) if still present after ground rod - possible Z axis flex in the mount to the Y carriage.
* Why is the THC seeing ~80V for a good clean cut from the hypertherm? Is the internal voltage divider broken (is this why the machine was retrofitted with a dangerous high voltage tap?)? Or is this related to a bad ground at the table?
* Motion pauses: (Seen on large 3'x2' complex cuts)
** Why are there zero move G1's at the end of curves generated with G2's
** <s>Do we need to add a CV on G-Code in the preamble of the post processor</s> - Does not appear to need this
** Smooth stepper under-run errors - I have only seen this when jogging not cutting, mostly related to rapiding the Z, maybe reduce the micro stepping on the driver for the new threaded drive step count is huge per inch which could be hurting us
** <s>Axis and Core frequency tuning for the smooth stepper?</s> - Dropped to 64k on X,Y,A
** <s>Look ahead tuning</s> - increased to 150
** Is CV plasma mode hurting us?
** <s>System problems, AV jamming things up?</s> - low cpu load not an issue

Ohter things:

* Cleaning/maintenance schedule
* Shelves/lockers in the unused space under the table for project/tool/etc storage?
* Materials storage ideas?
** sheet goods
** 20-24' bar/tube stock

== Future Items ==

* Tube attachment
* scribe attachment

== Torch Consumables ==

The torch is a T45m hypertherm machine torch.

{| class="wikitable" border="1"
!colspan="3"|Consumables Change Log
|-
! Date
! What
! By
|-
|6/10/17
|electrode, nozzle
|Andrew Camardella
|-
|}

[http://www.thefabricator.com/article/plasmacutting/plasma-cutting-maintenance-are-you-throwing-money-away What does a worn electrode look like?]

Torch tips components are consumables. If you are getting a wide kerf or the plasma torch isn't cutting through the materials anymore you may need to change the tip parts. To change the consumables disconnect the ground clip from the black retaining cap and unscrew the entire tip from the retaining cap.

=== Standard ===
* Shield P/N: 220673
* Deflector P/N: 2206732
* Retaining Cap - Ohmic P/N: 220719
* Nozzle P/N: 220671
* Electrode P/N: 220669
* Swirl Ring P/N: 220670

=== Fine Cut ===

'''THERE IS CURRENTLY NO POST PROCESSOR FOR RUNNING WITH THESE CONSUMABLES INSTALLED'''

'''NOTE''': These parts are for a t30 unshielded torch, they are compatiable with the T45m when it is run at a setting lower than 30A and cutting materials thinner than 3/16". Ohmic sensing will not work with these parts installed.

* Deflector P/N: 2206732
* Retaining Cap - Ohmic P/N: 220483
* Nozzle P/N: 220480
* Electrode P/N: 220479
* Swirl Ring P/N: 220478

[[:File:T45m.pdf|Consumables catalog page]]

== Feeds and Speeds ==

=== T45m Shielded Consumables ===

==== Mild Steel ====

{| class="wikitable"
!colspan="5"|
!colspan="2"|Recommended
!colspan="2"|Maximum
|-
!Arc Current (a)
!Material Thickness
!Torch-to-work distance (in)
!Initial Piece hieght (in)
!Pierce time delay (s)
!Cut Speed (ipm)
!Arc Voltage (V)
!Cut Speed (ipm)
!Arc Voltage (V)
|-
|rowspan="4"|30
|0.018" 26Ga
|rowspan="4"|0.06"
|rowspan="4"|0.15"
|rowspan="3"|0.0
|?
|117
|400
|118
|-
|0.030" 22Ga
|?
|116
|400
|117
|-
|0.036" 20Ga
|?
|115
|400
|117
|-
|0.060" 18Ga
|0.2
|?
|111
|280
|115
|-
|rowspan="12"|45
|0.036" 20Ga
|rowspan="12"|0.06"
|rowspan="8"|0.15"
|rowspan="2"|0.0
|380
|115
|400
|112
|-
|0.060" 16 Ga
|150
|116
|400
|115
|-
|0.075" 14Ga
|0.1
|150
|117
|360
|115
|-
|0.105" 12Ga
|0.3
|130
|117
|240
|115
|-
|0.135" 10Ga
|0.4
|110
|117
|175
|115
|-
|0.188" 3/16"
|0.5
|85
|118
|110
|115
|-
|0.250" 1/4"
|0.6
|60
|120
|75
|116
|-
|0.375" 3/8"
|0.9
|32
|122
|40
|116
|-
|0.500" 1/2"
|colspan="2" rowspan="4"|Edge Start Recommended
|4
|132
|25
|125
|-
|0.625" 5/8"
|3
|138
|14
|127
|-
|0.750" 3/4"
|2
|140
|10
|131
|-
|1.000" 1"
|?
|146
|5
|142
|-
|}

==== Stainless Steel ====

{| class="wikitable"
!colspan="5"|
!colspan="2"|Recommended
!colspan="2"|Maximum
|-
!Arc Current (a)
!Material Thickness
!Torch-to-work distance (in)
!Initial Piece hieght (in)
!Pierce time delay (s)
!Cut Speed (ipm)
!Arc Voltage (V)
!Cut Speed (ipm)
!Arc Voltage (V)
|-
|rowspan="4"|30
|0.018" 26Ga
|rowspan="4"|0.06"
|rowspan="4"|0.15"
|rowspan="3"|0.0
|?
|117
|400
|123
|-
|0.030" 22Ga
|?
|116
|400
|121
|-
|0.036" 20Ga
|?
|115
|400
|119
|-
|0.060" 18Ga
|0.2
|?
|111
|185
|118
|-
|rowspan="12"|45
|0.036" 20Ga
|rowspan="12"|0.06"
|rowspan="8"|0.15"
|rowspan="2"|0.0
|?
|115
|400
|109
|-
|0.060" 16 Ga
|138
|116
|400
|125
|-
|0.075" 14Ga
|0.1
|?
|117
|360
|115
|-
|0.105" 12Ga
|0.3
|?
|117
|200
|116
|-
|0.135" 10Ga
|0.4
|?
|117
|155
|118
|-
|0.188" 3/16"
|0.5
|?
|118
|85
|118
|-
|0.250" 1/4"
|0.6
|?
|120
|55
|120
|-
|0.375" 3/8"
|0.8
|?
|122
|32
|121
|-
|0.500" 1/2"
|colspan="2" rowspan="2"|Edge Start Recommended
|?
|?
|18
|128
|-
|0.750" 3/4"
|?
|?
|9
|131
|-
|}

==== Aluminium ====

{| class="wikitable"
!colspan="5"|
!colspan="2"|Recommended
!colspan="2"|Maximum
|-
!Arc Current (a)
!Material Thickness
!Torch-to-work distance (in)
!Initial Piece hieght (in)
!Pierce time delay (s)
!Cut Speed (ipm)
!Arc Voltage (V)
!Cut Speed (ipm)
!Arc Voltage (V)
|-
|rowspan="3"|30
|0.018" 26Ga
|rowspan="3"|0.06"
|rowspan="3"|0.15"
|0.0
|360
|117
|400
|120
|-
|0.060" 16Ga
|rowspan="2"|0.2
|340
|118
|400
|121
|-
|0.075" 14Ga
|215
|118
|270
|121
|-
|rowspan="11"|45
|0.060" 16Ga
|rowspan="12"|0.06"
|rowspan="7"|0.15"
|rowspan="3"|0.0
|360
|116
|400
|114
|-
|0.075" 14Ga
|340
|117
|400
|116
|-
|0.105" 12 Ga
|280
|120
|360
|119
|-
|0.135" 10Ga
|0.1
|220
|122
|280
|120
|-
|0.188" 3/16"
|0.2
|100
|123
|130
|120
|-
|0.250" 1/4"
|0.3
|80
|123
|100
|120
|-
|0.375" 3/8"
|0.5
|33
|130
|42
|125
|-
|0.500" 1/2"
|colspan="2" rowspan="2"|Edge Start Recommended
|20
|134
|25
|130
|-
|0.750" 3/4"
|8
|143
|10
|138
|-
|}

=== T30v Unshielded Fine cut Consumables ===
'''THERE IS CURRENTLY NO POST PROCESSOR FOR RUNNING WITH THESE CONSUMABLES INSTALLED'''
==== Mild Steel ====
{| class="wikitable"
!colspan="5"|
!colspan="2"|Recommended
!colspan="2"|Maximum
|-
!Arc Current (a)
!Material Thickness
!Torch-to-work distance (in)
!Initial Piece hieght (in)
!Pierce time delay (s)
!Cut Speed (ipm)
!Arc Voltage (V)
!Cut Speed (ipm)
!Arc Voltage (V)
|-
|rowspan="7"|30
|0.018" 26Ga
|rowspan="7"|0.02
|rowspan="7"|0.1
|rowspan="3"|0.0
|350
|105
|400
|98
|-
|0.030" 22Ga
|320
|102
|400
|103
|-
|0.036" 20Ga
|280
|101
|350
|100
|-
|0.060" 16Ga
|0.2
|175
|97
|220
|100
|-
|0.075" 14Ga
|rowspan="3"|0.4
|120
|98
|150
|97
|-
|0.105" 12Ga
|80
|96
|100
|96
|-
|0.135" 10Ga
|50
|100
|65
|101
|-
|}

==== Stainless Steel ====
{| class="wikitable"
!colspan="5"|
!colspan="2"|Recommended
!colspan="2"|Maximum
|-
!Arc Current (a)
!Material Thickness
!Torch-to-work distance (in)
!Initial Piece hieght (in)
!Pierce time delay (s)
!Cut Speed (ipm)
!Arc Voltage (V)
!Cut Speed (ipm)
!Arc Voltage (V)
|-
|rowspan="7"|30
|0.018" 26Ga
|rowspan="7"|0.02
|rowspan="7"|0.1
|rowspan="3"|0.0
|350
|103
|400
|102
|-
|0.030" 22Ga
|320
|198
|400
|100
|-
|0.036" 20Ga
|300
|97
|380
|98
|-
|0.060" 16Ga
|0.2
|150
|99
|190
|98
|-
|0.075" 14Ga
|rowspan="3"|0.4
|110
|101
|135
|97
|-
|0.105" 12Ga
|60
|101
|75
|98
|-
|0.135" 10Ga
|45
|102
|55
|97
|-
|}

==== Aluminium ====
{| class="wikitable"
!colspan="5"|
!colspan="2"|Recommended
!colspan="2"|Maximum
|-
!Arc Current (a)
!Material Thickness
!Torch-to-work distance (in)
!Initial Piece hieght (in)
!Pierce time delay (s)
!Cut Speed (ipm)
!Arc Voltage (V)
!Cut Speed (ipm)
!Arc Voltage (V)
|-
|rowspan="5"|30
|0.036" 20Ga
|rowspan="5"|0.02
|rowspan="5"|0.1
|rowspan="3"|0.0
|320
|107
|400
|105
|-
|0.060" 16Ga
|240
|104
|300
|103
|-
|0.075" 14Ga
|190
|104
|1240
|103
|-
|0.105" 12Ga
|rowspan="2"|0.2
|145
|103
|180
|103
|-
|0.135" 10Ga
|95
|101
|120
|101
|-
|}

== Wiring ==

=== Stepper Coils ===

* A+ Black
* A- Green
* B+ Red
* B- Blue

=== Smooth Stepper Pin Mapping ===

==== C25 Interface board pins ====

{| class="wikitable"
!colspan="3"|SmoothStepper
!colspan="2"|Target Device
|-
!Port
!Pin
!Type
!Device
!Connection
!Wire color
|-
|1
|1
|Output
|X Stepper Driver
|Pul+
|Green
|-
|1
|2
|Output
|X Stepper Driver
|Dir+
|Red
|-
|1
|3
|Output
|X Stepper Driver
|Ena+
|-
|1
|4
|Output
|Y Stepper Driver
|Pul+
|Green
|-
|1
|5
|Output
|Y Stepper Driver
|Dir+
|Red
|-
|1
|6
|Output
|Y Stepper Driver
|Ena+
|-
|1
|7
|Output
|THC
|Step In
|Green
|-
|1
|8
|Output
|THC
|Dir In
|Red
|-
|1
|9
|Output
|Z Stepper Driver
|Ena+
|-
|1
|10
|Input
|Plasma Interface Connector
|Torch Lit Out
|-
|1
|11
|Input
|Z Limit Connector
|2
|Grey
|-
|1
|12
|Input
|Y Limit Connector
|2
|Grey
|-
|1
|13
|Input
|X Limit Connector
|2
|Grey
|-
|1
|14
|Output
|A Stepper Driver
|Pul+
|Green
|-
|1
|15
|Input
|E-Stop Switch
|Switch contact NC
|Grey
|-
|1
|16
|Output
|A Stepper Driver
|Dir+
|Red
|-
|1
|17
|Output
|A Stepper Driver
|Ena+
|-
|2
|1
|Output
|Torch Relay
|Coil +
|-
|2
|2
|Input
|Touch off probe connector
|Pin 2
|-
|2
|3
|Input
|-
|2
|4
|Input
|-
|2
|5
|Input
|-
|2
|6
|Input
|-
|2
|7
|Input
|-
|2
|8
|Input
|-
|2
|9
|Input
|-
|2
|10
|Input
|-
|2
|11
|Input
|-
|2
|12
|Intput
|-
|2
|13
|Input
|-
|2
|14
|Output
|THC Enable relay
|Coil +
|-
|2
|15
|Input
|-
|2
|16
|Output
|-
|2
|17
|Output
|}

== Configuration ==

=== Stepper Drivers ===
Steps per inch: 1358

Driving current:
* SW1 ON
* SW2 ON
* SW3 OFF

Holding Current:
* SW4 OFF

Steps:
* SW5
* SW6
* SW7
* SW8

== Parts ==

* Steppers:
** Wantai 57BYGH115-003
** Nema 23 stepper motor
** 425oz-in torque
** 3 Amp
* Drivers:
** Wantai DQ542MA
** Manual: [[File:DQ542MA_English_Manual.pdf]]
* SmoothStepper Ethernet
* C25 Break out board
** https://cnc4pc.com/motion-control/breakout-boards/c25-smooth-stepper-terminal-board.html
** Manual: [[File:C25R3_1_USER_MANUAL.pdf]]

==maintenance ==
[[CNC_Plasma_Cutter_maintenance|maintenance page]]

== Authorization ==

=== Authorizers ===

* Tom Judge - 45A and 30A fine cut consumables
* Andrew Camaradella - 45A auto Z only
* Ron Olson - 45A auto Z only

=== List of Currently Authorized Users - 45A Auto Z ===

{| class="wikitable" border="1"
! Qualified Member
! Trained By
! Date
|-
|Tom Judge
|Danger Committee
|
|-
|Andrew Caramdella
|Danger Committee
|
|-
| Jake Chaitkin
| Ron Olson
| 6/9/2018
|-
| Zack Sasnow
| Ron Olson
| 6/9/2018
|-}
|}

=== List of Currently Authorized Users - 30A Fine Cut ===

{| class="wikitable" border="1"
! Qualified Member
! Trained By
! Date
|-
|Tom Judge
|Danger Committee
|
|-
|Casey Olson
|Tom Judge
|-
| Jake Chaitkin
| Ron Olson
| 6/9/2018
|-}
|-
|}

Wood shop tip lists

2018-04-26T13:58:55Z

Zacksasnow: /* Laguna 16" Planer */

This area is to work on some 'tips for success' for each tool, to eventually make into signs to put near the tool. This will help stop the same repeatable errors from happening.

==SawStop Table Saw==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always open the dust collector gate and turn on the dust collector prior to working with the table saw. Close the gate when done.

*This saw has a built-in safety brake that will trigger when contact is made with flesh or conductive material. Check your material for metal pieces using the metal detector. DO NOT CUT THE FOLLOWING ON THIS SAW:
**Mirrored acrylic
**Laser cut pieces (the black carbon residue is conductive)
**Aluminum or other conductive metal
**Any other conductive materials

*Use a cross-cut sled or miter gauge when making cross-cuts or miter cuts. Do not use the fence when using a cross-cut sled or miter gauge. Generally, a cross-cut sled or miter gauge should be used if the longest edge of the piece can't be supported on the fence.

*Stand to the side of the blade when cutting - do not stand directly behind the blade in the line of kickback.

*If you cannot hold the piece firmly when cutting, ask for help. Use push-sticks if necessary. Hold the workpiece firmly against the fence or miter gauge during the entire cut.

*Clean up the work area when you're done!

==Rockwell 20" Bandsaw==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Check the blade for kinks or breaks before use. Replace blade if necessary.

*Lower the blade guide to slightly above workpiece to minimize blade drift. Check tightness of guide blocks. Check the tension of the blade.

*Wider blades cannot cut as tight of a curve as thinner blades. If the saw makes squealing noises when cutting you are likely stressing the blade.

*Clean up the work area when you're done!

==Bosch Sliding Compound Miter Saw==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always secure your workpiece properly before making a cut. Use clamps and stop blocks as needed. Do not hold pieces with your hands close to the blade.

*Allow the blade to rev up to full speed before making a cut. Do not lift up the blade after cutting until it has come to a full stop.

*Check the dust collection bin below the saw and empty if full.

*Clean up the work area when you're done!

==Supermax Drum Sander==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always turn on the dust collector and open the dust collector gate prior to working with the drum sander. Close the gate when done.

*The height adjustment on this tool is very sensitive - no more than a 1/16th-1/8th turn is typically needed to adjust the height enough. When in doubt, start high enough that the work piece barely touches the bar and adjust by small amounts until you reach the work piece.

*Do not sand or polish anything on the conveyor belt.

*If the light turns red on the conveyor belt speed control, the sanding drums are under too much stress. Raise the drums and do lighter passes, or slow the belt down.

*Clean up the work area when you're done!

==Craftsman Drill Press==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*USE FOR WOOD ONLY. Please use the drill press in Small Metals for drilling metal. Do not use oil or other cutting fluids on this drill press. Oil can leave unsightly stains on wood.

*Secure your piece with clamps or a vise prior to drilling.

*Use a waste board or the depth stops to prevent the drill from going into the table.

*Please put back drill bits in their proper place so others can find them easily.

*Clean up the work area when you're done!

==Excalibur Router Table==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*If available, attach a ShopVac hose to rear dust port on the table to collect sawdust during use.

*Adjust the height of the router with a (MEASURE AND FILL IN) hex key. Do not use the wrong size key for the height adjustment.

*Ensure the bit can spin freely and does not catch the fence prior to making your cut.

*Bits spin counterclockwise looking down - always make your cuts feeding against the spin of the bit (i.e. from right to left using the front side of the bit). Feeding in the spin direction can catch the board and is not safe to do.

*Clean up the work area when you're done!

==Grizzly Jointer==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Check area around chip chute (lower-left side of the jointer) and clean out if excessive debris is present. Chute should be clear for chips to fly out prior to using.

*Check fence for squareness and check that the infeed table is not too much lower (typically 1/16" or less for most uses) than the outfeed table. Make sure all parts are secure before using.

*Feed your workpiece slowly from right to left. Use grips as needed to hold the workpiece and keep your hands well away from the cutter heads.

*Clean up the work area when you're done!

==Jet Lathe==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always wear a face shield when the lathe is in use, and ensure there is no loose clothing or jewelry that could catch on the lathe.

*Ensure your piece is securely fixed in the chuck and does not wobble before turning the lathe on.

*Always hold your cutting tool stable on the guide when cutting - do not freehand!

*Clean up the work area when you're done!

==Laguna 16" Planer==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always turn on the dust collector and open the dust collector gate prior to working with the planer. Close the gate when done.

*Check your workpiece for metal using the metal detector before planing - metal damages the cutter heads.

*The height gauge on this tool is no longer accurate - always check the height of the cutter head relative to your workpiece before beginning a cut.

*Do not plane pieces thinner than 1/4" or shorter than the length of the cutting area. Your work piece should be sticking out of one end of the planer during the whole pass.

*Clean up the work area when you're done!

[[Category:Wood Shop]]

Wood shop tip lists

2018-04-26T13:58:06Z

Zacksasnow: /* SawStop Table Saw */

This area is to work on some 'tips for success' for each tool, to eventually make into signs to put near the tool. This will help stop the same repeatable errors from happening.

==SawStop Table Saw==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always open the dust collector gate and turn on the dust collector prior to working with the table saw. Close the gate when done.

*This saw has a built-in safety brake that will trigger when contact is made with flesh or conductive material. Check your material for metal pieces using the metal detector. DO NOT CUT THE FOLLOWING ON THIS SAW:
**Mirrored acrylic
**Laser cut pieces (the black carbon residue is conductive)
**Aluminum or other conductive metal
**Any other conductive materials

*Use a cross-cut sled or miter gauge when making cross-cuts or miter cuts. Do not use the fence when using a cross-cut sled or miter gauge. Generally, a cross-cut sled or miter gauge should be used if the longest edge of the piece can't be supported on the fence.

*Stand to the side of the blade when cutting - do not stand directly behind the blade in the line of kickback.

*If you cannot hold the piece firmly when cutting, ask for help. Use push-sticks if necessary. Hold the workpiece firmly against the fence or miter gauge during the entire cut.

*Clean up the work area when you're done!

==Rockwell 20" Bandsaw==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Check the blade for kinks or breaks before use. Replace blade if necessary.

*Lower the blade guide to slightly above workpiece to minimize blade drift. Check tightness of guide blocks. Check the tension of the blade.

*Wider blades cannot cut as tight of a curve as thinner blades. If the saw makes squealing noises when cutting you are likely stressing the blade.

*Clean up the work area when you're done!

==Bosch Sliding Compound Miter Saw==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always secure your workpiece properly before making a cut. Use clamps and stop blocks as needed. Do not hold pieces with your hands close to the blade.

*Allow the blade to rev up to full speed before making a cut. Do not lift up the blade after cutting until it has come to a full stop.

*Check the dust collection bin below the saw and empty if full.

*Clean up the work area when you're done!

==Supermax Drum Sander==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always turn on the dust collector and open the dust collector gate prior to working with the drum sander. Close the gate when done.

*The height adjustment on this tool is very sensitive - no more than a 1/16th-1/8th turn is typically needed to adjust the height enough. When in doubt, start high enough that the work piece barely touches the bar and adjust by small amounts until you reach the work piece.

*Do not sand or polish anything on the conveyor belt.

*If the light turns red on the conveyor belt speed control, the sanding drums are under too much stress. Raise the drums and do lighter passes, or slow the belt down.

*Clean up the work area when you're done!

==Craftsman Drill Press==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*USE FOR WOOD ONLY. Please use the drill press in Small Metals for drilling metal. Do not use oil or other cutting fluids on this drill press. Oil can leave unsightly stains on wood.

*Secure your piece with clamps or a vise prior to drilling.

*Use a waste board or the depth stops to prevent the drill from going into the table.

*Please put back drill bits in their proper place so others can find them easily.

*Clean up the work area when you're done!

==Excalibur Router Table==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*If available, attach a ShopVac hose to rear dust port on the table to collect sawdust during use.

*Adjust the height of the router with a (MEASURE AND FILL IN) hex key. Do not use the wrong size key for the height adjustment.

*Ensure the bit can spin freely and does not catch the fence prior to making your cut.

*Bits spin counterclockwise looking down - always make your cuts feeding against the spin of the bit (i.e. from right to left using the front side of the bit). Feeding in the spin direction can catch the board and is not safe to do.

*Clean up the work area when you're done!

==Grizzly Jointer==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Check area around chip chute (lower-left side of the jointer) and clean out if excessive debris is present. Chute should be clear for chips to fly out prior to using.

*Check fence for squareness and check that the infeed table is not too much lower (typically 1/16" or less for most uses) than the outfeed table. Make sure all parts are secure before using.

*Feed your workpiece slowly from right to left. Use grips as needed to hold the workpiece and keep your hands well away from the cutter heads.

*Clean up the work area when you're done!

==Jet Lathe==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always wear a face shield when the lathe is in use, and ensure there is no loose clothing or jewelry that could catch on the lathe.

*Ensure your piece is securely fixed in the chuck and does not wobble before turning the lathe on.

*Always hold your cutting tool stable on the guide when cutting - do not freehand!

*Clean up the work area when you're done!

==Laguna 16" Planer==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always turn on the dust collector and open the dust collector gate prior to working with the planer. Close the gate when done.

*The height gauge on this tool is no longer accurate - always check the height of the cutter head relative to your workpiece before beginning a cut.

*Do not plane pieces thinner than 1/4" or shorter than the length of the cutting area. Your work piece should be sticking out of one end of the planer during the whole pass.

*Clean up the work area when you're done!

[[Category:Wood Shop]]

Wood shop tip lists

2018-04-25T15:40:13Z

Zacksasnow: /* Laguna 16" Planer */

This area is to work on some 'tips for success' for each tool, to eventually make into signs to put near the tool. This will help stop the same repeatable errors from happening.

==SawStop Table Saw==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always open the dust collector gate and turn on the dust collector prior to working with the table saw. Close the gate when done.

*This saw has a built-in safety brake that will trigger when contact is made with flesh or conductive material. DO NOT CUT THE FOLLOWING ON THIS SAW:
**Mirrored acrylic
**Laser cut pieces (the black carbon residue is conductive)
**Aluminum or other conductive metal
**Any other conductive materials

*Use a cross-cut sled (preferable) or miter gauge when making cross-cuts or miter cuts. Do not use the fence when using a cross-cut sled or miter gauge. Generally, a cross-cut sled or miter gauge should be used if the longest edge of the piece can't be supported on the fence.

*Stand to the side of the blade when cutting - do not stand directly behind the blade in the line of kickback.

*If you cannot hold the piece firmly when cutting, ask for help. Use push-sticks if necessary.

*Clean up the work area when you're done!

==Rockwell 20" Bandsaw==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Check the blade for kinks or breaks before use. Replace blade if necessary.

*Lower the blade guide to slightly above workpiece to minimize blade drift. Check tightness of guide blocks. Check the tension of the blade.

*Wider blades cannot cut as tight of a curve as thinner blades. If the saw makes squealing noises when cutting you are likely stressing the blade.

*Clean up the work area when you're done!

==Bosch Sliding Compound Miter Saw==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always secure your workpiece properly before making a cut. Use clamps and stop blocks as needed. Do not hold pieces with your hands close to the blade.

*Allow the blade to rev up to full speed before making a cut. Do not lift up the blade after cutting until it has come to a full stop.

*Check the dust collection bin below the saw and empty if full.

*Clean up the work area when you're done!

==Supermax Drum Sander==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always turn on the dust collector and open the dust collector gate prior to working with the drum sander. Close the gate when done.

*The height adjustment on this tool is very sensitive - no more than a 1/16th-1/8th turn is typically needed to adjust the height enough. When in doubt, start high enough that the work piece barely touches the bar and adjust by small amounts until you reach the work piece.

*Do not sand or polish anything on the conveyor belt.

*If the light turns red on the conveyor belt speed control, the sanding drums are under too much stress. Raise the drums and do lighter passes, or slow the belt down.

*Clean up the work area when you're done!

==Craftsman Drill Press==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*USE FOR WOOD ONLY. Please use the drill press in Small Metals for drilling metal. Do not use oil or other cutting fluids on this drill press. Oil can leave unsightly stains on wood.

*Secure your piece with clamps or a vise prior to drilling.

*Use a waste board or the depth stops to prevent the drill from going into the table.

*Please put back drill bits in their proper place so others can find them easily.

*Clean up the work area when you're done!

==Excalibur Router Table==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*If available, attach a ShopVac hose to rear dust port on the table to collect sawdust during use.

*Adjust the height of the router with a (MEASURE AND FILL IN) hex key. Do not use the wrong size key for the height adjustment.

*Ensure the bit can spin freely and does not catch the fence prior to making your cut.

*Bits spin counterclockwise looking down - always make your cuts feeding against the spin of the bit (i.e. from right to left using the front side of the bit). Feeding in the spin direction can catch the board and is not safe to do.

*Clean up the work area when you're done!

==Grizzly Jointer==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Check area around chip chute (lower-left side of the jointer) and clean out if excessive debris is present. Chute should be clear for chips to fly out prior to using.

*Check fence for squareness and check that the infeed table is not too much lower (typically 1/16" or less for most uses) than the outfeed table. Make sure all parts are secure before using.

*Feed your workpiece slowly from right to left. Use grips as needed to hold the workpiece and keep your hands well away from the cutter heads.

*Clean up the work area when you're done!

==Jet Lathe==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always wear a face shield when the lathe is in use, and ensure there is no loose clothing or jewelry that could catch on the lathe.

*Ensure your piece is securely fixed in the chuck and does not wobble before turning the lathe on.

*Always hold your cutting tool stable on the guide when cutting - do not freehand!

*Clean up the work area when you're done!

==Laguna 16" Planer==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always turn on the dust collector and open the dust collector gate prior to working with the planer. Close the gate when done.

*The height gauge on this tool is no longer accurate - always check the height of the cutter head relative to your workpiece before beginning a cut.

*Do not plane pieces thinner than 1/4" or shorter than the length of the cutting area. Your work piece should be sticking out of one end of the planer during the whole pass.

*Clean up the work area when you're done!

[[Category:Wood Shop]]

Wood shop tip lists

2018-04-24T21:46:08Z

Zacksasnow: /* Jet Lathe */

This area is to work on some 'tips for success' for each tool, to eventually make into signs to put near the tool. This will help stop the same repeatable errors from happening.

==SawStop Table Saw==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always open the dust collector gate and turn on the dust collector prior to working with the table saw. Close the gate when done.

*This saw has a built-in safety brake that will trigger when contact is made with flesh or conductive material. DO NOT CUT THE FOLLOWING ON THIS SAW:
**Mirrored acrylic
**Laser cut pieces (the black carbon residue is conductive)
**Aluminum or other conductive metal
**Any other conductive materials

*Use a cross-cut sled (preferable) or miter gauge when making cross-cuts or miter cuts. Do not use the fence when using a cross-cut sled or miter gauge. Generally, a cross-cut sled or miter gauge should be used if the longest edge of the piece can't be supported on the fence.

*Stand to the side of the blade when cutting - do not stand directly behind the blade in the line of kickback.

*If you cannot hold the piece firmly when cutting, ask for help. Use push-sticks if necessary.

*Clean up the work area when you're done!

==Rockwell 20" Bandsaw==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Check the blade for kinks or breaks before use. Replace blade if necessary.

*Lower the blade guide to slightly above workpiece to minimize blade drift. Check tightness of guide blocks. Check the tension of the blade.

*Wider blades cannot cut as tight of a curve as thinner blades. If the saw makes squealing noises when cutting you are likely stressing the blade.

*Clean up the work area when you're done!

==Bosch Sliding Compound Miter Saw==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always secure your workpiece properly before making a cut. Use clamps and stop blocks as needed. Do not hold pieces with your hands close to the blade.

*Allow the blade to rev up to full speed before making a cut. Do not lift up the blade after cutting until it has come to a full stop.

*Check the dust collection bin below the saw and empty if full.

*Clean up the work area when you're done!

==Supermax Drum Sander==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always turn on the dust collector and open the dust collector gate prior to working with the drum sander. Close the gate when done.

*The height adjustment on this tool is very sensitive - no more than a 1/16th-1/8th turn is typically needed to adjust the height enough. When in doubt, start high enough that the work piece barely touches the bar and adjust by small amounts until you reach the work piece.

*Do not sand or polish anything on the conveyor belt.

*If the light turns red on the conveyor belt speed control, the sanding drums are under too much stress. Raise the drums and do lighter passes, or slow the belt down.

*Clean up the work area when you're done!

==Craftsman Drill Press==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*USE FOR WOOD ONLY. Please use the drill press in Small Metals for drilling metal. Do not use oil or other cutting fluids on this drill press. Oil can leave unsightly stains on wood.

*Secure your piece with clamps or a vise prior to drilling.

*Use a waste board or the depth stops to prevent the drill from going into the table.

*Please put back drill bits in their proper place so others can find them easily.

*Clean up the work area when you're done!

==Excalibur Router Table==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*If available, attach a ShopVac hose to rear dust port on the table to collect sawdust during use.

*Adjust the height of the router with a (MEASURE AND FILL IN) hex key. Do not use the wrong size key for the height adjustment.

*Ensure the bit can spin freely and does not catch the fence prior to making your cut.

*Bits spin counterclockwise looking down - always make your cuts feeding against the spin of the bit (i.e. from right to left using the front side of the bit). Feeding in the spin direction can catch the board and is not safe to do.

*Clean up the work area when you're done!

==Grizzly Jointer==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Check area around chip chute (lower-left side of the jointer) and clean out if excessive debris is present. Chute should be clear for chips to fly out prior to using.

*Check fence for squareness and check that the infeed table is not too much lower (typically 1/16" or less for most uses) than the outfeed table. Make sure all parts are secure before using.

*Feed your workpiece slowly from right to left. Use grips as needed to hold the workpiece and keep your hands well away from the cutter heads.

*Clean up the work area when you're done!

==Jet Lathe==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always wear a face shield when the lathe is in use, and ensure there is no loose clothing or jewelry that could catch on the lathe.

*Ensure your piece is securely fixed in the chuck and does not wobble before turning the lathe on.

*Always hold your cutting tool stable on the guide when cutting - do not freehand!

*Clean up the work area when you're done!

==Laguna 16" Planer==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always turn on the dust collector and open the dust collector gate prior to working with the planer. Close the gate when done.

*The height gauge on this tool is no longer accurate - always check the height of the cutter head relative to your workpiece before beginning a cut.

*Do not cut pieces thinner than 1/4" (is this actually an issue?) or shorter than the length of the cutting area. Your work piece should be sticking out of one end of the planer during the whole pass.

*Clean up the work area when you're done!

[[Category:Wood Shop]]

Wood shop tip lists

2018-04-24T21:43:21Z

Zacksasnow: /* Rockwell 20" Bandsaw */

This area is to work on some 'tips for success' for each tool, to eventually make into signs to put near the tool. This will help stop the same repeatable errors from happening.

==SawStop Table Saw==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always open the dust collector gate and turn on the dust collector prior to working with the table saw. Close the gate when done.

*This saw has a built-in safety brake that will trigger when contact is made with flesh or conductive material. DO NOT CUT THE FOLLOWING ON THIS SAW:
**Mirrored acrylic
**Laser cut pieces (the black carbon residue is conductive)
**Aluminum or other conductive metal
**Any other conductive materials

*Use a cross-cut sled (preferable) or miter gauge when making cross-cuts or miter cuts. Do not use the fence when using a cross-cut sled or miter gauge. Generally, a cross-cut sled or miter gauge should be used if the longest edge of the piece can't be supported on the fence.

*Stand to the side of the blade when cutting - do not stand directly behind the blade in the line of kickback.

*If you cannot hold the piece firmly when cutting, ask for help. Use push-sticks if necessary.

*Clean up the work area when you're done!

==Rockwell 20" Bandsaw==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Check the blade for kinks or breaks before use. Replace blade if necessary.

*Lower the blade guide to slightly above workpiece to minimize blade drift. Check tightness of guide blocks. Check the tension of the blade.

*Wider blades cannot cut as tight of a curve as thinner blades. If the saw makes squealing noises when cutting you are likely stressing the blade.

*Clean up the work area when you're done!

==Bosch Sliding Compound Miter Saw==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always secure your workpiece properly before making a cut. Use clamps and stop blocks as needed. Do not hold pieces with your hands close to the blade.

*Allow the blade to rev up to full speed before making a cut. Do not lift up the blade after cutting until it has come to a full stop.

*Check the dust collection bin below the saw and empty if full.

*Clean up the work area when you're done!

==Supermax Drum Sander==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always turn on the dust collector and open the dust collector gate prior to working with the drum sander. Close the gate when done.

*The height adjustment on this tool is very sensitive - no more than a 1/16th-1/8th turn is typically needed to adjust the height enough. When in doubt, start high enough that the work piece barely touches the bar and adjust by small amounts until you reach the work piece.

*Do not sand or polish anything on the conveyor belt.

*If the light turns red on the conveyor belt speed control, the sanding drums are under too much stress. Raise the drums and do lighter passes, or slow the belt down.

*Clean up the work area when you're done!

==Craftsman Drill Press==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*USE FOR WOOD ONLY. Please use the drill press in Small Metals for drilling metal. Do not use oil or other cutting fluids on this drill press. Oil can leave unsightly stains on wood.

*Secure your piece with clamps or a vise prior to drilling.

*Use a waste board or the depth stops to prevent the drill from going into the table.

*Please put back drill bits in their proper place so others can find them easily.

*Clean up the work area when you're done!

==Excalibur Router Table==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*If available, attach a ShopVac hose to rear dust port on the table to collect sawdust during use.

*Adjust the height of the router with a (MEASURE AND FILL IN) hex key. Do not use the wrong size key for the height adjustment.

*Ensure the bit can spin freely and does not catch the fence prior to making your cut.

*Bits spin counterclockwise looking down - always make your cuts feeding against the spin of the bit (i.e. from right to left using the front side of the bit). Feeding in the spin direction can catch the board and is not safe to do.

*Clean up the work area when you're done!

==Grizzly Jointer==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Check area around chip chute (lower-left side of the jointer) and clean out if excessive debris is present. Chute should be clear for chips to fly out prior to using.

*Check fence for squareness and check that the infeed table is not too much lower (typically 1/16" or less for most uses) than the outfeed table. Make sure all parts are secure before using.

*Feed your workpiece slowly from right to left. Use grips as needed to hold the workpiece and keep your hands well away from the cutter heads.

*Clean up the work area when you're done!

==Jet Lathe==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always wear a face mask when the lathe is in use, and ensure there is no loose clothing or jewelry that could catch on the lathe.

*Ensure your piece is securely fixed in the chuck and does not wobble before turning the lathe on.

*Always hold your cutting tool stable on the guide when cutting - do not freehand!

*Clean up the work area when you're done!

==Laguna 16" Planer==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always turn on the dust collector and open the dust collector gate prior to working with the planer. Close the gate when done.

*The height gauge on this tool is no longer accurate - always check the height of the cutter head relative to your workpiece before beginning a cut.

*Do not cut pieces thinner than 1/4" (is this actually an issue?) or shorter than the length of the cutting area. Your work piece should be sticking out of one end of the planer during the whole pass.

*Clean up the work area when you're done!

[[Category:Wood Shop]]

Wood shop tip lists

2018-04-24T21:26:46Z

Zacksasnow:

This area is to work on some 'tips for success' for each tool, to eventually make into signs to put near the tool. This will help stop the same repeatable errors from happening.

==SawStop Table Saw==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always open the dust collector gate and turn on the dust collector prior to working with the table saw. Close the gate when done.

*This saw has a built-in safety brake that will trigger when contact is made with flesh or conductive material. DO NOT CUT THE FOLLOWING ON THIS SAW:
**Mirrored acrylic
**Laser cut pieces (the black carbon residue is conductive)
**Aluminum or other conductive metal
**Any other conductive materials

*Use a cross-cut sled (preferable) or miter gauge when making cross-cuts or miter cuts. Do not use the fence when using a cross-cut sled or miter gauge. Generally, a cross-cut sled or miter gauge should be used if the longest edge of the piece can't be supported on the fence.

*Stand to the side of the blade when cutting - do not stand directly behind the blade in the line of kickback.

*If you cannot hold the piece firmly when cutting, ask for help. Use push-sticks if necessary.

*Clean up the work area when you're done!

==Rockwell 20" Bandsaw==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Check the blade for kinks or breaks before use. Replace blade if necessary.

*Lower the blade guide to slightly above workpiece to minimize blade drift. Check tightness of guide blocks. Check the tension of the blade.

*Wider blades cannot cut as tight of an curve as thinner blades. If the saw makes squealing noises when cutting you are likely stressing the blade.

*Clean up the work area when you're done!

==Bosch Sliding Compound Miter Saw==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always secure your workpiece properly before making a cut. Use clamps and stop blocks as needed. Do not hold pieces with your hands close to the blade.

*Allow the blade to rev up to full speed before making a cut. Do not lift up the blade after cutting until it has come to a full stop.

*Check the dust collection bin below the saw and empty if full.

*Clean up the work area when you're done!

==Supermax Drum Sander==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always turn on the dust collector and open the dust collector gate prior to working with the drum sander. Close the gate when done.

*The height adjustment on this tool is very sensitive - no more than a 1/16th-1/8th turn is typically needed to adjust the height enough. When in doubt, start high enough that the work piece barely touches the bar and adjust by small amounts until you reach the work piece.

*Do not sand or polish anything on the conveyor belt.

*If the light turns red on the conveyor belt speed control, the sanding drums are under too much stress. Raise the drums and do lighter passes, or slow the belt down.

*Clean up the work area when you're done!

==Craftsman Drill Press==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*USE FOR WOOD ONLY. Please use the drill press in Small Metals for drilling metal. Do not use oil or other cutting fluids on this drill press. Oil can leave unsightly stains on wood.

*Secure your piece with clamps or a vise prior to drilling.

*Use a waste board or the depth stops to prevent the drill from going into the table.

*Please put back drill bits in their proper place so others can find them easily.

*Clean up the work area when you're done!

==Excalibur Router Table==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*If available, attach a ShopVac hose to rear dust port on the table to collect sawdust during use.

*Adjust the height of the router with a (MEASURE AND FILL IN) hex key. Do not use the wrong size key for the height adjustment.

*Ensure the bit can spin freely and does not catch the fence prior to making your cut.

*Bits spin counterclockwise looking down - always make your cuts feeding against the spin of the bit (i.e. from right to left using the front side of the bit). Feeding in the spin direction can catch the board and is not safe to do.

*Clean up the work area when you're done!

==Grizzly Jointer==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Check area around chip chute (lower-left side of the jointer) and clean out if excessive debris is present. Chute should be clear for chips to fly out prior to using.

*Check fence for squareness and check that the infeed table is not too much lower (typically 1/16" or less for most uses) than the outfeed table. Make sure all parts are secure before using.

*Feed your workpiece slowly from right to left. Use grips as needed to hold the workpiece and keep your hands well away from the cutter heads.

*Clean up the work area when you're done!

==Jet Lathe==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always wear a face mask when the lathe is in use, and ensure there is no loose clothing or jewelry that could catch on the lathe.

*Ensure your piece is securely fixed in the chuck and does not wobble before turning the lathe on.

*Always hold your cutting tool stable on the guide when cutting - do not freehand!

*Clean up the work area when you're done!

==Laguna 16" Planer==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always turn on the dust collector and open the dust collector gate prior to working with the planer. Close the gate when done.

*The height gauge on this tool is no longer accurate - always check the height of the cutter head relative to your workpiece before beginning a cut.

*Do not cut pieces thinner than 1/4" (is this actually an issue?) or shorter than the length of the cutting area. Your work piece should be sticking out of one end of the planer during the whole pass.

*Clean up the work area when you're done!

[[Category:Wood Shop]]

Wood shop tip lists

2018-04-24T21:25:50Z

Zacksasnow: Created page with "This area is to work on some 'tips for success' for each tool, to eventually make into signs to put near the tool. This will help stop the same repeatable errors from happenin..."

This area is to work on some 'tips for success' for each tool, to eventually make into signs to put near the tool. This will help stop the same repeatable errors from happening.

==SawStop Table Saw==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always open the dust collector gate and turn on the dust collector prior to working with the table saw. Close the gate when done.

*This saw has a built-in safety brake that will trigger when contact is made with flesh or conductive material. DO NOT CUT THE FOLLOWING ON THIS SAW:
**Mirrored acrylic
**Laser cut pieces (the black carbon residue is conductive)
**Aluminum or other conductive metal
**Any other conductive materials

*Use a cross-cut sled (preferable) or miter gauge when making cross-cuts or miter cuts. Do not use the fence when using a cross-cut sled or miter gauge. Generally, a cross-cut sled or miter gauge should be used if the longest edge of the piece can't be supported on the fence.

*Stand to the side of the blade when cutting - do not stand directly behind the blade in the line of kickback.

*If you cannot hold the piece firmly when cutting, ask for help. Use push-sticks if necessary.

*Clean up the work area when you're done!

==Rockwell 20" Bandsaw==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Check the blade for kinks or breaks before use. Replace blade if necessary.

*Lower the blade guide to slightly above workpiece to minimize blade drift. Check tightness of guide blocks. Check the tension of the blade.

*Wider blades cannot cut as tight of an curve as thinner blades. If the saw makes squealing noises when cutting you are likely stressing the blade.

*Clean up the work area when you're done!

==Bosch Sliding Compound Miter Saw==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always secure your workpiece properly before making a cut. Use clamps and stop blocks as needed. Do not hold pieces with your hands close to the blade.

*Allow the blade to rev up to full speed before making a cut. Do not lift up the blade after cutting until it has come to a full stop.

*Check the dust collection bin below the saw and empty if full.

*Clean up the work area when you're done!

==Supermax Drum Sander==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always turn on the dust collector and open the dust collector gate prior to working with the drum sander. Close the gate when done.

*The height adjustment on this tool is very sensitive - no more than a 1/16th-1/8th turn is typically needed to adjust the height enough. When in doubt, start high enough that the work piece barely touches the bar and adjust by small amounts until you reach the work piece.

*Do not sand or polish anything on the conveyor belt.

*If the light turns red on the conveyor belt speed control, the sanding drums are under too much stress. Raise the drums and do lighter passes, or slow the belt down.

*Clean up the work area when you're done!

==Craftsman Drill Press==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*USE FOR WOOD ONLY. Please use the drill press in Small Metals for drilling metal. Do not use oil or other cutting fluids on this drill press. Oil can leave unsightly stains on wood.

*Secure your piece with clamps or a vise prior to drilling.

*Use a waste board or the depth stops to prevent the drill from going into the table.

*Please put back drill bits in their proper place so others can find them easily.

*Clean up the work area when you're done!

==Excalibur Router Table==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*If available, attach a ShopVac hose to rear dust port on the table to collect sawdust during use.

*Adjust the height of the router with a (MEASURE AND FILL IN) hex key. Do not use the wrong size key for the height adjustment.

*Ensure the bit can spin freely and does not catch the fence prior to making your cut.

*Bits spin counterclockwise looking down - always make your cuts feeding against the spin of the bit (i.e. from right to left using the front side of the bit). Feeding in the spin direction can catch the board and is not safe to do.

*Clean up the work area when you're done!

==Grizzly Jointer==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Check area around chip chute (lower-left side of the jointer) and clean out if excessive debris is present. Chute should be clear for chips to fly out prior to using.

*Check fence for squareness and check that the infeed table is not too much lower (typically 1/16" or less for most uses) than the outfeed table. Make sure all parts are secure before using.

*Feed your workpiece slowly from right to left. Use grips as needed to hold the workpiece and keep your hands well away from the cutter heads.

*Clean up the work area when you're done!

==Jet Lathe==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always wear a face mask when the lathe is in use, and ensure there is no loose clothing or jewelry that could catch on the lathe.

*Ensure your piece is securely fixed in the chuck and does not wobble before turning the lathe on.

*Always hold your cutting tool stable on the guide when cutting - do not freehand!

*Clean up the work area when you're done!

==Laguna 16" Planer==

*This tool requires authorization prior to use. Always ask for help if you're unsure about the use of this tool.

*Always turn on the dust collector and open the dust collector gate prior to working with the planer. Close the gate when done.

*The height gauge on this tool is no longer accurate - always check the height of the cutter head relative to your workpiece before beginning a cut.

*Do not cut pieces thinner than 1/4" (is this actually an issue?) or shorter than the length of the cutting area. Your work piece should be sticking out of one end of the planer during the whole pass.

*Clean up the work area when you're done!

DoAll Bandsaw

2018-01-29T20:17:33Z

Zacksasnow:

{{Template:EquipmentPage
|owner = PS:One
|certification = yes
|hackable = no
|model = DoAll 16-2
|serial = 45-55525
|arrived = 9/19/14
|doesitwork = yes
|contact = Dean Anderson
|where = Cold Metals
|value = 900
|image = DoAllMetalBandsaw.jpg
|hostarea = Cold Metals
}}

'''This tool requires certification for use.'''

== Specifications ==
{| class="wikitable" border="1"
|Capacity
|16" from the blade to the column
|-
|Blade Size
|120" blade. Width up to 1". Each width requires a set of hardened steel guides and a holder. See below for the guides we have.
|-
|Blade Speed
|approximately 45 to 1600 FPM, continuously variable.
|-
|Power
|240V, 3 phase
|-
|Weight
|1500-2000 pounds
|-
|Mfg. Date
|1955
|-
|}

== Auth/Use Notes ==
These notes are for authorized users and authorizers; you must be authorized on the tool by a person, not this list. Don't expect this list to be complete or authoritative.

* Vertical band saws cut by feeding the material into the blade.
** The cutting tooth speed is set by spinning the speed adjustment handle.
** Selection between high and low gear is only done when the adjustment handle is spun to the slowest possible speed. Don't force the gear selection; wiggle it into place.
** Only adjust the speed when the machine is on.
** The speed read out is on the dial on the top left part of the machine.
** ''Always'' check the speed versus your material via the read out before making any cuts. Incorrect speeds will quickly ruin blades.
* The cutting feed is set by you, pushing the material into the blade.
** There is a half-circle with steps for workholding and handles to control the piece. Use it whenever possible.
** If cutting curves, check the width of the blade against the chart for the tightest corner you can cut.
** If you're attempting to cut an angle, start by feeding the workpiece directly into the saw to form a notch first.
** The angle of the table can be changed after loosening the knob on the right side of the machine and below the table. Then tilt the table by hand. You may have to adjust the height of the lower blade guide if you tilt the table far from horizontal.
** If the blade is drifting to one side, it might be dulling.
** Ensure that you have between 3 and 24 teeth engaged with the thickness of the workpiece. Too few and you will knock teeth off; too many and you will fail to form a satisfactory chip.
* Power
** The plug is a twist-lock 220V three-phase plug.
** The starter is a grey box on the back of the machine. Press the rocker to display "ON".
** Turn the key to the "on" position.
** Use the larger side buttons to start the machine. The on button may require multiple presses.
** Always hit the red stop button when you're not actively cutting.
** Set the starter to off and unplug the machine when you're finished.
* Safety
** Never put your fingers near the blade. If your part is too small to keep your fingers at least an inch away from the blade and can't be held in the half-circle workholder, design a way to safely hold the workpiece that doesn't put your fingers near the blade.
** Lower the blade guard as much as possible; there should be a narrow gap above the workpiece and no more.
** No gloves or loose sleeves when using the machine; they can be sucked into the blade and drag your arm with. Pushing your sleeves past your shoulder is not acceptable.
** When pushing work, rest your arms on the table and push with your hands. Pushing with your shoulders can cause you to fall into the machine if the blade breaks or the part slips.
** Stand with one foot in front of the other to prevent bashing your head or chest into the machine if you do lose control with your arms.
* Clean up when you're done. Remove your stock and brush all chips into a trash can. Wipe up all cutting fluids.

== Blades ==
Installed:

== Welder ==

The welder is finally functioning. It can be used for blades for any of the bandsaws. So far, we have just welded carbon blades. Bimetal may be difficult- brazing might be a better choice for these. Talk to Ed Bennett or Everett Wilson if you want to learn how to use the welder. The procedure is:
#Measure 120" (5 table lengths) of the bulk blade of your choice.
#Cut the blade to length using the shear above the welder.
#Match the cut ends together with the teeth on each end pointing in opposite directions (180 degree twist in the blade). Grind the ends of the blade until they match and are smooth. Normally you could use the grinder on the welder, but the grinder is not working.
#Clamp the blade in the jaws with the ends of the blade touching.
#Push the welder lever down and hold it down. After the weld is done, release one of the jaw clamps, then release the welder lever.
#Anneal the blade until dull red (pulse width modulate the anneal button - it doesn't take much).
#Grind the weld until smooth and the weld thickness is the same as the blade.

== To-Do ==

Blade welder is missing the grinder motor. The shear for the welder is not making clean cuts.

Add a miter jig which mounts to the right side of the table. A round linear bearing would allow the jig to be tilted down out of the way when not in use.

== Maintenance ==
*manual: [[File:DoAll_saw.pdf]]
*[[DoAll_Bandsaw_maintenance|maintenance page]]

{| class="wikitable" border="1"
! Description
! Frequency
! Lubricant
! Instructions
! History
|-
|
|
|
|
|
|-
|Gear Box
|
|The manual for model 16-2 (our saw) says to use SAE 10 motor oil. The manual for the 1612 (a slightly newer model) says SAE 20. DoAll support says use SAE 20 motor oil, which is difficult to find. ISO 68 waylube is equivalent to SAE 20 and available from Zengers in Melrose Park.
| The drain plug is at the bottom of the gear box. Remove pipe cap and fill to the top of the pipe. Takes about 1 quart.
| Changed 10/7/14 with ISO 68. Only about 2 cups of oil were drained, but no sign of a leak.

|
|-
|Reeves drive shaft (oil cup)
|
| 1612: SAE 10
|
|
|}

Oct. 15, 2014 Replaced thrust bearings and bearing caps for the 1/16-1/2" upper and lower guides. With the blade centered on the wheel, there is a gap of about 1/8 between the cap and the back edge of the blade. With medium heavy hand feed, the blade doesn't touch the cap and cause the bearing to turn. This may be OK, as there would be significantly more pressure from the workpiece when using the machine's mechanical feed.

Tried the 5/8-1" guides. appears that there will also be a gap between the blade and thrust bearing cap when using a 3/4" blade with the blade centered on the wheel. For the upper guide, we need 2 longer cap screws (1/4-20?) to hold the 3/4" hardened guides to the guide block and 2 shorter screws (shoulder?) to hold the guide block to the guide post. For the lower guide, 2 cap screws. not sure about the screw that holds the lower guide block in place.

== Equipment ==
{| class="wikitable" border="1"
! Item
! Description
! Supplier
! Cost
|-
| Guide thrust bearing
| 626ZZ 6x19x6mm (2 required)
|
|
|-
| Guide Blocks
| Upper and lower insert guide blocks for 1/16-1/2" width blades ('precision' style); upper and lower insert guide blocks ('high speed' style) for 5/8" to 1" width blades.
|
|
|-
| Inserts
| Sets of 4 hardened steel inserts for 1/4", 3/8", 1/2", 3/4".
|
|
|-
|Adapter
|We have the upper and lower Adapters for 1/16 to 1/2" guide blocks.
|
|
|}

== References ==

== List of Currently Authorized Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
! Date
|-
|Dean Anderson
|Machine Shop Host Cred
|
|-
|Everett Wilson
|Dean Anderson
|
|-
| Ed Bennett
| Dean Anderson
|
|-
|Ryan Pierce
|Dean Anderson
|
|-
|Bryan Gleason
|Dean Anderson
|
|-
|Michael Czubak
|Dean Anderson
|
|-
|Todd Allen
|Dean Anderson
|
|-
| Anna Yu
| Ed Bennett
|
|-
|Jeff McBride
|Ed Bennett
|10/9/14
|-
|Mike Kislovsky
|Ed Bennett
|10/9/14
|-
|Arjun Wadnerkar
|Ed Bennett
|10/9/14
|-
|Oscar Villareal
|Ed Bennett
|10/9/14
|-
|John Butera
|Ed Bennett
|10/18/14
|-
|Alex Schaffer
|Ed Bennett
|10/18/14
|-
|Daniel Loeser
|Ed Bennett
|10/18/14
|-
|Jonathan Bisson
|Ed Bennett
|10/18/14
|-
|[[User:amishhammer|Tom Judge]]
|Todd Allen
|
|-
|Kyle Bieneman
|Todd Allen
|11/09/14
|-
|Scott Little
|Todd Allen
|11/09/14
|-
|RJ Metzger
|Todd Allen
|11/09/14
|-
|Giovanni Arroyo
|Todd Allen
|11/09/14
|-
|Joao Santos
|Todd Allen
|11/26/14
|-
|Nicholas Haldereman
|Todd Allen
|11/26/14
|-
|Doorman Dave
|Todd Allen
|11/26/14
|-
|Stephen Ioannou
|Todd Allen
|11/26/14
|-
|Lucas Goossen
|Todd Allen
|12/10/14
|-
|[[user:RogerMoore|Roger Moore]]
|Todd Allen
|12/10/14
|-
|[[User:Mwilkens|Matt Wilkens]]
|Todd Allen
|12/10/14
|-
|Rhonda Jackson
|Todd Allen
|12/10/14
|-
|Matt Meshulam
|Todd Allen
|12/21/14
|-
|Kevin Pulver
|Todd Allen
|12/21/14
|-
|Andrew Camardella
|Todd Allen
|12/21/14
|-
|Mike Coriale
|Todd Allen
|12/21/14
|-
|Nick Naro
|Todd Allen
|1/11/15
|-
|John Farmer
|Todd Allen
|1/11/15
|-
|[[user:Jaypee|Jay Pee]]
|Todd Allen
|1/11/15
|-
|Sam Paris
|Todd Allen
|1/21/2015
|-
|Jake Rush
|Todd Allen
|1/21/2015
|-
|Carolyn Ignacio
|Todd Allen
|1/21/2015
|-
|Andrew Sowa
|Todd Allen
|1/21/2015
|-
|Hilary Lee
|Todd Allen
|1/21/2015
|-
|Eric Slehofer
|Todd Allen
|1/28/2015
|-
|Sam Reicks
|Todd Allen
|1/28/2015
|-
|Tyler Matthew
|Todd Allen
|1/28/2015
|-
|Ben Bogler
|Todd Allen
|1/28/2015
|-
|Brittany Krawczyk
|Todd Allen
|1/28/2015
|-
|Cary Lahucik
|Todd Allen
|1/28/2015
|-
|Eric Yu
|Todd Allen
|2/8/2015
|-
|Davis Mazariegos
|Todd Allen
|2/8/2015
|-
|Dan Baltudis
|Todd Allen
|2/8/2015
|-
|Shae Kurko
|Todd Allen
|2/25/2015
|-
|Ryan Taylor
|Everett Wilson
|03/04/15
|-
|Andy Richardson
|Everett Wilson
|03/04/15
|-
|[[User:glenn|Glenn Powers]]
|Sevin Straus
|03/08/15
|-
|Ryan Neuman
|Sevin Straus
|3/08/15
|-
|Simon Cygielski
|Todd Allen
|20150407
|-
|[[User:papaben44|Benjamin Dambman]]
|Matt Triano
|4/14/15
|-
|Jeff Lawson
|Ron Olson
|5/19/15
|-
|David Srebro
|Ron Olson
|5/19/15
|-
|James Villalpando-
|Ron Olson
|5/19/15
|-
|[[user:justin|Justin T. Conroy]]
|Everett Wilson
|2015/06/10
|-
|Greg "Nerobro" Teiber
|Everett Wilson
|2015/06/10
|-
|Pericles Tsellos
|Todd Allen
|14JUN2015
|-
|Hunter Koerner
|Todd Allen
|6/14/15
|-
|Eric Reusche
|Todd Allen
|6/14/15
|-
|Raj Perera
|Todd Allen
|6/14/15
|-
|Erik Wessing
|Todd Allen
|6/14/15
|-
|Connor Jansen
|Eric Beauchamp
|6/4/15
|-
|Kevin Sampson
|Todd Allen
|7/22/15
|-
|Les Schier
|Dean Anderson
|
|-
|Tom Boeman
|Todd Allen
|8/30/15
|-
|Jonathan Levine
|Todd Allen
|9/23/15
|-
|Jim Baker
|Todd Allen
|
|-
|Alejandro Drexler
|Todd Allen
|9/23/15
|-
|Sheila Miguez
|Everett Wilson
|10/14/2015
|-
|Niko Hawley
|Todd Allen
|
|-
|Will Alt
|Todd Allen
|10/28/15
|-
|Peter Letscher
|Todd Allen
|10/28/15
|-
|Mike Mandrea
|Eric Beauchamp
|11/5/15
|-
|-Caleb Young
|-Eric Beauchamp
|
|-
|Aaron Carlock
|Todd Allen
|11/18/15
|-
|Jennie P
|Todd Allen
|11/18/15
|-
|Kurt Ziegel
|Todd Allen
|11/18/15
|-
|Mike Forkan
|Todd Allen
|11/18/15
|-
|Marcin Ignasiak
|Todd Allen
|
|-
|Greg Kudlacz
|Todd Allen
|
|-
|Daniel Maziarz
|Todd Allen
|
|-
|Jean Michel Crettaz
|Todd Allen
|
|-
|Dafe Hughes|Dafe Hughes
|Todd Allen
|12/16/15
|-
|Lauren Svedman
|Michael Patton
|1/06/16
|-
|Bruce McConachie
|Michael Patton
|1/10/16
|-
|Andrew Dalesandro
|Michael Patton
|1/10/16
|-
|Tony Johnson
|Michael Patton
|1/10/16
|-
|Brandon Love
|Michael Patton
|1/27/16
|-
|Connor Sullivan
|Tom Judge
|1/22/16
|-
|Adam Stafford
|Michael Patton
|4/17/16
|-
|Ian Monroe
|Michael Patton
|6/29/16
|-
|Joe Iklov
|Michael Patton
|6/29/16
|-
|Jim Brink
|Michael Patton
|6/29/16
|-
|Frank Bowles
|Michael Patton
|6/29/16
|-
|Eugene Liokumovich
|Michael Patton
|
|-
|Sam Olendorf
|Michael Patton
|
|-
|Matthew Quigley
|Michael Patton
|
|-
|Brian Cuocci
|Michael Patton
|10/5/16
|-
|[[User:jonk|Jon Komperda]]
|Dean Anderson
|11/6/16
|-
|Chris Ruhland
|Michael Patton
|11/7/16
|-
|[[User:ajasani|Ashish Jasani]]
|Michael Patton
|11/7/16
|-
|Abel Greenwald
|Michael Patton
|
|-
|Jason Pittman
|Chris Ruhland
|03/07/17
|-
|Bruce Mace
|Chris Ruhland
|3/7/17
|-
|Bhairavi Warke
|Chris Ruhland
|3/23/17
|-
|Brian Adamson
|Chris Ruhland
|3/23/17
|-
|Jeremy Shaw
|Chris Ruhland
|04/09/17
|-
|Sam Chen
|Chris Ruhland
|
|-
|Molly Adamski
|Chris Ruhland
|04/09/17
|-
|Haddon Pearson
|Chris Ruhland
|4/29/17
|-
|Carlos Garcia
|Chris Ruhland
|5/17/17
|-
|Ben Stringer
|Chris Ruhland
|5/17/17
|-
|Luis Colmenares
|Sam
|6/12/17
|-
|Andrew Wingate
|Todd Allen
|7/17/17
|-
|Sam Yi
|Ralph Brendler
|7/27/17
|-
|[[User:Ekaj|Jacob Snyder]]
|Sam Olendorf
|9/14/17
|-
|[[User:Bobbyh|Bobby Huggins]]
|Sam
|9/15/17
|-
|Ryan Himmelblau
|Sam Ohlendorf
|11/15/17
|-
|Mac MacDevitt
|Sam Ohlendorf
12/20/17
|-
|[[User:wittnl|Nathan Witt]]
|Sam Ohlendorf
|11/29/17
|-
|Aaron Vander Bee
|Sam Olendorf
|1/10/18
|-
|Amanda Assaley
|Sam Olendorf
|1/10/18
|-
|Stephanie Pelzer
|Sam Olendorf
|1/10/18
|-

|Chris Eppig
|Sam Olendorf
|1/10/18
|-
|Zack Sasnow
|Sam Olendorf
|2018-1-26-2018
|-

[[Category:Cold Metals]]

Rockwell drill press

2018-01-29T20:16:55Z

Zacksasnow: /* List of Currently Authorized Users */

{{Template:EquipmentPage
|image =
|owner=PS:One
|model=Rockwell 17-600 17" Drill Press
|arrived=December 2016
|serial=1456658
|doesitwork=yes
|contact=Dean Anderson
|where=Cold Metals
|certification=yes
|hackable=no
|value=$500}}

== Specifications ==
17" capacity (from the center of the spindle to the column).

VFD controlled 3 phase motor. Continuously variable spindle speed from 250-1470 RPM.

Morse #2 taper spindle

Capacity, mild steel 1/2"

Drills to center 17"

motor: 1 HP 3 phase

power: 120 V.

Weight: 400 pounds

== Auth/Use Notes ==
Recommended Drill Protocol:
#A full set of fractional, number and letter drills are available in a index case next to the drill. Use a drill from this case if one is available and usable. If a drill is unusable repair it or put it into the discarded drill tray.
#If no drill is available or usable in the index case take one from the cabinets.
#When you are through with the drill replace it into the index case.
#With this procedure users can be assured that drills from the cabinet are new and drills from the index case may be OK but should be checked.

These notes are for reference after authorization by a person.

The spindle switch must be 'off' and the e-stop (big red button) must be in the out position (twist the button counter clockwise) before the spindle can be turned on.

Authorizations from the old DoAll drill press carry over to this machine.

The motor direction is reversible using a switch on the back of the control box. For nearly all drills, the spindle must rotate clockwise when viewed from above.

Operation:
# Setup material securely on the table. Be sure the drill will not drill into the table.
# Turn e-stop counter clockwise
# Turn on power switch on the back of the control box
# Set the RPM based on the material being drilled and the drill diameter.
# Set the direction switch on the back of the control box to 'forward'.
# Move the spindle switch to 'on' when you are ready to drill.
# To turn off, push the e-stop or move the spindle switch to the 'off' position.

== To-Do ==
A drill mounted in the chuck will have some run out. For most applications this should be acceptable. The cause could be a bent spindle or worn chuck.

We should to have a chart nearby showing recommended spindle speeds for various drill sizes and materials.

== Maintenance ==

== Equipment ==

Drills and vises are stored in the cabinet in front of the drill press.

== References ==

== List of Currently Authorized Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
! Date
|-
|Dean Anderson
|
|
|-
|Everett Wilson
|Dean Anderson
|
|-
|Bruce Mace
|Chris Ruhland
|3/7/17
|-
|Brian Adamson
|Chris Ruhland
|3/23/2017
|-
|Jeremy Shaw
|Chris Ruhland
|4/09/2017
|-
|Molly Adamski
|Chris Ruhland
|4/09/2017
|-
|Carlos Garcia
|Chris Ruhland
|5/17/2017
|-
|Ben Stringer
|Chris Ruhland
|5/17/2017
|-
|Arjun Sharma
|Tom Judge
|8/10/17
|-
|[[User:Ekaj|Jacob Snyder]]
|Sam Olendorf
|9/13/17
|-
|Sean Nixon
|Sam Olendorf
|9/27/17
|-
|Mateusz Pec
|Sam Olendorf
|9/27/17
|-
|[[User:Bobbyh|Bobby Huggins]]
|Sam Olendorf
|11/15/17
|-
|Ryan Himmelblau
|Sam Olendorf
|11/15/17
|-
|Mac MacDevitt
|Sam Olendorf
|12/20/17
|-
|[[User:wittnl|Nathan Witt]]
|Sam Olendorf
|11/29/17
|-
|Aaron Vander Bee
|Sam Olendorf
|1/10/18
|-
|Amanda Assaley
|Sam Olendorf
|1/10/18
|-
|Stephanie Pelzer
|Sam Olendorf
|1/10/18
|-

|Chris Eppig
|Sam Olendorf
|1/10/18
|-
|Zack Sasnow
|Sam Olendorf
|2018-1-26-2018
|-

[[Category:Cold Metals]]

Jet Wood Lathe

2018-01-29T20:15:05Z

Zacksasnow:

{{Template:EquipmentPage
|image =
|owner = PS1
|serial = NAN
|certification = yes
|hackable = no
|model = Jet 1442 headstock, and 1642 bed (probably)
|arrived = 11/21/2015
|doesitwork = yes (mostly)
|contact = Wood Shop Area Host
|where = Wood Shop
|value = 800
|itemphoto =
|hostarea = Wood Shop
}}

= =
== Description ==
This is an oddball lathe that seems to be assembled from a collection of parts from other lathes.
*The bed and legs are from a No:1642 16" electronic variable speed lathe.
**There was a dataplate on the legs to this effect, but ALL the information on it was wrong (swing, working length, speed control type, etc.) for our lathe configuration, so it was removed
*The headstock and tailstock are (we think) from a 1442 MECHANICAL variable speed lathe
** manual here: [[file:Jet_1442_lathe.pdf]]
*The tool rest is fairly large for the headstock height and ~probably~ originated with the 16" lathe parts

== Status ==

It spins. Don't change the speed- the speed-change mechanism is broken and also jammed in place.

== Authorization for this tool by authorized proctors only: Authorized Proctors ==

'''This tool requires certification for use. Please contact one of the following to arrange authorization.'''
* This list is a basic starting point pending approval of the area host.

{| class="wikitable" border="1"
! Proctor
! Contact
|-
|Matt Triano
|matt.triano @ gmail.com
|-
|Eric Beauchamp — area host
|eric @ home-chicago.com
|-
|Sevin Strauss — approved authorizer
|
|-
|Andrew Camardella — approved authorizer
|
|-
|Donzell
|-
|}

== Resources ==

[https://wiki.pumpingstationone.org/Wood_Lathe_Authorization_Checklist Wood Lathe Authorization Checklist]

[https://wiki.pumpingstationone.org/File:Introwt.pdf Intro to Woodturning by Brian Clifford]

[https://www.reddit.com/r/turning/wiki/index Woodturning Reddit Wiki]

== Personal Protective Equipment ==

* Face shield (not just safety glasses) must be worn.
* Long and loose hair must be contained.
* Do not wear gloves or loose clothing.
* Remove watches, rings, and other jewelry.
* Roll up or don't wear long sleeves.
* Dust protection may be required.

== Pre-Operational Safety Checks ==
* Locate and ensure you are familiar with all machine operations and controls.
* Ensure all guards are fitted, secure and functional. Do not operate if guards are missing or faulty.
* Workpiece must be securely fastened to face plate, chuck or between centers.
* Rotate the workpiece by hand to check clearance between tool rest and bed.
* Ensure the cutting tools are sharp and in good condition.
* Start the dust extraction unit before using the machine.
* Make sure all clamping handles are tight.

== Operational Safety Checks ==
* Adjust speed to suit the diameter of the work and turning operation (IMPORTANT - *never* adjust speed while the lathe is off!)
* Before making adjustments (apart from speed), switch off and bring the machine to a complete standstill.
* Keep the tool rest adjusted close to the work and at the correct height.
* Stop the lathe and remove all tool rests before sanding.

== Ending Operations and Cleaning Up ==
* Switch off the machine when work completed.
* Return all chisels and other tools to racks.
* Leave the machine in a safe, clean and tidy state.
* Sweep or vacuum any wood debris/dust/shavings.

== Potential Hazards and Injuries ==
* Please watch this short safety video on YouTube [https://www.youtube.com/watch?v=7yhkeUP6Mf8]
* Eye injuries from flying debris or defective timber. Wear appropriate eye protection.
* Hair/clothing getting caught in moving machine parts. Remove jewelry, loose clothes, keep sleeves short, roll up sleeves, no gloves, secure long hair
* Airborne dust. Wear a respirator or dust mask appropriate for the material you are using.

== Do ==
* Rough cut the workpiece as close as possible to the finished shape before installing it.
* Check your workpiece for flaws, cracks, knots etc. and test glue joints before mounting the workpiece on machine.
* Use the lowest speed when starting a new workpiece.

== Don't ==
* Drive the workpiece into the drive center while the drive center is in the headstock.
* Touch your project by hand while the lathe is running

== DO ==
* Set the drive center into the workpiece with a soft mallet prior to installing it on the headstock.

== How To Get Authorized ==
We try to say "authorized" now at PS:1 instead of "certified" because we aren't saying you're an expert after authorization, just briefed ... There is a list of authorized proctors (trainers) at the top of this page. You can't become authorized from just any other member who knows how to use this too, it's a dangerous piece of equipment and we're keeping the authorization process a little more formal because of that. Ask the area host for the wood shop, any volunteer authorizers for wood shop, or the people listed as authorized proctors about authorization.

== List of Currently Certified Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
! Auth Date
|-
|Matt Triano
|Patrick Grider
|-
|Sevin Straus
|Danger Committee
|-
|Eric Beauchamp
|Danger Committee
|-
|Erik Wessing
|Danger Committee
|-
|Andrew Camardella
|Danger Committee
|-
|Ray Doeksen
|Danger Committee
|-
|Michael Skilton
|Danger Committee
|-
|Daron Wooding
|Andrew Camardella
|-
|Sam Paris
|Andrew Camardella
|2016-07-20
|-
|Donald Wells
|Andrew Camardella
|2016-07-20
|-
|[[user:mct|McTavish McArdle]]
|Andrew Camardella
|2016-07-20
|-
|[[user:goatking|An Phan]]
|Andrew Camardella
|2016-08-18
|-
|[[user:mkeith|Matt Keith]]
|Andrew Camardella
|2016-08-18
|-
|Ian Monroe
|Andrew Camardella
|2016-07-20
|-
|Les Schier
|Sevin Straus
|2016-09-01
|-
|Jon Komperda
|Andy Larkin
|2016-10-27
|-
|Clarence Bartenhagen
|Sevin Straus
|2017-02-01
|-
|Joe Dowling
|Sevin Straus
|2017-02-01
|-
|Crystal Morales
|Sevin Straus
|2017-03-11
|-
|Jason Pittman
|Sevin Straus
|2017-03-11
|-
|Sam Chen
|Sevin Straus
|-
|Andrew Wingate
|Donzell
|2017-10-22
|-
|Tucker Tomlinson
|Donzell
|2017-10-22
|-
|Theo
|Donzell
|2017-12-10
|-
|Jeff Gershune
|Donzell
|2018-1-14
|-
|Arjun Sharma
|Donzell
|2018-1-14
|-
|Jack Phillips
|Donzell
|2018-1-14
|-
|Ryan Himmelblau
|Donzell
|2018-1-14
|-
|Scott Greenburg
|Donzell
|2018-1-14
|-
|Zack Sasnow
|Donzell
|2018-1-28
|-

== Documentation ==
The following is a work in progress.
https://wiki.pumpingstationone.org/Wood_Lathe_Authorization_Checklist

Manual https://wiki.pumpingstationone.org/File:Jet_1236.pdf

[[File:Oneway Chuck Manual.pdf]]

[[Category:Wood Shop]]
[[Category:Loaned Equipment]]
[[Category:Shop Equipment]]

Category:Wood Shop

2017-10-25T01:26:51Z

Zacksasnow:

The Wood Shop is one of the areas that has an area host here at PS:One. https://wiki.pumpingstationone.org/Category:Hosted_Areas

{{Infobox HostedArea
| image = 9473142111_c9f6058202_b.jpg
| areaname = Wood Shop
| hostedsince =
| location = Back corner
| toolcategory = [[:Category:Shop Equipment]]
| hostname = Eric Beauchamp
| hostphone =
| hostemail =
| hostother =
| hosthours =
| hostcerts =
}}

== Area Rules ==

<ol>
<li>Safety first — use at minimum all required safety gear for the tool you are using. Always wear safety glasses. Worn alone, your acrylic eyeglass lenses are dangerous. Know where the closest fire extinguisher is as well as the first aid kit. And pay attention to what you are doing. For your own safety, do not work around people misusing tools. For the safety of others, don't misuse tools. It's Ok to ask others for help, people are pretty friendly (but it's good etiquette to wait if they're using powertools).</li>
<li>Clean up after yourself — use a brush or the Shop Vac to clean up your chips and throw small cutoffs away. Set useful cutoffs aside in the lumber area if you think someone might be able to use them (but we reallllly don't want your garbage). Make sure power cords don't obstruct aisles.</li>
<li>Be respectful of others using this space by following [[Tidy Space Policy|TidySpace]] procedures — always fill out a Parking Request form — Name, phone number, email, and date it each time you work on it.</li>
<li>Put things back when you're done — Let's try to make sure everyone can find the tool they are looking for once you are finished. This includes all power tool accessories and hand tools.</li>
<li>Respect all the tools — Do not '''''ever''''' put your weight behind a piece you're feeding through any power tool. If you ''ever'' see anyone doing this, it's Ok to correct them. Use your hands or a push stick, if appropriate, to move your piece through — the machine will tell you how quickly it wants to work. '''Only use tools you are certified to use.'''</li>
<li>If something breaks, put a note on it and contact the Area Host, don't just leave it for the next person to find. It's unsafe and disrespectful. Be excellent to each other.</li>
<li>Make awesome things and let us know if you'd like to boast.</li>
</ol>

== Authorizations ==

Only approved proctors may authorize. Proctors are identified on the wiki page for each tool requiring authorization. See generally [[:Category:Woodworking]] for a list.

=== Project Storage ===

<ol>
<li>Projects too large for your locker cannot be left in the shop in a manner that makes any tool unusable. (If you have to store your project in the shop, find an out of the way place for it).</li>
<li>You '''must''' follow [[Tidy Space Policy|TidySpace]] procedures and fill out a Parking Request form with your name, phone number, and email on your project and any materials that belong to you. Every time you work on it, write the date on your label so the area host knows you haven't abandoned it.</li>
<li>If a project is untouched for 30 days, the project will be considered abandoned and be made available to the membership as scrap or thrown away.</li>
<li>Your project may not be stored in the space for more than '''60 days TOTAL time''', whether you worked on it daily or once every other week.</li>

</ol>
For best results, have all the materials on hand when you start a project and set aside time to finish it quickly so we don't have projects laying all over the shop, half done, for months.

== Safety ==
Some safety equipment is currently available:

* safety glasses and goggles
* gloves (including welding gloves)
* respirator
* ear protection
* painter suits
* welding masks
* fire extinguishers

Users must use this equipment as required for each tool.

If you see someone using the equipment improperly, '''wait for a safe time''' to either show them how to do it right, or ask them to stop and seek certification. Don't sneak up on people or interrupt them while they're using power tools. Notify the Area Host if anyone is abusing, damaging, or using tools in an inappropriate fashion.

If the smoke/CO2 detector goes off, stop what you are doing. Do not shut it off and go back to work until you take a break for at least 15 minutes to be sure there aren't any harmful fumes.

== Woodworking skills ==

'''Milling lumber''' To produce the quality joints needed for strong and attractive projects, the natural warping and twist of lumber must be dealt with. The typical process for producing milled lumber starts at the jointer.
<ol>
<li> Joint a face and an edge, using the jointer fence. This will give you two surfaces that are 90 degrees to each other.
<li> Then use the planer to make the unmilled face parallel and coplanar to the face milled in the first step.
<li> The final edge can be produced on the table saw. Use the rip fence to clean up the final edge.
</ol>
More techniques for milling lumber can be found in [http://www.thewoodwhisperer.com/videos/episode-6-the-jointers-jumpin/?category_name=techniques this video] from Marc Spagnuolo, a woodworking podcaster of note.

== Tools Available ==

All equipment in the workshop has been tagged [[:Category:Shop Equipment]].

All equipment requires certification to be used. Please see the individual tool pages for information on who can certify you to use these tools.

=== Using the tools ===

If it belongs to PS:One, please be nice to the tools. If they belong to a member who is awesome enough to loan us their personal gear, make sure you treat it extra nice and also, get their permission first.

Please be respectful and aware of others working in the shop at the same time you are. If you are throwing sparks, throw them away from other people. If you are walking around with hot metal, say something so others know where you are and don't get branded. If you are going to start making a lot of noise, let other people know so they can get some ear protection, don't just deafen them.

=== Sharpening tools ===

Sharpening is best left to people who know what they're doing. Destroying an edge or a tool's temper will require someone else to deal with the problem, and that sucks. If you know what you're doing, you'll know what you need and can ask someone who also looks like they know what they're doing to help you find it.

Sharpening power tool blades is even more best left to people who know what they're doing. Let the area host know if a power tool's blades need to be serviced.

== Shop Safety Best Practices ==

Pumping Station: One is not responsible for making sure you operate tools safely. This wiki is edited by volunteers who ''do not speak for Pumping Station:One.'' For a primer on general shop safety best practices, have a look at [http://www.epa.gov/dfe/pubs/auto/bestpractices/bestpr.htm the EPA's recommendations] and [https://www.pratt.edu/uploads/Shop_Orientation_Manual.pdf Pratt's orientation manual]. Various A&M schools also have excellent recommendations.

== Wood Shop Improvement Projects ==

The Wood Shop has lots of ongoing improvement projects to help organize and de-clutter the workspace - feel free to help out!

* Finish hooking up the dust collection for the sanding and small band saw area.
* Repair the floor on the flat sheet vertical rack (the bottom is broken) and through away the junk and edit the ticketed items. Incorporate a rack for tall sticks of lumber ( 8ft. 2x4's, long rips of narrow material).
* Get the [[Bosch Sliding Compound Miter Saw]] station built.
* Make a rack for the larger bar clamps to be affixed to the wall or even to lay flat somewhere.
* New out feed table for [[SawStop table saw]] to include storage space for sleds, tenon jig, and other jigs. Paul Van Lake is building separate sleds for accurate 45 degree bevel and straight cuts, dado sled, sled for 45 degree and adjustable angle miter cuts.
* Jigs and fences for the [[Rockwell Delta 20" Bandsaw]].
* Plumb in some air lines. Paul Van Lake anchored the line on the wall next to the ladders so maybe we can tap off of that.
* Shop signs. If a member is looking for a practice project post laser or ShopBot authorization, have them make pertinent/helpful tool and warning signs.
* Go through the cabinet under the miter saw and clean out the junk glue and useless material.
* Build shelves under work benches for member projects once racks are made to store glue clamps.
* Design a better method to store the clamps that are in bins on the floor.
* Fix the cable on the [[Grizzly 6" jointer]] - the ground wire is exposed.
* Fix the plugs on the northwest wall. They are hanging and it is hard sometimes to plug in the jointer without the cable falling off.
* Build an enclosed cabinet for the router table to prevent dust and organize bits and tools.
* Build a table for the [[Craftsman 20in Drill Press]] with dust collection.

[[Category:Hosted Areas]]
[[Category:Member Manual]]
[[Category:Equipment]]
[[Category:Projects]]
[[Category:Tutorials]]

Prusa i3 3D printer

2017-09-28T15:47:06Z

Zacksasnow: /* List of Currently Certified Users */

{{Template:EquipmentPage
|owner = PS:One
|hostarea = CNC
|certification = yes
|hackable = no
|model = Prusa Mendel 13
|serial = SERIAL NUMBER
|arrived = 5/2016
|where = CNC Area, upstairs
|doesitwork = yes
|contact = CNC Area Host
|value = $500
|image = Prusai3.jpg
}}

== Status ==
4/24/2017 - Printer bed connector is failing, could be failing print bed causing excess current draw; install solid state relay and if problem persist replace with silicone heater bed. Uneven extrusion or slippage, possible problem with the hobbed bolt; brass and is going bad; Should be replaced with stainless steel one. (ajasani)

11/27/16 - Tested printer with random yellow PLA, resulting in poor print quality. Suspect that PLA may be bad, as it snaps instead of bending. Going to test with different PLA. --[[User:Skynaya|Skynaya]] ([[User talk:Skynaya|talk]]) 11:36, 28 November 2016 (CST)

3/14/2017 - Cura intermittently detects the printer. Use the Simplify3D profile below for the Prusa using Com 7.

== Authorization ==

Ask CNC Area Host. No regularly scheduled authorizations. Authorization sessions can be arranged for 3 or more members as required. If you want to schedule an authorization session, find 2 or more other people and email the CNC Area Host for referral to an authorizer.

== Operation ==

=== [[Prusa i3 OctoPrint Server]] ===

The Prusa i3 now uses OctoPrint as its host device. You can now send jobs to the printer via any computer in the space, even your personal device.

The OctoPrint server for the Prusa i3 can be reached at http://10.100.1.200/

* When connecting to the OctoPrint server, you may first need to select "Connect" under the left side Connection tab if the printer has been turned off.
** All settings to connect are retained and should not be modified.
* Once the printer is connected, you can begin warming it up with the Temperature tab.
** Enter a temperature in Celsius and click "Set"
* You can control the printer's movements and extrusion using the "Control" tab.

* To get started printing, upload an STL using the left side "Files" tab.
* Find the STL you uploaded and click the "Slice" button, it looks like a magic wand.
* From here, you can select what slicer engine you'd like to use and what settings you'd like to print with.
** Cura is the default slicing engine.
** Select one of the preset slicing profiles, and then manually set your preferred temperatures and speeds using the Basic and Advanced tabs.
* Now locate the newly generated GCO file (G-Code) in the left side Files tab. You can now click "Load and Print" to print your object.
* It is preferred if you delete your files from the OctoPrint server when you are done. You can download your GCO file for future printing if you would like to retain the specific sliced project.

This is only a high level overview of how to use OctoPrint. If you are already authorized but have not used OctoPrint, feel free to attend future authorization sessions. OctoPrint will accept g-code from the most popular slicers such as Cura, Slic3r, Repetier-Host, and Simplify3D.

== Troubleshooting ==
Please add information to this section if you discover some useful tips and tricks.

*Use the manual controls to preheat the nozzle and bed for your material type. Then Cura may detect the printer.

== Mods ==
Unknown.

=== SD Card ===
Should accept any SD card. Use the Replicator Dual SD card or bring your own.

=== Usable Print Area ===
200mm x 200mm x 180mm (Please verify - --[[User:Skynaya|Skynaya]] ([[User talk:Skynaya|talk]]) 11:36, 28 November 2016 (CST))

=== Nozzle size ===
* Presumed 0.35mm nozzle, verification would be appreciated --[[User:Skynaya|Skynaya]] ([[User talk:Skynaya|talk]]) 11:36, 28 November 2016 (CST)

=== Host Software ===
Users of Linux, Windows, OSX will need to install the following software:
* [https://github.com/kliment/Printrun#getting-printrun Pronterface] - or [http://www.repetier.com/download/ Repeteir-Host] for manual operation of the printer as well as for starting print jobs
* [http://slic3r.org/download Slic3r] - for creating gcode (print jobs) from 3D models
* Alternately, you can use [http://wiki.ultimaker.com/Cura Cura by Ultimaker]

== Suggested Settings ==
This printer has not seen much testing, and appropriate settings have yet to be determined.

Prusa Drivers and Settings Files: http://www.prusa3d.com/drivers/

See forum post for some settings: http://shop.prusa3d.com/forum/original-prusa-i3-mk2-f23/simplify3d-print-settings-august-30-2016--t938.html#_ga=1.30717884.2054885924.1484866610

Prusa Simplify3D Settings: http://shop.prusa3d.com/forum/download/file.php?id=533

==Resources==
=== Filament ===
The extruder for this machine accepts 1.75mm filament.

[http://www.microcenter.com/category/4294898923/3D-Printing MicroCenter (online and in store)]

[http://www.monoprice.com/Search/Index?keyword=3d+printer+filament Monoprice]

=== Find Something to Print ===

[http://thingiverse.com Thingiverse] is a great place to find printable 3D models that other people have designed, and to publish your own.

=== Designing 3D Models ===

Page in progress to describe [https://wiki.pumpingstationone.org/3D_Modeling 3D modeling.]

== List of Currently Certified Users ==
{| class="wikitable" border="1"
! qualified member
! trained by
|-
|[[User:Dbever|Derek Bever]]
|Hours of shouting at 3D printers
|-
|[[User:kithera|Grant Wagner]]
| Ashish Jasani
|-
|[[User:Zacksasnow|Zack Sasnow]]
| Ashish Jasani
|-
|[[User:Samdreyer1|Sam Dreyer]]
| Sky Nova

JDS Multi-Router 101-L

2017-09-18T13:53:49Z

Zacksasnow:

{{Template:EquipmentPage
|owner = PS:One
|hostarea = Wood Shop
|certification = yes
|hackable = no
|model = 101-L
|serial = 3445
|arrived = ?
|where = Wood Shop
|doesitwork = yes
|contact = Area Host
|value = $2700
|image = [[File:Multi-Router.jpg]]
}}

== List of Currently Authorized Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
! Date
|-
|Eric Beauchamp
|Danger Committee
|
|-
|Ralph Brendler
|Danger Committee
|
|-
|Paul Van Lake
|Danger Committee
|
|-
|[[User:Ekaj|Jacob Snyder]]
|Ralph Brendler
|9/17/17
|-
|Zack Sasnow
|Ralph Brendler
|9/17/17
|-
|}

http://jdstools.com/product/multi-router/

Manual: http://www.jdstools.com/manuals/Multi-Router-Manual.pdf

Instruction video: https://www.youtube.com/watch?v=k8yFGREjjvk

Includes Bosch 1617EVS Router Serial # 30529 3656

Shopbot PRS CNC router

2017-08-28T13:25:12Z

Zacksasnow: /* Authorized Users */

{{Template:EquipmentPage
|owner = PS:One
|serial = TBD.
|certification = yes
|hackable = no
|model = Shopbot PRS #10108 96-48
|arrived = 2014
|image = Shopbot.jpg
|doesitwork = yes
|contact = [[CNC|CNC Area Host]]
|where = TBD
|value = $16000
|hostarea = CNC
}}
= Shopbot PRS #10108 96-48 =
http://www.shopbottools.com/mProducts/prSstandard.htm
Nominal Cutting Area 96"x 48"x 6" (2.44m x 1.22m x .15m)
Total Movement Area 102" x 50" x 8" (2.59m x 1.27m x .20m)

The spindle uses ER25 collets. These eventually wear out, so check before using them. Collets are a durable expendable. Some people buy their own collets.

=Status history=
August 2017: Dust collection system out of commission.

June 2017: There is an intermittent break in the wiring for the Z-axis Zero Plate. Check for continuity before using (the #1 input should light up on screen when you touch the contacts together). It usually works near the front of the table, but not halfway back. This will get fixed eventually, but it's a good idea to be in the habit of checking.

12/27/16 - Fixed Shopbot x-axis homing. The cable had been pulled on hard enough that some of the conductors broke inside the cable. It has been spliced, soldered, and heatshrinked back together.

= How to Get Authorized =

'''Authorization for this tool by authorized proctors only.''' This means you cannot get authorized by just anyone who is already authorized. You can only get authorized by a few people, the proctors listed below.

Authorization sessions are scheduled roughly monthly. Check the [https://www.meetup.com/Pumping-Station-One/events/ Meetup calendar] for upcoming authorizations. If no ShopBot sessions are currently scheduled, ask on the [https://groups.google.com/group/pumping-station-one/ Google Group].

Be aware that this authorization consists of two parts; the first session is a classroom session that will cover the software required and introduce you to the essential settings and chip-load calculation, and the second part, scheduled separately, is a hands-on class.

== Authorized Proctors ==
{| class="wikitable" border="1"
|-
|Elizabeth Koprucki
|Danger Committee
|-
|Bart Dring
|Danger Committee
|-
|Ryan Pierce
|Danger Committee
|-
|Nathan Ellis
|Danger Committee
|-
|Michael Skilton
|Danger Committee
|-
|Khoi Nguyen
|Michael Skilton
|-
|Andrew Camardella
|Elizabeth Koprucki
|-
|Matt Meshulam
|Andrew Camardella
|-
|}

== How to Become an Authorized Proctor ==
Get an ok from the area host. Successfully run an authorization supervised by an authorized proctor.
It's recommended that initial authorizations be limited to 2 or less.

= Documentation =

[[File:Shopbotassembly.pdf|Shopbotassembly.pdf]]

[[File:Squaringshopbot.pdf|Squaring the ShopBot]]

[[File:Programming_handbook.pdf|Programming Handbook]]

[[File:PRS Maintenance Schedule.pdf|Maintenance Schedule]]

[[File:ShopBot_USB_Connection_Troubleshoot.pdf]] - USB Troubleshooting Guide

[[File:ShopBot_Tech_Support_FAQ_2016_09_12.pdf]] - Tech Support FAQ

[[File:SBG00142 User Guide 2013 05 01.pdf|SBG00142 User Guide 2013 05 01.pdf]] - User Guide

[[File:B17P.763_Schematic.pdf]] - Omer Nail Gun Documentation

[http://www.shopbottools.com/ShopBotDocs/files/quick%20start%20guide%202013%2007%2023.pdf QuickStart]

X, Y, Z probe: https://pumpingstationone.org/2015/09/xyz-finder-for-the-shopbot/

[http://drshopbot.com/index.php?title=Main_Page "Dr Shopbot" wiki]

[http://drshopbot.com/index.php?title=MaintainingConnection "Maintaining Connections"]

= Tutorials =
[https://www.youtube.com/watch?v=xWCZfYHOYWw Part 1 of our Shopbot Authorization] - This is available as a refresher only. You still need to go to the class when it happens to get access to the hands-on Part 2.

[http://www.woodguide.org/files/2014/07/CNCrouter_bit_basics.pdf Router Bit Basics for CNC - VERY USEFUL]

[https://groups.google.com/forum/?fromgroups=#!searchin/pumping-station-one/shopbot Shopbot Threads on Member List]

[https://groups.google.com/forum/?fromgroups=#!searchin/pumping-station-one/shopbot Shopbot Forum]

[https://groups.google.com/d/msg/pumping-station-one/vUF3iKRQ9yc/_qNnLXzZ3QcJ Overview of Cut Load calcualtions for setting bit feed and speed rates]

== Software Tool Chain ==
*Illustrator
*Inkscape
*Vectric Aspire
**Allows for 2D and 3D linework and toolpath creation
**Only available on the Shapeoko Computer
*Vectric V-Carve Makerspace Edition
** http://www.vectric.com/products/vcarve/trial.html
**Allows for 2D linework and toolpath creation
**Allows at home use of V-Carve - output only at PS1
**Our Makerspace Code is: E4793-F6472-BB9E5-9B114-3FEEB-73649-16F4F
*Autodesk Fusion 360
**The ShopBot computer does not have this and may not be fast enough to run it.
**You '''MUST''' use the custom post-processor below. Otherwise, you will bypass the safety check to make sure the spindle really is running!
**For local '''Windows''', to install this on your local computer:
***Unzip and install this in C:\Users\YourName\AppData\Roaming\Autodesk\Fusion 360 CAM\Posts
***Note that AppData is often a hidden folder!
***Inside Fusion 360, when you select Actions / Post Process, under Configuration Folder, hit Setup and select Use Personal Posts.
**For local '''Mac'''
*** Unzip and install in Macintosh HD> Users> USERNAME> Autodesk> Fusion 360 CAM> Posts
*** In Fusion 360, when you select Actions > Post Process, under Settings select Personal Posts for the Source
**For '''Cloud'''
*** Open Fusion 360 and navigate to Libraries > Assets in the Data Panel.
*** Double click the Assets > CAMPosts folder to enter it.
*** Use the Upload button to upload the desired post processor from your local machine to the Assets > CAMPosts folder. This will upload the post to the cloud and allow you to access it anywhere you may login to your Fusion 360 account through My Cloud Posts.
*** After enabling cloud libraries in Fusion 360, you will be able to access your cloud post processor library by setting the Configuration Folder (Windows) or Source (Mac) to My Cloud Posts. Both of these dialog boxes are shown below. You will then be able to select the Cloud post you uploaded in the Post Configuration field (Windows) or the Post Processor field (Mac).
====Chip Load Calculation====
*[http://www.pdsspindles.com/engineering-speeds Bit Parameter Overview by PDS Spindles]
*[http://www.monstertool.com/monster_tool_calculators.html Monster Tools Chip Load Calculator]
*[http://www.pdsspindles.com/admin/modules/page_editor/uploads/image/Chip%20load%20for%20common%20tool%20diameters%20(Inches).jpg Chip Load Chart by PDS Spindles]
*[https://groups.google.com/forum/#!searchin/pumping-station-one/makerspace$20edition/pumping-station-one/cTwfUHxESjU/7m_lI8UWCgAJ How to install Makerspace Version]

== User Tips & Troubleshooting Reports ==
[http://www.sgstool.com/PDF-speedfeeds/SGS-Speeds-Feeds-GP.pdf Some feed and speed recommendations for small bits]

Add your experiences with feeds and speeds or other tips here:
[[Shopbot_User_Tips]]

Add troubleshooting reports here:
[[Shopbot_Troubleshooting_Reports]]

=== Materials ===

* [[Shopbot_PRS_CNC_router/Aluminium|Aluminium]]
* [[Shopbot_PRS_CNC_router/Brass|Brass]]
* [[Shopbot_PRS_CNC_router/Wood|Wood]]

== Authorization Checklist ==

This is here as a checklist for proctors to follow when authorizing people. It can also help remind you of things after you are authorized. Just reading this does not authorizing you.

* How to get authorized
** Watch [http://www.meetup.com/Pumping-Station-One/ the meetup group] for a recurring class on the second Thursday and last Sunday of the month. Sometimes check [https://groups.google.com/forum/#!forum/pumping-station-one the forum] for announcements or ask on the forum if no announcements have been made for a few weeks.

* Authorization group size
** There is no cap to the software instruction preceding the machine usage portion of the class. If you come to this portion it is easier to get fully authorized at a later date.
** 3 machine users - each person will run a job (~1/2 hr each) and everyone will assist each other in completing a job profile and pocket cut. You must be present for the entire authorization

* Safety
** Safety Glasses
** Hearing Protection
** Dust Protection

* What can go wrong (and what to do)

* How does machine work
** Axes
** Motors
** Spindle

* Daily Maintenance
** Spindle bearing warm up.
*** The "C5" warm up routine should be run on the first job of the day. It runs the spindle at 3 speeds for 3 minutes each to warm up the bearings. (When it doubt, warm it up)

* Extended Maintenance
** See maintenance schedule file under documentation.
** Grease the racks
** Use Grease type: Manual states any type is safe there is some in the draw

* Machine Control
** Turn on sequence
*** Log into computer
*** Turn on Shopbot big red and yellow twist switch (see zeroing below)
*** Insert Key and turn to "engaged" position.
*** The VDF should light up, the spindle fan should be on.
*** Start "Shopbot 3" program.
*** Open Tools...Spindle RPM Control menu (to allow RPM control)
**** Make sure collet is tightened or no tool or nut is installed
**** Run the C5 warm up routine
** Jogging
*** Keypad
*** Arrow Keys + Page Up, Page Down (ctrl for fast jog)

* CAM Software
** Vectric V Carve
** Just the basics...separate class for advanced V Carve.
** Online videos

* Running your Job
** Zeroing X & Y
*** With machine off slow push gantry towards X0 until it hits hard stops (optional)
*** Turn on big red switch while still holding gantry.
*** Jog machine away from X0 Y0 so machine will find switches
*** Click X, Y zero button.
** Zeroing Z (top of work piece)
*** Jog over your work piece
*** Place Z zero plate on work piece under the bit
*** Place clip on bit
*** Test connection by touching plate to bit and watch for light #1 to light
*** Click the Z 0 button (it will touch off twice!!!)
*** If Z is critical, you may want to verify that your bit has been zeroed properly by using a "MZ,0" command over the surface you have zeroed the bit to. Repeat zeroing if not correct.

* Waste Board and clamping

* Collets, Bits, Feeds and Speeds
** Feeds and Speeds
*** Use a Cut Load Calculator to determine which feeds and speeds you should be using for your specific bits. An overview is avaialble at: [https://groups.google.com/d/msg/pumping-station-one/vUF3iKRQ9yc/_qNnLXzZ3QcJ]
** Collets
*** We currently have collets for 1/2, 1/4, 3/16 and 1/8" shank bits.
*** Try to keep them clean and store them away from dust between uses. Dust between the gaps will produce runout. The drawer mounted under the Shopbot is the right place to store these items.
*** If the collet nuts are not threading smoothly try cleaning the threads with a small brush, spindle threads as well.
** Bits
*** Use bits designed for the material you are cutting. Don't just steal a bits from the Bridgeport. They won't do a good job and will probably overheat.
*** For cutting out things, use the smallest appropriate bit. Using a 1/2" bit to cutout will just create a lot of mess.

* ShopBot should not be used for...
** Metals other than aluminum
** Cutting anything that requires coolant or lubricant (it will ruin the waste board)
** Ripping lumber (use the table saw)
** Thickness Planning (Use the planner if you can)
** Drilling holes with drill bits (a small end mill works better)

* How to leave the machine (be excellent)
** Machine
*** Home the machine to X0, Y0
*** Turn off both switches
*** Remove Key
*** Remove bit and collet.
*** Place both collet wrenches on top of electronics box
*** clean up work area
*** Smooth out waste board if you puckered it at all.
*** Check if the dust collector needs to be emptied

** Post a picture on our [[Blog]] please!

== Use checklist ==

PS1 is experimenting with the use of checklists to encourage the safe use and proper care of tools in the workspace. The latest version of the [[checklists]] for this tool is stored as a [https://docs.google.com/document/d/1L78Rr_T8vhV8XZLRReKIWYXAyOnS8CLfJmAxehVeThU/edit Google Doc] that can be edited by anyone. If you make changes, update the effective date at the bottom of the document. Print a new copy, and replace the old one.

Physical checklists are necessarily constrained in length. Following is a more extensive pre-flight checklist:

* Did you home the machine?
* Is the dust collect gate open?
* Are you sure you have the right X, Y orientation for your file and material?
* Did you set the proper X,Y zero for your work piece on the Shopbot.
* Is the correct bit installed and tight?
* Is the key in and turned on?
* Is the dust skirt set right so it does not get smashed.
* Is Z zero set to the work top?
* Is the touch plate and clip returned.
* Is the material properly secured
* Safety glasses, hearing protection on.
* Start the job with the E-Stop ready to hit.
* Turn on dust collector ( I like to wait so I can hear that things sound right on the shopbot before turning on the collector)

= Authorized Users =
{| class="wikitable" border="1"
! Authorized Member
! Trained By
|-
|Elizabeth Koprucki
|Danger Committee
|-
|Bart Dring
|Danger Committee
|-
|Ryan Pierce
|Danger Committee
|-
|Nathan Ellis
|Danger Committee
|-
|Michael Skilton
|Danger Committee
|-
|Arturo Duarte
|Bart
|-
|Derek Bever
|Bart
|-
|Everett
|Bart
|-
|Vincent Colombo
|Bart
|-
|[[User:justin|Justin T. Conroy]]
|Bart
|-
|Hugh Sato
|Bart
|-
|Sergey Nekrasov
|Bart
|-
|Valerie Moore
|Bart
|-
|Patrick Schless
|Bart
|-
|Tom Forajter
|Bart
|-
|Todd Allen
|Michael Skilton
|-
|[[User:RogerMoore|Roger Moore]]
|Bart
|-
|Tim Saylor
|Bart
|-
|Hef
|Bart
|-
|Jeff McBride
|Bart
|-
| Maxwell ?
| Michael Skilton
|-
|Samuel Swope
|Michael Skilton
|-
| Khoi Nguyen
|Michael Skilton
|-
|Brian Chojnowski
|Michael Skilton
|-
|Josh Cooper
|Bart
|-
|Andrew Camardella
|Bart
|-
|Adam Glick
|Bart
|-
|Yehuda Braun
|Bart
|-
| Jeff Kantarek
| Michael Sklton
|-
| Justin Miles
|Michael Skilton
|-
|Will Garza
|Michael Skilton
|-
|Clarence Risher
|Michael Skilton
|-
|[[User:ericbeau|Eric Beauchamp]]
|Michael Skilton
|-
|[[User:Jason|Jason]]
|Michael Skilton
|-
|Eric Stein
|Bart
|-
|Colin Parsons
|Bart
|-
|David Ditzler
|Bart
|-
|Ray Doeksen
|Bart Dring
|-
|Ron Bean
|Khoi Nguyen & Michael Skilton
|-
| Thomas Wright
|Khoi Nguyen & Michael Skilton
|-
|David Morton
|Bart Dring
|-
|Ron Olson
|Bart Dring
|-
|Kyle Bieneman
|Bart Dring
|-
|[[User:amishhammer|Tom Judge]]
|Michael Skilton
|-
|Bryan Gleason
|Michael Skilton
|-
|Dave Schact
|Ryan Pierce
|-
|Chris Agocs
|Andrew Camardella
|-
|[[user:kuroishi | Doorman Dave ]]
|Andrew Camardella
|-
|Alec Weege
|Andrew Camardella
|-
|Sam Reicks
|Andrew Camardella
|-
|Touly Phiachantharath
|Andrew Camardella
|-
|Lucas Goossen
|Andrew Camardella
|-
|[[user:Tina|Tina C]]
|Andrew Camardella
|-
|Ryan Neuman
|Andrew Camardella
|-
|Dan Loeser
|Andrew Camardella
|-
|Ben Bogler
|Andrew Camardella
|-
|Erin Banwell
|Ryan Pierce
|-
|Brad Rios
|Ryan Pierce
|-
|Aaron Carlock
|Andrew Camardella
|-
|James Villalpando
|Andrew Camardella
|-
|Connor Jansen
|Andrew Camardella
|-
|Tait Leswing
|Bart
|-
|Raj Perera
|Khoi Nguyen
|-
|Keith Hultman
|Andrew Camardella
|-
|David Srebro
|Andrew Camardella
|-
|[[user:Wessing | Erik Wessing ]]
|Andrew Camardella
|-
|Leeswann Bolden
|Andrew Camardella
|-
|Josh Myers
|Andrew Camardella
|-
|Kurt Ziegel
|Andrew Camardella
|-
|Glenn Powers
|Andrew Camardella
|-
|[[User:mqudsi|Mahmoud Al-Qudsi]]
|Andrew Camardella
|-
|Casey Olson
|Khoi
|-
|Mike Jones
|Andrew Camardella
|-
|Aaron Feigen
|Andrew Camardella
|-
|Jim Baker
|Andrew Camardella
|-
|Eric Reusche
|Khoi Nguyen
|-
|Ralph Brendler
|Andrew Camardella
|-
|John McDonald
|Andrew Camardella
|-
|Alex Al-Hamdan
|Andrew Camardella
|-
|Eugene Liokumovich
|Andrew Camardella
|-
|Randal Cox
|Andrew Camardella
|-
|Simon Pyle
|Andrew Camardella
|-
|Jean Michel Crettaz
|Andrew Camardella
|-
|Brian Zable
|Andrew Camardella
|-
|Daylan Dufelmeier
|Andrew Camardella
|-
|Steve Kruse
|Matt Meshulam
|-
|Mike Mandrea
|Andrew Camardella
|-
|Jeff Zelnio
|Andrew Camardella
|-
|Aaron Stoddart
|Matt Meshulam
|-
|Koun Park
|Matt Meshulam
|-
|Dan Baltudis
|Matt Meshulam
|-
|Curtiss Cooke
|Matt Meshulam
|-
|Jeannine Chuchan
|Matt Meshulam
|-
|Brennan Koziarz
|Matt Meshulam
|-
|Brandon Love
|Matt Meshulam
|-
|Mike Vitale
|Matt Meshulam
|-
|Emma Purola
|Matt Meshulam
|-
|Chris Kohl
|Matt Meshulam
|-
|Daniel Sojka
|Matt Meshulam
|-
|Naguib Azab
|Matt Meshulam
|-
|Mark Zumwalt
|Matt Meshulam
|-
|Joseph Juhnke
|Andrew Camardella
|-
|Alex Berkowitz
|Andrew Camardella
|-
|Andy Muhic
|Matt Meshulam
|-
|Adam Stein
|Matt Meshulam
|-
|John Farmer
|Matt Meshulam
|-
|Joshua Havenga
|Matt Meshulam
|-
|[[user:mct|McTavish McArdle]]
|Matt Meshulam
|-
|Frank Bowles
|Matt Meshulam
|-
|Joe Iklov
|Matt Meshulam
|-
|Matthew Quigley
|Matt Meshulam
|-
|Derwin Umali
|Andrew Camardella
|-
|Doug Mahoney
|Matt Meshulam
|-
|Rob Robinson
|Matt Meshulam
|-
|Dan Sloboda
|Matt Meshulam
|-
|Jacob Collins
|Matt Meshulam
|-
|Donald Wells
|Matt Meshulam
|-
|[[user:jim|Jim Brink]]
|Matt Meshulam
|-
|[[user:mkeith|Matt Keith]]
|Matt Meshulam
|-
|[[user:vmorris|Victoria Morris]]
|Matt Meshulam
|-
|[[user:bobsabayesian|Bob Loos]]
|Matt Meshulam
|-
|[[user:muthpete|Peter Muth]]
|Matt Meshulam
|-
|[[user:guijemont|Guillaume Emont]]
|Matt Meshulam
|-
|[[user:erikthefunk|Erik Funkhouser]]
|Matt Meshulam
|-
|[[user:mrashes|Max Rashes]]
|Matt Meshulam
|-
|[[user:panchan99|Juan Ramos]]
|Matt Meshulam
|-
|[[user:Justjoe|Joe Dowling]]
|Matt Meshulam
|-
|[[user:smash|Ashley Matrisciano]]
|Matt Meshulam
|-
|Ryan Kapp
|Matt Meshulam
|-
|Idris Raja
|Matt Meshulam
|-
|[[user:Dannyblanchard|Danny Blanchard]]
|Matt Meshulam
|-
|Aaron Mintz
|Matt Meshulam
|-
|[[user:ianstubbs|Ian Stubbs]]
|Matt Meshulam
|-
|[[user:skynaya|Skylar Nova]]
|Matt Meshulam
|-
|Chris Ruhland
|Matt Meshulam
|-
|[[user:Jaypee|Jay Pee]]
|Matt Meshulam
|-
|[[user:Ryanmafi|Ryan Fiebing]]
|Matt Meshulam
|-
|[[user:sblaszak|Shawn Blaszak]]
|Matt Meshulam
|-
|[[user:tonyiacullo|Tony Iacullo]]
|Matt Meshulam
|-
|Mark Haughey
|Matt Meshulam
|-
|Chris Iacullo
|Matt Meshulam
|-
|Ian Monroe
|Matt Meshulam
|-
|Ashish Jasani
|Matt Meshulam
|-
|Kurt Gilman
|Matt Meshulam
|-
|Abel Greenwald
|Matt Meshulam
|-
|Vaidotas (Vai) Staugaitis
|Matt Meshulam
|-
|Leo Battikhi
|Matt Meshulam
|-
|Matt Schaid
|Matt Meshulam
|-
|Jamie Vollmer
|Matt Meshulam
|-
|Bhairavi Warke
|Matt Meshulam
|-
|Denis Kuznetsov
|Matt Meshulam
|-
|Brian Carstensen
|Matt Meshulam
|-
|Rob Dumas
|Matt Meshulam
|-
|Mark Weiser
|Matt Meshulam
|-
|Tom Burtonwood
|Matt Meshulam
|-
|Steve Madonna
|Matt Meshulam
|-
|Jason Araujo
|Matt Meshulam
|-
|Bruce Alan Mace
|Matt Meshulam
|-
|Molly Adamski
|Matt Meshulam
|-
|Jeremy Shaw
|Matt Meshulam
|-
|Sam Chen
|Matt Meshulam
|-
|John McBride
|Matt Meshulam
|-
|Adomas Tautkus
|Matt Meshulam
|-
|Tim Buckley
|Matt Meshulam
|-
|Martina Josimovska
|Matt Meshulam
|-
|James Jacobs
|Matt Meshulam
|-
|George Shaw
|Matt Meshulam
|-
|David Earl
|Matt Meshulam
|-
|[[User:pedrosk| Eduard Breuer]]
|Matt Meshulam
|-|-
|Matthew Kim
|Matt Meshulam
|-
|Corey Peoples
|Matt Meshulam
|-
|Paul Graham
|Matt Meshulam
|-
|Matt Grunstad
|Matt Meshulam
|-
|Rolf Scheidt
|Matt Meshulam
|-
|Arjun Sharma
|Matt Meshulam
|-
|Chris Laurent
|Matt Meshulam
|-
|[[User:dwlocks|Dan Locks]]
|Matt Meshulam
|-
|Zack Sasnow
|Matt Meshulam
|}

If you have been authorized but cannot log in, request to be added to the "ShopBot Authorized" Samba group (send an email to info (at) pumpingstationone.org with your username and the name of the person who certified you) so that your login works. If you don't have a log-in on https://members.pumpingstationone.org/ you will have issues here - sign up on that site first if you haven't already.

= Maintenance =

== Maintenance Log ==
{| class="wikitable" border="1"
!Date
!Preformed by
!Service Type
!Notes
|-
|4/16/2017
|Ryan Pierce
|Created new AutoDesk Fusion 360 Post Processor. Modified Vectric Post Processors.
|Created new Fusion 360 Post Processor. It includes the changes listed below for the Vectric Post Processors. For Vectric, modified the Post Processors so that if the spindle does not spin up, it gives the user a Retry/Cancel dialog box instead of Abort/Retry/Ignore where Ignore is identical to Retry. Also, these Post Processors broke the Preview mode in the ShopBot software because the preview mode did the real spindle check and it failed because, of course, the spindle wasn't running. The new version will ignore the spindle check in preview mode.
|-
|11/8/2014
|Ryan Pierce
|Updated VCarve Post Processor
|Previously, installed new Post Processor to preset an Abort / Retry / Ignore dialog box when the spindle is started but doesn't spin up. Usual culprit is that a job is started when the the interlock is disabled, which results in the non-spinning bit crashing into the workpiece. Abort stops the job. Today, fixed Retry code. If you power on the VFD and the motor start is enabled, the VFD refuses to start. So I've re-programmed the Retry button to stop the VFD, wait 2 seconds, start the VFD, wait 2 more seconds, and check again to see if it is running. The Ignore button actually acts as Retry because we don't want someone clicking through this dialog box and damaging the machine. NOTE: The Aspire PC in the shop also has this Post Processor, but if you use Aspire, VCarve Pro, etc. on your personal computer, you will need the latest Post Processor to support this safety check.
|-
|11/8/2014
|Ryan Pierce
|Updated ShopBot software
|Did upgrade from 3.8.14 to 3.8.26. Installed latest firmware on ShopBot controller. (This was mandatory.) Two features of interest: Fixed occasional erractic behavior after repeated Stops and Resumes (and Nudges or Command Insertions). Reduced liklihood of Keypad lockup.
|-
|5/31/2015
|Ron Olson
|Created new VCarve Post Processors
|For drag/engraving bits, it's important that the spindle be turned '''off''' so as to not destroy the bit. Instead of manually modifying the sbp every time to remove the check that the spindle is turned on, I created a couple of new post processors (inches and mm, similar to Ryan's), that explicitly ''turn off'' the spindle. The user is given two opportunities to cancel the job if that is not what he/she wants.
|-
|}

== Outstanding Maintenance Issues ==

=== Lack of True E-Stop ===
As shipped, the ShopBot PRS does not support an Emergency Stop. This could be hacked, but it runs the risk of damaging the machine if engaged in a non-emergency situation. Suggested solution: Installing a 10A double pole 24V coil DIN mount relay, and powering the coil via the 24V supply through a normally closed E-Stop button. One pole will disconnect the 63V stepper motor current. One pole will break the control signal that enables the VFD and will cause the VFD to brake to a stop.

=== Automatic Dust Collection ===
The ShopBot has +5V TTL outputs that could be used to trigger automatic dust collection (when the spindle goes live) and/or a warning light (when the gantry is enabled to move.)

=== Limit Switch Issues ===
Every time you start the ShopBot, it resets itself so that the limit switches are disabled! You can turn them on (if memory serves) with the Values -> Input Switch Assignment menu item. Limit switches are really useful - but they need to be enabled. When they are, they will stop manual jogging when the limit is hit (although pressing the key again will let you continue moving the gantry) and they will also stop a running job (but give you the option of ignoring the limits.)

I found a couple more problems when testing all the limits. When I took the gantry to X maximum, the dust collector hose pulled off! I put it back on, but I'm not sure how stable this is. Also, when I originally set the Y maximum and minimum, I wanted as much spindle travel as possible. But it appears that if you're at the Y max and move in the X direction, you can hit the middle support with the dust collector boot. We've got several inches Y travel beyond the nominal 48", so we may want to look into reducing this to clear the supports.

== Resources ==
[[File:ShopBot PSOne Post Processors.zip]] - Post Processors for Vectric Aspire and VCarve Pro 8.0 which includes the change to check that the spindle actually started.

[[File:ShopBot_TC_PS1-NO-SPIN.zip]] - Post Processors for Vectric Aspire and VCarve Pro which include changes to explicitly *disable* spinning

[[File:ShopBot PSOne Fusion 360 Post Processor.zip]] - Post Processor for Autodesk Fusion 360 which includes the change to check that the spindle actually started.

[[Category:Fabrication]]
[[Category:CNC]]
[[Category:Future Things Bus Data Sources]]

Supermax 25x2 Drum Sander

2017-08-28T13:24:04Z

Zacksasnow:

{{Template:EquipmentPage
|owner=PS:One
|model=25x2
|serial=?
|arrived=
|doesitwork=yes
|contact=[[user: ericbeau|Eric Beauchamp]]
|where=Wood Shop
|certification=yes
|hackable=no
|value=$2700
|image=SupermaxSander.jpg
|hostarea=Wood Shop
}}

{| class="wikitable" border="1"
! Qualified Member
! Trained By
! Date
|-
|Eric Beauchamp
|Danger committee
|6/23/2017
|-
|Ralph Brendler
|Danger committee
|6/23/2017
|-
|Paul van Lake
|Danger committee
|6/23/2017
|-
|Zack Sasnow
|Jason Shanfield
|8/27/17
|}

== Notes ==

*For oily or dense woods (tropical hardwoods, etc), take only very light passes to prevent clogging the sandpaper.

*Use a belt cleaner occasionally to refresh the sandpaper

== Safety ==

This sander features overload detection. If the machine detects too high a load, it will automatically slow down the feed. This saves wear and tear on the machine, but may cause burning of the workpiece if you cut too aggressively.

*The height adjustment on this machine is VERY aggressive. A full turn will raise the table by more than 2mm (a typical cut should be < .5mm). '''PLEASE USE A MAXIMUM OF 1/8 TURN OF THE HEIGHT WHEEL PER PASS!'''

* Make your first cuts with a very slow speed (10 or less). Once you are sure the load is OK you can gradually increase the speed on subsequent passes.

*When overload detection kicks in, a red light next to the speed control will turn on. '''IF YOU SEE THIS LIGHT, PLEASE REDUCE YOUR DEPTH OF CUT AND/OR FEED RATE!'''

*Like all of our other sanders, sleeves must be above the elbow, and no gloves should be worn. It's pretty easy to get pulled into the rollers.

[[Category:Shop Equipment]]
[[Category:Wood Shop]]

==Outside Links==

*[http://www.supermaxtools.com/products/wood/25x2-double-drum-sander Manufacturer's Page]
*[http://www.supermaxtools.com/wp-content/uploads/25x2_37x2-10-2015.pdf Owner's Manual]

Dayton 6x9 Belt Sander

2017-08-17T14:10:47Z

Zacksasnow: /* List of Currently Authorized Users */

{{Template:EquipmentPage
|owner=PS:One
|model=
|serial=
|arrived=
|doesitwork=yes
|contact=[[user: ericbeau|Eric Beauchamp]]
|where=Wood Shop
|certification=yes
|hackable=no
|value=$500
|image=DaytonSander.jpg
|hostarea=Wood Shop
}}

{| class="wikitable" border="1"
! Qualified Member
! Trained By
! Date
|-
|Eric Beauchamp
|Danger committee
|
|-
|Paul McClay
|Ralph Brendler
|5/18/17
|-
|Jim Handley
|Ralph Brendler
|5/13/17
|}

== Notes ==

== Safety ==

== List of Currently Authorized Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
! Auth Date
|-
|Danielle MacDonald||Ralph Brendler||2017-06-29
|-
|Zack Sasnow
|Paul Van Lake
|8/3/17
|}

==maintenance==
[[Dayton_6x9_Belt_Sander_maintenance| maintenance page]]

[[Category:Shop Equipment]]
[[Category:Wood Shop]]

Dayton 6x9 Belt Sander

2017-08-17T14:10:35Z

Zacksasnow: /* List of Currently Authorized Users */

{{Template:EquipmentPage
|owner=PS:One
|model=
|serial=
|arrived=
|doesitwork=yes
|contact=[[user: ericbeau|Eric Beauchamp]]
|where=Wood Shop
|certification=yes
|hackable=no
|value=$500
|image=DaytonSander.jpg
|hostarea=Wood Shop
}}

{| class="wikitable" border="1"
! Qualified Member
! Trained By
! Date
|-
|Eric Beauchamp
|Danger committee
|
|-
|Paul McClay
|Ralph Brendler
|5/18/17
|-
|Jim Handley
|Ralph Brendler
|5/13/17
|}

== Notes ==

== Safety ==

== List of Currently Authorized Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
! Auth Date
|-
|Danielle MacDonald||Ralph Brendler||2017-06-29
|-
|Zack Sasnow|Paul Van Lake|8/3/17
|}

==maintenance==
[[Dayton_6x9_Belt_Sander_maintenance| maintenance page]]

[[Category:Shop Equipment]]
[[Category:Wood Shop]]

Dayton 6x9 Belt Sander

2017-08-17T14:10:15Z

Zacksasnow: /* List of Currently Authorized Users */

{{Template:EquipmentPage
|owner=PS:One
|model=
|serial=
|arrived=
|doesitwork=yes
|contact=[[user: ericbeau|Eric Beauchamp]]
|where=Wood Shop
|certification=yes
|hackable=no
|value=$500
|image=DaytonSander.jpg
|hostarea=Wood Shop
}}

{| class="wikitable" border="1"
! Qualified Member
! Trained By
! Date
|-
|Eric Beauchamp
|Danger committee
|
|-
|Paul McClay
|Ralph Brendler
|5/18/17
|-
|Jim Handley
|Ralph Brendler
|5/13/17
|}

== Notes ==

== Safety ==

== List of Currently Authorized Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
! Auth Date
|-
|Danielle MacDonald||Ralph Brendler||2017-06-29
|Zack Sasnow|Paul Van Lake|8/3/17
|}

==maintenance==
[[Dayton_6x9_Belt_Sander_maintenance| maintenance page]]

[[Category:Shop Equipment]]
[[Category:Wood Shop]]

Drill Press Craftsman 20in woodshop

2017-08-17T14:05:04Z

Zacksasnow: /* List of currently authorized users */

{{Template:EquipmentPage
|owner=PS:One
|model=
|serial=
|arrived=
|doesitwork=yes
|contact=[[user: ericbeau|Eric Beauchamp]]
|where=Wood Shop
|certification=yes
|hackable=no
|value=$500
|image=Craftsman20Drill.jpg
|hostarea=Wood Shop
}}

The Craftsman 20" drill press is the primary drill press in the wood shop. Authorization is included in the general wood shop authorization. For upcoming authorizations, see the [https://pumpingstationone.org/events/ calendar].

== Safety ==
The [[:file:Craftsman20_drill_manual.pdf|user manual is available here]].

==Maintenance==
Per the [[:file:Craftsman20 drill manual.pdf|user manual]], the drill should be periodically cleaned of dust, the table wiped with wax to prevent rust, and (if needed) the quill lubricated with a dry lubricant like silicone or graphite. Users should perform this maintenance as the drill is used, and PS1 should inspect the drill monthly.

===Maintenance history===

* '''July 10, 2017.''' Drill press motor is not fully connected. Belt may be rubbing on the housing.
* '''July 14, 2017.''' One of the two posts that adjusts the motor position is missing its nut. Also, there is a rack-and-pinion lever that moves the motor in and out, and one of the posts had skipped a tooth. I worked it back into position, and I believe it is now safe to use, despite the missing nut. Replacing the nut will require removing the motor, which is a two-person job.
* '''July 18, 2017.''' This is fixed now. For the record, the missing nut was M12-1.75. I put some "purple" locktite on both nuts, so hopefully we won't have to take it apart again.

== List of currently authorized users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
! Auth Date
|-
|Eric Beauchamp
|Danger committee
|
|-
| [[User:andrewvaughan|Andrew Vaughan]]
| Andy Larkin
| April 26, 2017
|-
|Paul McClay
|Ralph Brendler
|5/18/17
|-
|Jim Handley
|Ralph Brendler
|5/13/17
|-
|[[User:spektre1|Danielle MacDonald]]
|Ralph Brendler
|2017-06-29
|-
|Christophe Laurent
|Ralph Brendler
|8/10/17
|-
|Sam Yi
|Ralph Brendler
|7/27/17
|-
|Zack Sasnow
|Paul Van Lake
|8/3/17
|}

[[Category:Shop Equipment]]
[[Category:Wood Shop]]

Router Table (was Excalibur)

2017-08-17T14:03:31Z

Zacksasnow: /* List of Currently Certified Users */

== Router ==

{{Template:EquipmentPage
| image = Excalibur.jpg
|owner = PS:One
|serial =
|certification = yes
|hackable = no
|model =
|arrived =
|doesitwork = yes
|contact =
|where = Wood Shop
|hostarea = Wood Shop
|value =
}}

'''This tool requires authorization for use.'''

Excalibur Router Table 
http://www.general.ca/products/2_excalibur/40-200.html

manual: [[File:Excalibur_router_manual.pdf]]

Porter-Cable 7518 router

{{WoodshopProctors}}

== List of Currently Certified Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
! Date Certified
|-
|Keon Turner
|Ron Olson
|10/19/15
|-
|Marcin Ignasiak
|Eric Beauchamp
|-
|Tim Saylor
|Danger Committee
|-
|Dillon Gray
|Danger Committee
|-
|Shawn Blaszak
|
|-
|Adrianna McKinley
|Tim Saylor
|-
|Kathy Whisler
|Tim Saylor
|-
|James Longfield
|Tim Saylor
|-
|Eric Veggeberg
|Tim Saylor
|-
| Madeleine Klichowski
| Tim Saylor
|-
| Lyn Cole
| Tim Saylor
|-
| Nathan Becka
| Tim Saylor
|-
| Brian Carstensen
| Tim Saylor
|-
| Matt Triano
| Tim Saylor
|-
|Bryan Gleason
|Matt Triano
|-
|Daniel Wells
|Matt Triano
|-
|Sean Corbett
|Matt Triano
|-
|Michael Skilton
|Matt Triano
|-
|Aaron Feigen
|Matt Triano
|-
|Ryan Pierce
|Dan Locks
|-
|John Godwim
|Matt Triano
|-
|Nate Hutchins
|Matt Triano
|-
|Jeff Molek
|Matt Triano
|-
|Sloan Lavery
|Matt Triano
|-
|Trey Keifer
|Matt Triano
|-
|Juan Robles
|Matt Triano
|-
|Simon Cygielski
|Matt Triano
|-
|Tom Forajter
|Matt Triano
|-
|Robert Grossman
|Matt Triano
|-
|Lucas Morris
|Matt Triano
|-
|Sergio Preston
|Matt Triano
|-
|Ron Bean
|Matt Triano
|-
|Greg Eagel
|Matt Triano
|-
|Carter Constana
|Matt Triano
|-
|Adam Glick
|Matt Triano
|-
|Zachary Fietsch
|Matt Triano
|-
|Solomon Hursey
|Matt Triano
|-
|Jesse Reynolds
|Matt Triano
|-
|Eduard Shlahtichman
|Matt Triano
|-
|Skittles Rainbow
|Matt Triano
|-
|Tom Jurgensen
|Matt Triano
|-
|Barmey Ung
|Matt Triano
|-
|Casey Olson
|Matt Triano
|-
|Jonathan Bisson
|Matt Triano
|-
|Bandit Gangwere
|Matt Triano
|-
|Joseph Nudell
|Matt Triano
|-
|David Butler
|Matt Triano
|-
|Kathryn Smiley
|Matt Triano
|-
|Aimee Spevak
|Matt Triano
|-
|Cassie Webster
|Matt Triano
|-
|Chris Moylan
|Matt Triano
|-
|Mike O'Connor
|Matt Triano
|-
|Tyler Hsu
|Matt Triano
|-
|Dee Newcum
|Matt Triano
|-
|Zihe "Johnson" Luo
|Matt Triano
|-
|Giovanni Arroyo
|Matt Triano
|-
|Nathan Ellis
|Matt Triano
|-
|Ian McLeod
|Nathan Ellis
|-
|Brandon Price
|Matt Triano
|-
|Arturo Duarte
|Matt Triano
|-
|Eric Braun
|Matt Triano
|-
|Jeremy Fay
|Matt Triano
|-
|Leeswann Bolden
|Matt Triano
|-
|James Porter
|Matt Triano
|-
|Jeff McBride
|Matt Triano
|-
|Connor Miller
|Matt Triano
|-
|Ashley Duca
|Matt Triano
|-
|Karen Niemczyk
|Matt Triano
|-
|Bassam Alshammari
|Matt Triano
|-
|John Fiene
|Matt Triano
|-
|Thomas Wright
|Matt Triano
|-
|Joseph Peltier
|Matt Triano
|-
|Justin Conroy
|Matt Triano
|-
|David Koppel
|Matt Triano
|-
|Sevin Straus
|Matt Triano
|-
|Roger Moore
|Matt Triano
|-
|Valerie Moore
|Matt Triano
|-
|Andy Schwartz
|Matt Triano
|-
|Assaf Evron
|Matt Triano
|-
|David Pelot
|Matt Triano
|-
|Rich Smith
|Matt Triano
|-
|Khoi Nguyen
|Matt Triano
|-
|Brian Keehner
|Matt Triano
|-
|Jesse Gare
|Matt Triano
|-
|Tyler Natoli
|Matt Triano
|-
|David Siegfried
|Matt Triano
|-
|Annie Zebula
|Matt Triano
|-
|Eliya Gwetta
|Matt Triano
|-
|Patrick Schliss
|Matt Triano
|-
|Arjun Wadnerkar
|Matt Triano
|-
|Touly Phiachantharath
|Matt Triano
|-
|Matt Vibberts
|Matt Triano
|-
|Thomas Garza
|Matt Triano
|-
|Will Garza
|Matt Triano
|-
|Brennan Koziarz
|Matt Triano
|-
|Alec Weege
|Matt Triano
|-
|Eric Beauchamp
|Matt Triano
|-
|Clarence Risher
|Matt Triano
|-
|Erica Tesla
|Matt Triano
|-
|Jabu Dawdu
|Matt Triano
|-
|Karen Murphey
|Matt Triano
|-
|Matt Meshulam
|Matt Triano
|-
|Josh Myers
|Matt Triano
|-
|Weston Tanner
|Matt Triano
|-
|Hugh Sato
|Matt Triano
|-
|Nora Sluzas
|Matt Triano
|-
|Elizabeth Koprucki
|Matt Triano
|-
|Oscar Villareal
|Matt Triano
|-
|Rob Paral
|Matt Triano
|-
|Alex Schaffer
|Matt Triano
|-
|Szymon Sambor
|Matt Triano
|-
|Michael Solhelm
|Matt Triano
|-
|[[User:lucas|Lucas Goossen]]
|Matt Triano
|-
|[[User:Mwilkens|Matt Wilkens]]
|Matt Triano
|-
|Eric Slehofer
|Matt Triano
|-
|Jon Levine
|Matt Triano
|-
|Melody Snyder
|Matt Triano
|-
|Curtis Cooke
|Matt Triano
|-
|Harry Morgan
|Matt Triano
|-
|Sam Drazin
|Matt Triano
|-
|Mike Kislovsky
|Matt Triano
|-
|Keven Kalay
|Matt Triano
|-
|Sam Reicks
|Ron Olson
|-
|Kevin Pulver
|Ron Olson
|-
|Cary Lahucik
|Ron Olson
|-
|Keith Hultman
|Ron Olson
|-
|Mario Rodriguez
|Ron Olson
|-
|John Keippel
|Ron Olson
|-
|Szilvia Precsinszki
|Ron Olson
|-
|Davis Mazariegos
|Ron Olson
|-
|Pete Noverini
|Matt Triano
|-
|Mike Coriale
|Matt Triano
|-
|Dan Baltudis
|Ron Olson
|-
|David Fell
|Ron Olson
|-
|Dubi Kaufmann
|Ron Olson
|-
|Patrick Grider
|Ron Olson
|-
|Tyler Matthew
|Matt Triano
|-
|Shae Kurko
|Matt Triano
|-
|John Farmer
|Ron Olson
|-
|Sam Paris
|Ron Olson
|-
|Frances Ritchie
|Ron Olson
|-
|Ben Kern
|Ron Olson
|-
|Eric Yu
|Ron Olson
|-
|Knute Martell
|Ron Olson
|-
|Karol Slowikowski
|Ron Olson
|-
|Chris Smith
|Ron Olson
|-
|Benjamin Miller
|Ron Olson
|-
|Jennie P
|Ron Olson
|-
|Eugene Liokumovich
|Ron Olson
|-
|Laurel Garrett
|Matt Triano
|-
|Rei Kevin
|Matt Triano
|-
|Aji Slater
|Matt Triano
|-
|John Beyer
|Matt Triano
|-
|Brad Topol
|Matt Triano
|-
|[[User:papaben44|Benjamin Dambman]]
|Matt Triano
|4/14/2015
|-
|Tomas Ward
|Ron Olson
|4/26/2015
|-
|Les Schier
|Jason Shanfield
|5/2/15
|-
|Andy Richardson
|Matt Triano
|4/14/15
|-
|Erik Wessing
|Eric Beauchamp
|-
|Ryan Neuman
|Ron Olson
|-
|Anthony Phelps
|Eric Beauchamp
|8/27/2015
|-
|Ralph Brendler
|Eric Beauchamp
|8/27/2015
|-
|Jim Baker
|Eric Beauchamp
|8/27/2015
|-
|Kyle Bieneman
|Ron Olson
|-
|Glenn Powers
|Jason Shanfield
|10/18/2015
|-
|Niko Hawley
|Eric Beauchamp
|-
|Kevin Mitchell
|Eric Beauchamp
|-
|[[User:themoffatt|Adam Moffatt]]
|Eric Beauchamp
|10/22/2015
|-
|Jean Michel Crettaz
|Eric Beauchamp
|10/22/2015
|-
|-Caleb Young
|-Eric Beauchamp
|-
|Peter Letscher
|Eric Beauchamp
|11/05/15
|-
|Glenn Trussell
|Eric Beauchamp
|11/05/2015
|-
|Aaron Carlock
|Eric Beauchamp
|11/19/2015
|-
|Patrick Lynch
|Eric Beauchamp
|11/19/2015
|-
|Shine Chen
|Eric Beauchamp
|11/19/2015
|-
|Mike Forkan
|Eric Beauchamp
|11/19/2015
|-
|Ethan Sanders
|Eric Beauchamp
|11/19/2015
|-
|Alex Al-Hamdan
|Eric Beauchamp
|12/03/2015
|-
|Alvaro Caceres
|Eric Beauchamp
|12/03/2015
|-
|Kevin Schwartzenberg
|Eric Beauchamp
|12/03/2015
|-
|Kelly Steensma
|Eric Beauchamp
|11/19/2015
|-
|Dan (Mike) Arwine
|Eric Beauchamp
|11/19/2015
|-
|Connor Sullivan
|Eric Beauchamp
|1/8/2016
|-
|Chris Kohl
|Eric Beauchamp
|1/8/2016
|-
|Erik Funkhouser
|Ron Olson
|11/01/2015
|-
|Peter Brask
|Eric Beauchamp
|1/14/16
|-
|Andrew Dalesandro
|Eric Beauchamp
|1/14/16
|-
|Shelly Loke-Gayares
|Eric Beauchamp
|1/14/16
|-
|Christopher Carson
|Eric Beauchamp
|2/25/16
|-
|Jared K
|Andy L
|3/03/16
|-
|Brian Cuocci
|Andy L
|3/17/16
|-
|Julie Zwolinski
|Eric Beauchamp
|3/24/16
|-
|Nick Puglisi
|Eric Beauchamp
|4/21/16
|-
|Andy Muhic
|Andy Larkin
|4/28/16
|-
|Colin Campbell
|Andy L
|5/5/16
|-
|Hans Griese
|Andy Larkin
|5/5/16
|-
|Spencer Simms
|Eric Beauchamp
|05/19/2016
|-
|Josh Younger
|Eric Beauchamp
|5/19/16
|-
|Ian Monroe
|Eric Beauchamp
|5/19/16
|-
|Joseph Juhnke
|Eric Beauchamp
|6/20/16
|-
|Donald Wells
|Andy Larkin
|8/4/16
|-
|An Phan
|Andy Larkin
|7/7/16
|-
|Derwin Umali
|Andy Larkin
|8/4/16
|-
|Simon Pyle
|Andy Larkin
|-
|Max Rashes
|Ken Burkhardt
|9/20/16
|-
|Logan Price
|Andy Larkin
|11/21/16
|-
|Kris Blouch
|Andy Larkin
|11/21/16
|-
|Tony Iacullo
|Andy
|12/5/16
|-
|Matt Schaid
|Andy Larkin
|01/05/17
|-
|Jamie Vollmer
|Andy Larkin
|01/05/17
|-
|Chris Ruhland
|Andy Larkin
|01/05/17
|-
|John McBride
|Andy Larkin
|01/19/17
|-
|Will Heil
|Andy Larkin
|01/19/17
|-
|Dusty Buyck
|Andy Larkin
|01/19/17
|-
|Ashley Borg
|Andy Larkin
|4/13/17
|-
| [[User:Andrewvaughan|Andrew Vaughan]]
| Andy Larkin
| 2017-04-25
|-
|Molly Adamski
|Ralph Brendler
|4/27/17
|-
|Shabab Mustafa
|Ralph Brendler
|4/27/17
|-
|Brett Sanderson
|Ralph Brendler
|4/27/17
|-
|Crystal Zapata
|Ralph Brendler
|4/27/17
|-
|Alexa Viscius
|Ralph Brendler
|4/27/17
|-
|David Earl
|Ralph Brendler
|5/4/2017
|-
|Paul McClay
|Ralph Brendler
|5/18/17
|-
|Kari Danek
|Ralph Brendler
|6/16/17
|-
| [[User:spektre1|Danielle MacDonald]]
| Ralph Brendler
| 2017-06-29
|-
|Zack Sasnow
|Paul Van Lake
|8/3/17
|-
|Arjun Sharma
|Ralph Brendler
|8.10.17
|}

[[Category:Shop Equipment]]
[[Category:Fabrication]]
[[Category:Wood Shop]]

Grizzly 6" jointer

2017-08-17T14:02:42Z

Zacksasnow: /* List of Currently Authorized Users */

{{Template:EquipmentPage
|owner = Matt Triano
|certification=yes
|hackable = NO
|model = G0654
|serial = NA
|arrived = Sept 2013
|doesitwork = no
|contact = Matt Triano
|where = Wood Shop
|value = $525.00
|hostarea = Wood Shop
|image = Jointer.jpg
}}

== Status ==
Offline until further notice. If you want to be notified when the jointer is back in service, edit this page and leave your email address or whatever means of contact you prefer, here.

Plan is to buy this tool from the owner for PS1, solving the issue that way. When? ASAP. Give it a minute!

Spring of guard is broken. Still usable, but should be repaired.

'''This tool requires authorization for use.'''

{{WoodshopProctors}}

== Rules ==
# Always check your wood for nails or staples. If you're not sure, check the entire piece with the metal detector or a magnet.
# Remove the smallest amount of material possible and feed it at an appropriate speed. More passes are better than fewer. If you don't know how to properly adjust the infeed table, ask for help.
# Always use the vacuum while running the jointer. Otherwise, it will clog with chips.
# If you break something, or damage the tool, contact the area host immediately. Don't let others do more damage to the machine, ruin their work, or hurt themselves by using a broken tool.
# Always vacuum the machine, cutting area, and the table around the machine when you are done.

== Documentation ==
* [http://cdn0.grizzly.com/manuals/g0654_m.pdf Manual]
* [http://cdn0.grizzly.com/partslists/g0654_pl.pdf Parts List]

== List of Currently Authorized Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
! Date Certified
|-
|Matt Triano
|Owner
|-
|Marcin Ignasiak
|Eric Beauchamp
|-
|Jason Shanfield
|Matt Triano
|-
|Sam Drazin
|Matt Triano
|-
|Eric Beauchamp
|Matt Triano
|-
|Ryan Pierce
|Matt Triano
|-
|Pete Noverini
|Matt Triano
|-
|Mike Coriale
|Matt Triano
|-
|Will Garza
|Matt Triano
|-
|Chris Kleehammer
|[[User:jason|Jason Shanfield]]
|-
|Trey Elliott
|[[User:jason|Jason Shanfield]]
|-
|Nik Brink
|[[User:jason|Jason Shanfield]]
|-
|Bradley Topol
|Matt Triano
|-
|Mike Jones
|Matt Triano
|-
|Ray Doeksen
|[[User:jason|Jason Shanfield]]
|-
|Hunter Koerner
|Eric Beauchamp
|-
|Casey Olson
|Matt Triano
|-
|Eugene Liokumovich
|Matt Triano
|-
|Jeff Smykil
|Matt Triano
|-
|Scott Merrell
|Eric Beauchamp
|-
|Erik Wessing
|Eric Beauchamp
|-
|Glenn Trussell
|Eric Beauchamp
|-
|David Gutowsky
|Eric Beauchamp
|-
|Szymon Sambor
|Eric Beauchamp
|09/03/2015
|-
|Aaron Carlock
|Eric Beauchamp
|11/19/2015
|-
|Patrick Lynch
|Eric Beauchamp
|11/19/2015
|-
|Shine Chen
|Eric Beauchamp
|11/19/2015
|-
|Mike Forkan
|Eric Beauchamp
|11/19/2015
|-
|Ethan Sanders
|Eric Beauchamp
|11/19/2015
|-
|Kelly Steensma
|Eric Beauchamp
|11/19/2015
|-
|Dan (Mike) Arwine
|Eric Beauchamp
|11/19/2015
|-
|Chris Kohl
|Andy Larkin
|1/21/2016
|-
|Ian McGrath
|Andy Larkin
|1/21/2016
|-
|Amner Castillo
|Eric Beauchamp
|2/26/16
|-
|Christopher Carson
|Eric Beauchamp
|2/25/16
|-
|Jared K
|Andy L
|3/03/16
|-
|Keith Couture
|Eric Beauchamp
|3/10/16
|-
|Andy Muhic
|Andy Larkin
|4/28/16
|-
|Colin Campbell
|Andy L
|5/5/16
|-
|Hans Griese
|Andy L
|5/5/16
|-
|Daniel Sojka
|Andy L
|-
|Ken Burkhardt
|Andy Larkin
|5/5/16
|-
|An Phan
|Andy Larkin
|07/07/16
|-
|Jim Brink
|Andy Larkin
|07/21/16
|-
|Derwin Umali
|Andy Larkin
|8/7/16
|-
|Donald Wells
|Andy Larkin
|8/4/16
|-
|[[User:mct|McTavish McArdle]]
|Andy Larkin
|2016-08-04
|-
|Joe Dowling
|Ken Burkhardt
|8/15/2016
|-
|Simon Pyle
|Andy Larkin
|-
|Matt Meshulam
|Jason Shanfield
|2016-08-24
|-
|Leo Rodman
|Jason S
|9/12/16
|-
|Brian Cuocci
|Andy Larkin
|9/15/16
|-
|Max Rashes
|Ken Burkhardt
|9/20/16
|-
|Revant Ohri
|Andy L
|9/15/16
|-
|Sam Paris
|Ken Burkhardt
|-
|Aaron Mintz
|Ken Burkhardt
|10/17/16
|-
|Brian Carstensen
|Ken Burkhardt
|10/17/16
|-
|Regan Via
|Ken Burkhardt
|10/17/16
|-
|Jon Komperda
|Ken Burkhardt
|10/17/16
|-
|Robert Richardson
|Ken Burkhardt
|10/17/16
|-
|Ryan Fiebing
|Ken Burkhardt
|10/24/16
|-
|Jack Berg
|Ken Burkhardt
|11/07/16
|-
|Logan Price
|Andy Larkin
|11/21/16
|-
|Kris Blouch
|Andy Larkin
|11/21/16
|-
|Tony Iacullo
|Andy
|12/5/16
|-
|Matt Schaid
|Andy Larkin
|01/05/17
|-
|Jamie Vollmer
|Andy Larkin
|01/05/17
|-
|John McBride
|Andy Larkin
|01/19/17
|-
|Will Heil
|Andy Larkin
|01/19/17
|-
|Dusty Buyck
|Andy Larkin
|01/19/17
|-
|Chris Ruhland
|Andy Larkin
|01/19/17
|-
|Bruce Mace
|Eric Beauchamp
|02/20/17
|-
|Matthew Quigley
|Andy Larkin
|03/02/17
|-
|W. Anthony Claypool
|Andy Larkin
|03/16/17
|-
|-
|Crystal Morales
|Andy Larkin
|2017-03-16
|-
|Jason Pittman
|Andy Larkin
|2017-03-16
|-
|Ashley Borg
|Andy Larkin
|4/13/17
|-
|Sam Chen
|Andy Larkin
|-
|Brett Sanderson
|Ralph Brendler
|4/27/17
|-
|Crystal Zapata
|Ralph Brendler
|4/27/17
|-
|Alexa Viscius
|Ralph Brendler
|4/27/17
|-
|Andrew Vaughan
|Andy Larkin
|2017-04-25
|-
|David Earl
|Ralph Brendler
|5/4/17
|-
|Paul McClay
|Ralph Brendler
|5/18/17
|-
|Luis Colmenares
|Ralph Brendler
|6/1/17
|-
|Kari Danek
|Ralph Brendler
|6/15/17
|-
|Danielle MacDonald
|Ralph Brendler
|6/29/17
|-
|Sam Yi
|Ralph Brendler
|7/27/17
|-
|Zack Sasnow
|Paul Van Lake
|8/3/17
|}

[[Category:Shop Equipment]]
[[Category:Wood Shop]]
[[Category:Loaned Equipment]]

Laguna 16" Planer

2017-08-17T14:01:41Z

Zacksasnow: /* List of currently authorized users */

{{Template:EquipmentPage
|owner = PS:One
|certification = yes
|hackable = no
|model = MPLAN1510-0120
|serial = 144367
|arrived =
|doesitwork = yes
|contact =
|where = Wood Shop
|value = $3000
|image = LagunaPlaner.jpg
|hostarea = Wood Shop
}}

== Guidelines for proper use ==
# '''Always''' check your wood for nails or staples. Something as small as the staple at the end of a 1x1 can ruin the blades. If you're not sure, check the entire piece with the metal detector sitting on the table saw.
# '''Always''' measure the thickness of your work and set the initial and working blade height to remove only small amounts of material per pass. You will damage the blades if you manage to dig the machine out on your work.
# If the machine is making a strange noise when you use it, there is a problem, and you should '''ask for help.'''
# If the blades are dull or damaged, '''contact the area host immediately.'''
# If you break something, or damage the tool, '''contact the area host immediately.''' Don't let others do more damage or hurt themselves by using a broken tool.
# '''Always''' make sure that the dust collection bag isn't too full and is passing air freely.
# '''Always''' vacuum the machine, cutting area, and the table around the machine when you are done.

'''This tool requires authorization for use.'''

== Checklist ==
PS1 is experimenting with the use of [[checklists]] to encourage the safe use and proper care of tools in the workspace. The latest version of the checklist for this tool is stored as a [https://docs.google.com/document/d/1C0pna59ZDq92vC2uEZM5ANUGh6qx-svit9atMhJNLm8/edit?usp=sharing Google Doc] that can be edited by anyone. If you make changes, update the effective date at the bottom of the document. Print a new copy, and replace the old one.

{{WoodshopProctors}}

== List of currently authorized users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
! Date
|-
|Matt Triano
|Danger committee
|-
|Eric Beauchamp
|Danger committee
|-
|Jason Shanfield
|Matt Triano
|-
|Tom Judge
|Matt Triano
|-
|Hunter Koerner
|Eric Beauchamp
|-
|Deanna Williams
|Eric Beauchamp
|-
|Casey Olson
|Eric Beauchamp
|-
|Burton Kent
|Eric Beauchamp
|-
|Jeff Smykil
|Matt Triano
|-
|Anna Yu
|Jason Shanfield
|-
|Todd Allen
|Ron Olson
|-
|Jon Levine
|Jason Shanfield
|-
|Kyle Bieneman
|Eric Beauchamp
|-
|Niko Hawley
|Eric Beauchamp
|-
|-
|Adam Moffatt
|Eric Beauchamp
|-
|Marcin Ignasiak
|Eric Beauchamp
|-
|Keon Turner
|Ron Olson
|-
|Mike Mandrea
|Eric Beauchamp
|-
|-Caleb Young
|-Eric Beauchamp
|-
|Erik Wessing
|Eric Beauchamp
|-
|Doorman Dave
|Eric Beauchamp
|-
|Peter Letscher
|Eric Beauchamp
|11/05/15
|-
|Glenn Trussell
|Eric Beauchamp
|11/05/2015
|-
|Aaron Carlock
|Eric Beauchamp
|11/19/2015
|-
|Patrick Lynch
|Eric Beauchamp
|11/19/2015
|-
|Shine Chen
|Eric Beauchamp
|11/19/2015
|-
|Mike Forkan
|Eric Beauchamp
|11/19/2015
|-
|Ethan Sanders
|Eric Beauchamp
|11/19/2015
|-
|Alex Al-Hamdan
|Eric Beauchamp
|12/03/2015
|-
|Alvaro Caceres
|Eric Beauchamp
|12/03/2015
|-
|Kevin Schwartzenberg
|Eric Beauchamp
|12/03/2015
|-
|Kelly Steensma
|Eric Beauchamp
|11/19/2015
|-
|Dan (Mike) Arwine
|Eric Beauchamp
|11/19/2015
|-
|Connor Sullivan
|Eric Beauchamp
|1/8/2016
|-
|Chris Kohl
|Eric Beauchamp
|1/8/2016
|-
|Szymon Sambor
|Eric Beauchamp
|1/8/2016
|-
|Erik Funkhouser
|Ron Olson
|11/01/2015
|-
|Peter Brask
|Eric Beauchamp
|1/14/16
|-
|Andrew Dalesandro
|Eric Beauchamp
|1/14/16
|-
|Shelly Loke-Gayares
|Eric Beauchamp
|1/14/16
|-
|Saul Weiner
|Eric Beauchamp
|1/14/16
|-
|Brandon Love
|Eric Beauchamp
|1/28/16
|-
|Christopher Carson
|Eric Beauchamp
|2/25/16
|-
|Jared K
|Andy L
|3/03/16
|-
|Keith Couture
|Eric Beauchamp
|3/10/16
|-
|Julie Zwolinski
|Eric Beauchamp
|3/24/16
|-
|Nick Puglisi
|Eric Beauchamp
|4/21/16
|-
|Andy Muhic
|Andy Larkin
|4/28/16
|-
|Greg "Nerobro" Teiber
|Dan Locks
|4/29/16
|-
|Ken Burkhardt
|Andy Larkin
|5/5/16
|-
|Hans Griese
|Andy Larkin
|5/5/16
|-
|Spencer Simms
|Eric Beauchamp
|05/19/2016
|-
|Josh Younger
|Eric Beauchamp
|5/19/16
|-
|Ian Monroe
|Eric Beauchamp
|5/19/16
|-
|Joseph Juhnke
|Eric Beauchamp
|6/20/16
|-
|An Phan
|Andy Larkin
|07/07/16
|-
|Jim Brink
|Andy Larkin
|07/21/16
|-
|Donald Wells
|Andy Larkin
|8/4/16
|-
|Derwin Umali
|Andy Larkin
|8/7/16
|-
|[[User:mct|McTavish McArdle]]
|Andy Larkin
|2016-08-04
|-
|Joe Dowling
|Ken Burkhardt
|8/15/16
|-
|Leo Rodman
|Jason S
|9/12/16
|-
|Brian Cuocci
|Andy L
|9/15/16
|-
|Revant Ohri
|Andy L
|9/15/16
|-
|Max Rashes
|Ken Burkhardt
|9/20/16
|-
|Aaron Mintz
|Ken Burkhardt
|10/17/16
|-
|Brian Carstensen
|Ken Burkhardt
|10/17/16
|-
|Jon Komperda
|Ken Burkhardt
|10/17/16
|-
|Regan Via
|Ken Burkhardt
|10/17/16
|-
|Robert Richardson
|Ken Burkhardt
|10/17/16
|-
|Jack Berg
|Ken Burkhardt
|11/07/16
|-
|Logan Price
|Andy Larkin
|11/21/16
|-
|Kris Blouch
|Andy Larkin
|11/21/16
|-
|Tony Iacullo
|Andy
|12/5/16
|-
|Ashish Jasani
|Andy Larkin
|11/28/16
|-
|Chris Ruhland
|Andy Larkin
|01/05/17
|-
|John McBride
|Andy Larkin
|01/19/17
|-
|Will Heil
|Andy Larkin
|01/19/17
|-
|Dusty Buyck
|Andy Larkin
|01/19/17
|-
|Matthew Quigley
|Andy Larkin
|03/02/17
|-
|W. Anthony Claypool
|Andy Larkin
|03/16/17
|-
|-
|Crystal Morales
|Andy Larkin
|2017-03-16
|-
|Jason Pittman
|Andy Larkin
|2017-03-16
|-
|Ashley Borg
|Andy Larkin
|4/13/17
|-
|Sam Chen
|Andy Larkin
|-
| [[User:Andrewvaughan|Andrew Vaughan]]
| Andy Larkin
| 2017-04-25
|-
|Molly Adamski
|Ralph Brendler
|4/27/17
|-
|Shabab Mustafa
|Ralph Brendler
|4/27/17
|-
|Adomas Tautkus
|Ralph Brendler
|4/27/17
|-
|Crystal Zapata
|Ralph Brendler
|4/27/17
|-
|Alexa Viscius
|Ralph Brendler
|4/27/17
|-
|David Earl
|Ralph Brendler
|5/4/17
|-
|Luis Colmenares
|Ralph Brendler
|6/1/17
|-
|Kari Danek
|Ralph Brendler
|6/15/17
|-
|Christophe Laurent
|Ralph Brendler
|8/10/17
|-
|[[User:spektre1|Danielle MacDonald]]
|Ralph Brendler
|2017-06-29
|-
|Zack Sasnow
|Paul Van Lake
|8/3/17
|}

[[Category:Wood Shop]]

Ridgid Oscillating Spindle Sander

2017-08-17T14:00:52Z

Zacksasnow: /* List of Currently Certified Users */

{{Template:EquipmentPage
|owner = PS:One
|certification=yes
|hackable = NO
|model = G0654
|serial = NA
|arrived = December 2014
|doesitwork = yes
|contact = Matt Triano
|where = Wood Shop
|hostarea = Wood Shop
|value = $200.00
}}

'''This tool requires authorization for use.'''

{{WoodshopProctors}}

== Rules ==
# Always check your wood for nails or staples. If you're not sure, check the entire piece with the metal detector or a magnet.
# Always use dust collection.
# Always use the appropriate washer with the oscillating drums, and put the washers away when you're done.
# Adjust the belt sander so that the belt tracks without running against the metal supports.
# Always replace washers and throat plates in their respective slots on the front of the machine when you switch accessories.

== Documentation ==
* [https://www.ridgid.com/us/en/oscillating-edge-belt-spindle-sander Links to manual and parts list]

== List of Currently Certified Users ==
{| class="wikitable" border="1"
! Qualified Member
! Trained By
! Date Certified
|-
|Matt Triano
|Matt Triano
|-
|Erin Kunkel
|Matt Triano
|-
|Tyler Matthew
|Matt Triano
|-
|Shae Kurko
|Matt Triano
|-
|Ben Bogler
|Matt Triano
|-
|Sam Paris
|Ron Olson
|-
|Knute Martell
|Ron Olson
|-
|Chris Kleehammer
|[[User:jason|Jason Shanfield]]
|-
|Trey Elliott
|[[User:jason|Jason Shanfield]]
|-
|Nik Brink
|[[User:jason|Jason Shanfield]]
|-
|Frances Ritchie
|Ron Olson
|-
|Ben Kern
|Ron Olson
|-
|Eric Yu
|Ron Olson
|-
|Karol Slowikowski
|Ron Olson
|-
|Chris Smith
|Ron Olson
|-
|Ryan Pierce
|Matt Triano
|-
|Benjamin Miller
|Ron Olson
|-
|Jennie P
|Ron Olson
|-
|Eugene Liokumovich
|Ron Olson
|-
|Tomas Ward
|Ron Olson
|4/26/2015
|-
|Les Schier
|Jason Shanfield
|5/2/15
|-
|Hunter Koerner
|Eric Beauchamp
|6/4/15
|-
|Erik Wessing
|Eric Beauchamp
|-
|Kurt Ziegel
|Eric Beauchamp
|6/4/15
|-
|Simon Pyle
|Eric Beauchamp
|6/4/15
|-
|Anthony Phelps
|Eric Beauchamp
|8/27/2015
|-
|Ralph Brendler
|Eric Beauchamp
|8/27/2015
|-
|Kyle Bieneman
|Eric Beauchamp
|8/27/2015
|-
|Jim Baker
|Eric Beauchamp
|8/27/2015
|-
|Shane Kanter
|Ron Olson
|9/12/2015
|-
|Marcin Ignasiak
|Eric Beauchamp
|-
|Deanna Williams
|Eric Beauchamp
|-
|Niko Hawley
|Eric Beauchamp
|-
|Kevin Mitchell
|Eric Beauchamp
|-
|[[User:themoffatt|Adam Moffatt]]
|Eric Beauchamp
|10/22/2015
|-
|Mike Mandrea
|Eric Beauchamp
|11/5/2015
|-
|-Caleb Young
|-Eric Beauchamp
|-
|Aaron Carlock
|Eric Beauchamp
|11/19/2015
|-
|Patrick Lynch
|Eric Beauchamp
|11/19/2015
|-
|Mike Forkan
|Eric Beauchamp
|11/19/2015
|-
|Ethan Sanders
|Eric Beauchamp
|11/19/2015
|-
|Alex Al-Hamdan
|Eric Beauchamp
|12/03/2015
|-
|Alvaro Caceres
|Eric Beauchamp
|12/03/2015
|-
|Kelly Steensma
|Eric Beauchamp
|11/19/2015
|-
|Dan (Mike) Arwine
|Eric Beauchamp
|11/19/2015
|-
|Connor Sullivan
|Eric Beauchamp
|1/8/2016
|-
|Erik Funkhouser
|Ron Olson
|11/01/2015
|-
|Shelly Loke-Gayares
|Eric Beauchamp
|1/14/16
|-
|Saul Weiner
|Eric Beauchamp
|1/14/16
|-
|Brandon Love
|Eric Beauchamp
|1/28/16
|-
|Christopher Carson
|Eric Beauchamp
|2/25/16
|-
|Jared K
|Andy L
|3/03/16
|-
|Nick Puglisi
|Eric Beauchamp
|4/21/16
|-
|Andy Muhic
|Andy Larkin
|4/28/16
|-
|Josh Younger
|Eric Beauchamp
|5/19/16
|-
|Joseph Juhnke
|Eric Beauchamp
|6/20/16
|-
|Donald Wells
|Andy Larkin
|8/4/16
|-
|[[User:mct|McTavish McArdle]]
|Andy Larkin
|2016-08-04
|-
|Joe Dowling
|Ken Burkhardt
|8/15/16
|-
|Leo Rodman
|Jason S
|9/12/16
|-
|Brian Cuocci
|Andy L
|9/15/16
|-
|Regan Via
|Ken Burkhardt
|10/17/16
|-
|Jon Komperda
|Ken Burkhardt
|10/17/16
|-
|Logan Price
|Andy Larkin
|11/21/16
|-
|Kris Blouch
|Andy Larkin
|11/21/16
|-
|Chris Ruhland
|Andy Larkin
|01/05/17
|-
|Bruce Mace
|Eric Beauchamp
|02/20/17
|-
|Matthew Quigley
|Andy Larkin
|03/02/17
|-
|Kari Danek
|Ralph Brendler
|6/15/17
|-
|Christophe Laurent
|Ralph Brendler
|8/10/17
|-
|[[User:spektre1|Danielle MacDonald]]
|Ralph Brendler
|2017-06-29
|-
|Sam Yi
|Ralph Brendler
|7/27/17
|-
|Zack Sasnow
|Paul Van Lake
|8/3/2017
|}

[[Category:Shop Equipment]]
[[Category:Wood Shop]]

Rockwell Delta 20" Bandsaw

2017-08-17T13:59:34Z

Zacksasnow: /* List of currently authorized users */

{{Template:EquipmentPage
|owner = Pumping Station:One
|hostarea = Wood Shop
|certification = yes
|hackable = no
|model = 28-350
|serial = 1457257
|arrived = 8/26/15
|where = Wood Shop
|doesitwork = yes
|contact = matt . triano @ gmail . com
|value = $1,000
|image = RockwellDelta20Bandsaw.jpg
}}

==Notes==
manual: [[File:Rockwell-28-350.pdf]]
related manual with more details: [[File:Rockwell20bandsaw.pdf]]
===Authorizations for the 14" Rockwell do not carry over to this tool===
This tool requires authorization for use. Please see an authorized proctor below.

=== Consumable Parts ===
This saw takes 141" blades.

{{WoodshopProctors}}

== List of currently authorized users ==

{| class="wikitable" border="1"
! Qualified Member
! Trained By
|-
|Keon Turner
|Ron Olson
|-
|Hunter Koerner
|Eric Beauchamp
|-
|Deanna Williams
|Eric Beauchamp
|-
|Burton Kent
|Eric Beauchamp
|-
|Casey Olson
|Jason Shanfield
|-
|Tom Judge
|Matt Triano
|-
|Jeff Smykil
|(Pending confirmation)
|-
|Anna Yu
|Matt Triano
|-
|Jon Levine
|Jason Shanfield
|-
|Kyle Bieneman
|Eric Beauchamp
|-
|Niko Hawley
|Eric Beauchamp
|-
|Kevin Mitchell
|Eric Beauchamp
|-
|Adam Moffatt
|Jason Shanfield
|-
|Peter Letscher
|Eric Beauchamp
|11/05/15
|-
|Glenn Trussell
|Eric Beauchamp
|11/05/2015
|-
|Aaron Carlock
|Eric Beauchamp
|11/19/2015
|-
|Patrick Lynch
|Eric Beauchamp
|11/19/2015
|-
|Shine Chen
|Eric Beauchamp
|11/19/2015
|-
|Mike Forkan
|Eric Beauchamp
|11/19/2015
|-
|Ethan Sanders
|Eric Beauchamp
|11/19/2015
|-
|Alex Al-Hamdan
|Eric Beauchamp
|12/04/2015
|-
|Alvaro Caceres
|Eric Beauchamp
|12/03/2015
|-
|Kevin Schwartzenberg
|Eric Beauchamp
|12/03/2015
|-
|Marcin Ignasiak
|Eric Beauchamp
|-
|Thomas Ward
|Andy L.
|11/18/2015

|-
|Kelly Steensma
|Eric Beauchamp
|11/19/2015
|-
|Dan (Mike) Arwine
|Eric Beauchamp
|11/19/2015
|-
|Connor Sullivan
|Eric Beauchamp
|1/8/2016
|-
|Chris Kohl
|Eric Beauchamp
|1/8/2016
|-
|Erik Funkhouser
|Ron Olson
|11/01/2015
|-
|Peter Brask
|Eric Beauchamp
|1/14/16
|-
|Andrew Dalesandro
|Eric Beauchamp
|1/14/16
|-
|Shelly Loke-Gayares
|Eric Beauchamp
|1/14/16
|-
|Saul Weiner
|Eric Beauchamp
|1/14/16
|-
|Brandon Love
|Eric Beauchamp
|1/28/16
|-
|Sam Paris
|Eric Beauchamp
|1/28/16
|-
|Craig Koszewski
|Eric Beauchamp
|1/28/16
|-
|Christopher Carson
|Eric Beauchamp
|2/25/16
|-
|Jared K
|Andy L
|3/03/16
|-
|Keith Couture
|Eric Beauchamp
|3/10/16
|-
|Brian Cuocci
|Andy L
|3/17/16
|-
|Julie Zwolinski
|Eric Beauchamp
|3/24/16
|-
|Nick Puglisi
|Eric Beauchamp
|4/21/16
|-
|Andy Muhic
|Andy Larkin
|4/28/16
|-
|Colin Campbell
|Andy L
|5/5/16
|-
|Ken Burkhardt
|Andy Larkin
|5/5/16
|-
|Hans Griese
|Andy Larkin
|5/5/16
|-
|Josh Younger
|Eric Beauchamp
|5/19/16
|-
|Ian Monroe
|Eric Beauchamp
|5/19/16
|-
|An Phan
|Andy Larkin
|7/7/16
|-
|Donald Wells
|Andy Larkin
|8/4/16
|-
|Derwin Umali
|Andy Larkin
|8/7/16
|-
|[[User:mct|McTavish McArdle]]
|Andy Larkin
|2016-08-04
|-
|Joe Dowling
|Ken Burkhardt
|8/15/16
|-
|Leo Rodman
|Jason S
|9/12/16
|-
|[[user:guijemont|Guillaume Emont]]
|Ken Burkhardt
|9/19/16
|-
|Max Rashes
|Ken Burkhardt
|9/20/16
|-
|Revant Ohri
|Andy L
|9/15/16
|-
|Aaron Mintz
|Ken Burkhardt
|10/17/16
|-
|Brian Carstensen
|Ken Burkhardt
|10/17/16
|-
|Jon Komperda
|Ken Burkhardt
|10/17/16
|-
|Regan Via
|Ken Burkhardt
|10/17/16
|-
|Robert Richardson
|Ken Burkhardt
|10/17/16
|-
|Ryan Fiebing
|Ken Burkhardt
|10/24/16
|-
|Jack Berg
|Ken Burkhardt
|11/07/16
|-
|Logan Price
|Andy Larkin
|11/21/16
|-
|Kris Blouch
|Andy Larkin
|11/21/16
|-
|Tony Iacullo
|Andy
|12/5/16
|-
|Chris Ruhland
|Andy Larkin
|01/05/17
|-
|John McBride
|Andy Larkin
|01/19/17
|-
|Will Heil
|Andy Larkin
|01/19/17
|-
|Dusty Buyck
|Andy Larkin
|01/19/17
|-
|Bruce Mace
|Eric Beauchamp
|02/20/17
|-
|Matthew Quigley
|Andy Larkin
|03/02/17
|-
|W. Anthony Claypool
|Andy Larkin
|03/16/17
|-
|Crystal Morales
|Andy Larkin
|2017-03-16
|-
|Jason Pittman
|Andy Larkin
|2017-03-16
|-
|Sam Chen
|Andy Larkin
|-
|Abel Greenwald
|Andy Larkin
|-
| [[User:Andrewvaughan|Andrew Vaughan]]
| Andy Larkin
| 2017-04-25
|-
|Molly Adamski
|Ralph Brendler
|4/27/17
|-
|Shabab Mustafa
|Ralph Brendler
|4/27/17
|-
|Adomas Tautkus
|Ralph Brendler
|4/27/17
|-
|Crystal Zapata
|Ralph Brendler
|4/27/17
|-
|Alexa Viscius
|Ralph Brendler
|4/27/17
|-
|David Earl
|Ralph Brendler
|5/4/17
|-
|Paul McClay
|Ralph Brendler
|5/18/17
|-
|Jim Handley
|Ralph Brendler
|5/13/17
|-
|Luis Colmenares
|Ralph Brendler
|6/1/17
|-
|Kari Danek
|Ralph Brendler
|6/15/17
|-
|Christophe Laurent
|Ralph Brendler
|8/10/17
|-
|[[User:spektre1|Danielle MacDonald]]
|Ralph Brendler
|2017-06-29
|-
|Zack Sasnow
|Paul Van Lake
|8/3/2017
|-
|Arjun Sharma
|Ralph Brendler
|8.10.17
|}

[[Category:Wood Shop]]
[[Category:Shop Equipment]]

SawStop table saw

2017-08-17T13:58:51Z

Zacksasnow: /* List of Currently Certified Users */

{{Template:EquipmentPage
|owner = PS:One
|certification=yes
|hackable = NO
|model = 3.0HP 220V
|serial = NA
|arrived = 9/1/2012
|doesitwork = yes
|contact = Matt Triano
|where = Wood Shop
|value = $3,000.00
|image = SawStop.jpg
|hostarea = Wood Shop
}}
[[File:Saw stop badge.jpg|thumb|right|200px]]

= Authorization for this tool by authorized proctors only =
== Authorized Proctors ==
{| class="wikitable" border="1"
|-
|Matt Triano
|-
|Jason Shanfield
|-
|Ron Olson
|-
|Eric Beauchamp
|-
|Andy Larkin
|-
|Ken Burkhardt
|-
|}

== Status ==

Repaired and in working order as of 11/9/2015

== How to Become an Authorized Proctor ==

Contact area host Eric Beauchamp.

= Rules =
# Do not move the machine ever.
# Never use the table as a work surface.
# Always have the dust collection on. Turn it on before you plug in the saw and off after you unplug the saw.
# Always check your material on the blade before you spin up the blade. If the light turns red, DO NOT CUT.
# Always check your wood for nails or staples. If you're not sure, check the entire piece with a magnet.
# If you break something, or damage the saw, contact the area host immediately. Don't let others do more damage or hurt themselves by using a broken tool.
# Always dust the entire machine when you are done. Also check the motor compartment after every use and vacuum out as needed.

= Additional Information =

== Blade Brake ==
This saw is equipped with a safety feature that will (hopefully) stop the blade when it contacts something conductive-- like your hand. However, that means you normally can't cut conductive things with this saw or you will trigger the safety brake. This is good if it was your hand in the way, but it also destroys the sawblade and requires installation of a replacement part that costs $70+ every time. And the saw will be down until the replacement can be installed.

According to the owner's manual: "Conductive materials such as aluminum and other metals, carbon fiber materials, '''mirrored acrylic''', carbon-filled materials, etc. will typically '''cause the brake to activate'''." [Emphasis added.]

Other things that may trigger the brake include wet wood, and wood with embedded nails or staples. Lexan and green pressure-treated wood reportedly can also be a problem. That is why the rules instruct you to check your material on the side of the blade before spinning it up, and to check your wood for nails or staples!

== Notes ==
* There's an m8 hole drilled and tapped in the mitre gauge. The post from a magnetic base of our dial indicators thread in. The post may require a spacer so the threads don't stick out (use a stack of washers or a larger-than-m8 nut).
* The right hand table adjusting screw was bent while aligning the table. The table was aligned without it. Aligning the arbor tilt axis will be *really tough* without a replacement. (Part #11 in the cabinet and table exploded diagram in the manual p98)
* The rear rip fence rail has places to put 4 countersunk allen bolts. The left hand bolt screwed into the main table was too long and made contact with an internal table part (probably the rear trunion). It probably pushed the table out of alignment and caused binding while re-aligning the table. That bolt was left out. Don't replace it!

== Training Links ==
* [http://www.sawstop.com/images/uploads/manuals/PCS%20Owners%20Manual%20Model%20PCS31230%20V5.0%2009-13.pdf Owner's Manual]

== Maintenance ==
* [http://web.archive.org/web/20130224091815/http://www.woodworkersjournal.com/Main/Articles/Table_Saw_Maintenance_Skill_Builder_Power_Tool_Tun_8197.aspx Table Saw Maintenance]
* [[SawStop Table Saw maintenance|maintenance page]]

= List of Currently Certified Users =
{| class="wikitable" border="1"
! Qualified Member Keon Turner
! Trained By Ron Olson
! Date Certified
|-
|Shawn Blaszak
|Danger Committee
|-
|[[User:Meistertek|Dan Meyer]]
|Sean Blaszak
|-
|Jacob Ginsburg
|Shawn Blaszak
|-
|Eric Stein
|Steve Finkelman / Danger Committee
|-
|[[User:Dee|Dee Newcum]]
|Shawn Blaszak
|-
|Ryan Pierce
|Shawn Blaszak
|-
|Tucker Tomlinson
|Shawn Blaszak
|-
|Adrianna McKinley
|Danger Committee
|-
|Anthony Barker
|Adrianna McKinley
|-
|Avner Shanan
|Adrianna McKinley
|-
|Colin Parsons
|Adrianna McKinley
|-
|Dan Denby
|Adrianna McKinley
|-
|Dillon Gray
|Adrianna McKinley
|-
|Douglas Savitsky
|Adrianna McKinley
|-
|Hailey Willis
|Adrianna McKinley
|-
|Jeremy Bloyd-Peshkin
|Adrianna McKinley
|-
|Jeremy Kay
|Adrianna McKinley
|-
|Jessica Cobb
|Adrianna McKinley
|-
|Jordan Bunker
|Adrianna McKinley
|-
|Kori Rays
|Adrianna McKinley
|-
|Patrick Callahan
|Adrianna McKinley
|-
|Ryan Brandys
|Adrianna McKinley
|-
|Shawn Blaszak
|Adrianna McKinley
|-
|Steve Farkas
|Adrianna McKinley
|-
|Steve Finkleman
|Adrianna McKinley
|-
|Mike Warot
|Adrianna McKinley
|-
|Eric Stein/Toba
|Adrianna McKinley
|-
|Ryan Pierce
|Adrianna McKinley
|-
|Geoffrey Topham
|Adrianna McKinley
|-
|Tim Saylor
|Ryan Pierce
|-
|Hailey Willis
|Tim Saylor
|-
|James Longfield
|Tim Saylor
|-
|Liam Tuohy
|Tim Saylor
|-
|Jim Tuohy
|Tim Saylor
|-
|Sean Nixon
|Tim Saylor
|-
|Michael Reddy
|Tim Saylor
|-
|Matt Triano
|Tim Saylor
|-
|Derek Bever
|Tim Saylor
|-
|Dan Willmott
|Tim Saylor
|-
|Tyler DeAngelo
|Tim Saylor
|-
| Michael Skilton
| Adrianna McKinley
|-
| Dean Anderson
| Tim Saylor
|-
|Kathy Whisler
|Tucker Tomlinson
|-
| João Santos
| Geoffrey Topham
|-
|David Fell
|Tucker Tomlinson
|-
|[[User:Bikemandan|Dan Locks]]
|Adrianna McKinley
|-
|Dave Earley
|[[User:Bikemandan|Dan Locks]]
|-
| Boban Nikolic
| Michael Skilton
|-
| Madeleine Klichowski
| Tim Saylor
|-
| Lyn Cole
| Tim Saylor
|-
| Nathan Becka
| Tim Saylor
|-
| Brian Carstensen
| Tim Saylor
|-
| Eric Veggeberg
| Tim Saylor
|-
| George Shaw
| Tim Saylor
|-
|Janet Dornhoff
|Matt Triano
|-
|Hilary Lee
|Matt Triano
|-
|Will Rante
|Matt Triano
|-
|Henry Behel
|Matt Triano
|-
|Alan Livshin
|Matt Triano
|-
|Michelle Garcia
|Matt Triano
|-
|Daylan Dufelmeier
|Matt Triano
|-
|Michael Maloney
|Matt Triano
|-
|Ian Cochran
|Matt Triano
|-
|Abhimanyu Belani
|Will Rante
|-
|Justin Miles
|Adrianna McKinley
|-
|Dmitry Baycharov
|Matt Triano
|-
|Stephen Ulman
|Matt Triano
|-
|Jarred Meyers
|Matt Triano
|-
|Andrew Kos
|Matt Triano
|-
|Bryan Gleason
|Matt Triano
|-
|Jason Sharfield
|Matt Triano
|-
|Dave Schact
|Matt Triano
|-
|Daniel Wells
|Matt Triano
|-
|Sean Corbett
|Matt Triano
|-
|Aaron Feigen
|Matt Triano
|-
|Bo Driscoll
|Matt Triano
|-
|Joel Shepherd
|Matt Triano
|-
|Santina Croniser
|Matt Triano
|-
|Todd Allen
|Matt Triano
|-
|Lawrence MacDevitt
|Matt Triano
|-
|Ryan Kelly
|Matt Triano
|-
|Melody Stanley
|Matt Triano
|-
|Tom Ackenhausen
|Matt Triano
|-
|JJ Sciappa
|Jason Shanfield
|-
|Jason Araujo
|Derek Bever
|-
|John Godwim
|Matt Triano
|-
|Jeff Molek
|Matt Triano
|-
|Nathan Ellis
|Jason Shanfield
|-
|Sloan Lavery
|Matt Triano
|-
|Trey Keifer
|Matt Triano
|-
|Juan Robles
|Matt Triano
|-
|Simon Cygielski
|Matt Triano
|-
|Tom Forajter
|Matt Triano
|-
|Robert Grossman
|Matt Triano
|-
|Lucas Morris
|Matt Triano
|-
|Sergio Preston
|Matt Triano
|-
|Ron Bean
|Matt Triano
|-
|Greg Eagel
|Matt Triano
|-
|Carter Constana
|Matt Triano
|-
|Adam Glick
|Matt Triano
|-
|Zachary Fietsch
|Matt Triano
|-
|Solomon Hursey
|Matt Triano
|-
|Jesse Reynolds
|Matt Triano
|-
|Eduard Shlahtichman
|Matt Triano
|-
|Skittles Rainbow
|Matt Triano
|-
|Tom Jurgensen
|Matt Triano
|-
|Barmey Ung
|Matt Triano
|-
|Casey Olson
|Matt Triano
|-
|Jonathan Bisson
|Matt Triano
|-
|Ed Bennett
|Matt Triano
|-
|Anna Yu
|Matt Triano
|-
|Bandit Gangwere
|Matt Triano
|-
|Joseph Nudell
|Matt Triano
|-
|David Butler
|Matt Triano
|-
|Kathryn Smiley
|Matt Triano
|-
|Aimee Spevak
|Matt Triano
|-
|Cassie Webster
|Matt Triano
|-
|Chris Moylan
|Matt Triano
|-
|Mike O'Connor
|Matt Triano
|-
|Tyler Hsu
|Matt Triano
|-
|Zihe "Johnson" Luo
|Matt Triano
|-
|Giovanni Arroyo
|Matt Triano
|-
|Ian McLeod
|Derek Bever
|-
|Dan Thomson
|Jason Shanfield
|-
|Brandon Price
|Matt Triano
|-
|Arturo Duarte
|Matt Triano
|-
|Eric Braun
|Matt Triano
|-
|Jeremy Fay
|Matt Triano
|-
|Leeswann Bolden
|Matt Triano
|-
|James Porter
|Matt Triano
|-
|Jeff McBride
|Matt Triano
|-
|Connor Miller
|Matt Triano
|-
|Ashley Duca
|Matt Triano
|-
|Karen Niemczyk
|Matt Triano
|-
|Bassam Alshammari
|Matt Triano
|-
|John Fiene
|Matt Triano
|-
|Thomas Wright
|Matt Triano
|-
|Tom Judge
|Jason Shanfield
|-
|Joseph Peltier
|Matt Triano
|-
|Justin Conroy
|Matt Triano
|-
|David Koppel
|Matt Triano
|-
|Sevin Straus
|Matt Triano
|-
|Roger Moore
|Matt Triano
|-
|Valerie Moore
|Matt Triano
|-
|Andy Schwartz
|Matt Triano
|-
|Assaf Evron
|Matt Triano
|-
|David Pelot
|Matt Triano
|-
|Rich Smith
|Matt Triano
|-
|Khoi Nguyen
|Matt Triano
|-
|Brian Keehner
|Matt Triano
|-
|Jesse Gare
|Matt Triano
|-
|Tyler Natoli
|Matt Triano
|-
|David Siegfried
|Matt Triano
|-
|Annie Zebula
|Matt Triano
|-
|<strike>Eliya Gwetta</strike>
|Matt Triano
|-
|Patrick Schliss
|Matt Triano
|-
|Arjun Wadnerkar
|Matt Triano
|-
|Alec Weege
|Matt Triano
|-
|Sonia Yaco
|Matt Triano
|-
|Tom Bossier
|Jason Shanfield
|-
|Ray Doeksen
|Jason Shanfield
|-
|Touly Phiachantharath
|Matt Triano
|-
|Matt Vibberts
|Matt Triano
|-
|Thomas Garza
|Matt Triano
|-
|Will Garza
|Matt Triano
|-
|Brennan Koziarz
|Matt Triano
|-
|Eric Beauchamp
|Matt Triano
|-
|Clarence Risher
|Matt Triano
|-
|Erica Tesla
|Matt Triano
|-
|Jabu Dawdu
|Matt Triano
|-
|Karen Murphey
|Matt Triano
|-
|Matt Meshulam
|Matt Triano
|-
|Josh Myers
|Matt Triano
|-
|Weston Tanner
|Matt Triano
|-
|Hugh Sato
|Matt Triano
|-
|Nora Sluzas
|Matt Triano
|-
|Elizabeth Koprucki
|Matt Triano
|-
|Oscar Villareal
|Matt Triano
|-
|Rob Paral
|Matt Triano
|-
|Alex Schaffer
|Matt Triano
|-
|Szymon Sambor
|Matt Triano
|-
|Michael Solhelm
|Matt Triano
|-
| Rob Paral
| Michael Skilton
|-
| Sonia Yaco
| Matt Triano
|-
| Alyssa Moxley
| Ron Olson
|-
| Kyle Bieneman
| Ron Olson
|-
|Steve Ioannou
|Matt Triano
|-
|[[User:Mwilkens|Matt Wilkens]]
|Matt Triano
|-
|Eric Slehofer
|Matt Triano
|-
|Jon Levine
|Matt Triano
|-
|Melody Snyder
|Matt Triano
|-
|Curtis Cooke
|Matt Triano
|-
|Harry Morgan
|Matt Triano
|-
|Lucas Goossen
|Matt Triano
|-
|Sam Drazin
|Matt Triano
|-
|Mike Kislovsky
|Matt Triano
|-
|Keven Kalay
|Matt Triano
|-
|Jacob Rush
|Ron Olson
|-
|Sam Reicks
|Ron Olson
|-
|Kevin Pulver
|Ron Olson
|-
|Keith Hultman
|Ron Olson
|-
|Cary Lahucik
|Ron Olson
|-
|John Keippel
|Ron Olson
|-
|Mario Rodriguez
|Ron Olson
|-
|Szilvia Precsinszki
|Ron Olson
|-
|Davis Mazariegos
|Ron Olson
|-
|Pete Noverini
|Matt Triano
|-
|Mike Coriale
|Matt Triano
|-
|Dan Baltudis
|Ron Olson
|-
|Viktor Bazarov
|Ron Olson
|-
|Roman Solomatov
|Ron Olson
|-
|Patrick Grider
|Ron Olson
|-
|Dubi Kaufmann
|Ron Olson
|-
|Erin Kunkel
|Matt Triano
|-
|Tyler Matthew
|Matt Triano
|-
|Shae Kurko
|Matt Triano
|-
|Ben Bogler
|Matt Triano
|-
|Rod McLah
|Ron Olson
|-
|Andrew Dreasler
|Ron Olson
|-
|Sam Paris
|Matt Triano
|-
|Chris Kleehammer
|[[User:jason|Jason Shanfield]]
|-
|Trey Elliott
|[[User:jason|Jason Shanfield]]
|-
|Nik Brink
|[[User:jason|Jason Shanfield]]
|-
|Frances Ritchie
|Ron Olson
|-
|Ben Kern
|Ron Olson
|-
|Knute Martell
|Ron Olson
|-
|Eric Yu
|Ron Olson
|-
|Knute Martell
|Ron Olson
|-
|Bob McGrath
|Ron Olson
|-
|Karol Slowikowski
|Ron Olson
|-
|Michelle Deleon
|Ron Olson
|-
|Chris Smith
|Ron Olson
|-
|Benjamin Miller
|Ron Olson
|-
|Jennie P
|Ron Olson
|-
|Joe Wallace
|Ron Olson
|-
|Eugene Liokumovich
|Ron Olson
|-
|Laurel Garrett
|Matt Triano
|-
|Rei Kevin
|Matt Triano
|-
|Aji Slater
|Matt Triano
|-
|John Beyer
|Matt Triano
|-
|Jay Kasturi
|Ron Olson
|-
|Ryan Neuman
|Ron Olson
|-
|[[User:papaben44|Benjamin Dambman]]
|Matt Triano
|4/14/2015
|-
|Tomas Ward
|Ron Olson
|4/26/2015
|-
|Les Schier
|Jason Shanfield
|5/2/15
|-
|Mike Jones
|Matt Triano
|5/12/15
|-
|Hunter Koerner
|Eric Beauchamp
|6/4/15
|-
|Kurt Ziegel
|Eric Beauchamp
|6/4/15
|-
|Simon Pyle
|Eric Beauchamp
|6/4/15
|-
|Andy Richardson
|Matt Triano
|4/14/15
|-
|Connor Jansen
|Eric Beauchamp
|6/4/15
|-
|Raj Perera
|Matt Triano
|-
|Matt Crump
|Jason Shanfield
|7/1/15
|-
|Erik Wessing
|Eric Beauchamp
|-
|Ananda Stevens
|Eric Beauchamp
|7/18/15
|-
|Mark Stevens
|Eric Beauchamp
|7/18/15
|-
|Anthony Phelps
|Eric Beauchamp
|8/27/2015
|-
|Jim Baker
|Eric Beauchamp
|8/27/2015
|-
|Ralph Brendler
|Eric Beauchamp
|8/27/2015
|-
|Bruce McConachie
|Eric Beauchamp
|8/27/2015
|-
|Shane Kanter
|Ron Olson
|9/10/2015
|-
|Burton Kent
|Ron Olson
|9/10/2015
|-
|Marcin Ignasiak
|Eric Beauchamp
|-
|Deanna Williams
|Eric Beauchamp
|-
|Jeff Smykil
|Matt Triano
|9/26/2015
|-
|Glenn Powers
|Matt Triano
|3/2015
|-
|Niko Hawley
|Eric Beauchamp
|-
|Kevin Mitchell
|Eric Beauchamp
|-
|John McDonald
|Eric Beauchamp
|10/05/2015
|-
|[[User:themoffatt|Adam Moffatt]]
|Eric Beauchamp
|10/22/2015
|-
|Jean Michel Crettaz
|Eric Beauchamp
|10/22/2015
|-
|Mike Mandrea
|Eric Beauchamp
|11/05/2015
|-
|-Caleb Young
|-Eric Beauchamp
|-
|Peter Letscher
|Eric Beauchamp
|11/05/15
|-
|Glenn Trussell
|Eric Beauchamp
|11/05/2015
|-
|Aaron Carlock
|Eric Beauchamp
|11/19/2015
|-
|Patrick Lynch
|Eric Beauchamp
|11/19/2015
|-
|Shine Chen
|Eric Beauchamp
|11/19/2015
|-
|Mike Forkan
|Eric Beauchamp
|11/19/2015
|-
|Ethan Sanders
|Eric Beauchamp
|11/19/2015
|-
|Alex Al-Hamdan
|Eric Beauchamp
|12/04/2015
|-
|Alvaro Caceres
|Eric Beauchamp
|12/03/2015
|-
|Kevin Schwartzenberg
|Eric Beauchamp
|12/03/2015
|-
|Kelly Steensma
|Eric Beauchamp
|11/19/2015
|-
|Dan (Mike) Arwine
|Eric Beauchamp
|11/19/2015
|-
|Connor Sullivan
|Eric Beauchamp
|1/8/2016
|-
|Chris Kohl
|Eric Beauchamp
|1/8/2016
|-
|Peter Brask
|Eric Beauchamp
|1/14/16
|-
|Erik Funkhouser
|Ron Olson
|11/01/2015
|-
|Andrew Dalesandro
|Eric Beauchamp
|1/14/16
|-
|Saul Weiner
|Eric Beauchamp
|1/14/16
|-
|Brandon Love
|Eric Beauchamp
|1/28/16
|-
|Craig Koszewski
|Eric Beauchamp
|1/28/16
|-
|Amner Castillo
|Eric Beauchamp
|2/26/16
|-
|Christopher Carson
|Eric Beauchamp
|2/26/16
|-
|Keith Couture
|Eric Beauchamp
|3/10/16
|-
|Jared K.
|Eric Beauchamp
|3/10/16
|-
|Mark Zumwalt
|Andy Larkin
|3/17/16
|-
|Adriana Garcia
|Eric Beauchamp
|3/24/16
|-
|Julie Zwolinski
|Eric Beauchamp
|3/24/16
|-
|Nick Puglisi
|Eric Beauchamp
|4/21/16
|-
|Andy Muhic
|Andy Larkin
|4/28/16
|-
|Greg "Nerobro" Teiber
|Dan Locks
|4/29/16
|-
|Ken Burkhardt
|Andy Larkin
|5/5/16
|-
|Colin Campbell
|Andy Larkin
|5/5/16
|-
|Hans Griese
|Andy Larkin
|5/5/16
|-
|Spencer Simms
|Eric Beauchamp
|05/19/2016
|-
|Adam Stein
|Andy Larkin
|4/14/2016
|-
|Josh Younger
|Eric Beauchamp
|5/19/16
|-
|Ian Monroe
|Eric Beauchamp
|5/19/16
|-
|Joseph Juhnke
|Eric Beauchamp
|6/20/16
|-
|An Phan
|Andy Larkin
|07/07/16
|-
|Jim Brink
|Andy Larkin
|07/21/16
|-
|Donald Wells
|/Andy Larkin
|8/4/16
|-
|Derwin Umali
|Andy Larkin
|08/04/16
|-
|[[User:mct|McTavish McArdle]]
|Andy Larkin
|2016-08-04
|-
|Joe Dowling
|Ken Burkhardt
|08/15/16
|-
|Leo Rodman
|Jason S
|9/12/16
|-
|Brian Cuocci
|Andy L
|9/15/16
|-
|Max Rashes
|Ken Burkhardt
|9/20/16
|-
|Revant Ohri
|Andy L
|9/15/16
|-
|Aaron Mintz
|Ken Burkhardt
|10/17/16
|-
|Jon Komperda
|Ken Burkhardt
|10/17/16
|-
|Regan Via
|Ken Burkhardt
|10/17/16
|-
|-
|Robert Richardson
|Ken Burkhardt
|10/17/16
|-
|Ryan Fiebing
|Ken Burkhardt
|10/24/16
|-
|Jack Berg
|Ken Burkhardt
|11/07/16
|-
|Logan Price
|Andy Larkin
|11/21/16
|-
|Kris Blouch
|Andy Larkin
|11/21/16
|-
|Tony Iacullo
|Andy
|12/5/16
|-
|Matt Schaid
|Andy Larkin
|01/05/17
|-
|Jamie Vollmer
|Andy Larkin
|01/05/17
|-
|Chris Ruhland
|Andy Larkin
|01/05/17
|-
|John McBride
|Andy Larkin
|01/19/17
|-
|Will Heil
|Andy Larkin
|01/19/17
|-
|Dusty Buyck
|Andy Larkin
|01/19/17
|-
|Bruce Mace
|Eric Beauchamp
|02/20/17
|-
|Matthew Quigley
|Andy Larkin
|03/02/17
|-
|W. Anthony Claypool
|Andy Larkin
|03/16/17
|-
|Crystal Morales
|Andy Larkin
|2017-03-16
|-
|Jason Pittman
|Andy Larkin
|2017-03-16
|-
|Sam Chen
|Andy Larkin
|-
|Abel Greenwald
|Andy Larkin
|
|-
| [[User:Andrewvaughan|Andrew Vaughan]]
| Andy Larkin
| 2017-04-25
|-
|Molly Adamski
|Ralph Brendler
|4/27/2017
|-
|Shabab Mustafa
|Ralph Brendler
|4/27/17
|-
|Adomas Tautkus
|Ralph Brendler
|4/27/17
|-
|Brett Sanderson
|Ralph Brendler
|4/27/17
|-
|Crystal Zapata
|Ralph Brendler
|4/27/17
|-
|Alexa Viscius
|Ralph Brendler
|4/27/17
|-
|David Earl
|Ralph Brendler
|5/4/2017
|-
|Paul McClay
|Ralph Brendler
|5/18/17
|-
|Luis Colmenares
|Ralph Brendler
|6/1/17
|-
|Jim Handley
|Ralph Brendler
|5/13/17
|-
|Kari Danek
|Ralph Brendler
|6/15/17
|-
|[[User:spektre1|Danielle MacDonald]]
|Ralph Brendler
|2017-06-29
|-
|Andrew Wingate
|Jason Shanfield
|7/22/17
|-
|Christophe Laurent
|Ralph Brendler
|8/10/17
|-
|Sam Yi
|Ralph Brendler
|7/27/17
|-
|Arjun Sharma
|Ralph Brendler
|8.10.17
|-
|Zack Sasnow
|Paul Van Lake
|8/3/17
|}

[[Category:Shop Equipment]]
[[Category:Fabrication]]
[[Category:Wood Shop]]
[[Category:Certification Clarification Needed]]

Sears Scroll Saw

2017-08-17T13:56:16Z

Zacksasnow: /* List of Currently Certified Users */

{{Template:EquipmentPage
|owner = PS:One
|model = Sears/Craftsman 137.216160
|serial = RFW11
|arrived = April 2009
|doesitwork = yes
|contact = Dan Meyer
|where = Wood Shop
|certification = yes
|hackable = no
|value = $100
|hostarea = Wood Shop
|image = Sears_scroll_saw_small.jpg
}}

{{WoodshopProctors}}

== Documentation ==
* [http://www.managemylife.com/mmh/lis_pdf/OWNM/L0808290.pdf Owner's manual]

== List of Currently Certified Users ==
{| class="wikitable" border="1"
! Qualified Member Keon Turner
! Trained By Ron Olson
|-
|Adam Flynn
|Danger Committee
|-
|Julie Moffitt
|Danger Committee
|-
|Sacha De'Angeli
|Danger Committee
|-
|Eric Michaud
|Danger Committee
|-
|Dan Davis Bodeiaver?
|Danger Committee
|-
|Tim Saylor
|Danger Committee
|-
|Zane Bowers
|Danger Committee
|-
|Teddie Goldenberg
|Seth D. Slis?
|-
|Nicolle Nevlist
|Seth D. Slis?
|-
|Jeff Kantarek
|Eric Michaud
|-
|Chris Luiz
|Eric Michaud
|-
|Avner Shanan
|Chris Luiz
|-
|David Mole
|Tim Saylor
|-
|Sarah Sutherlin
|Jeff Kantarek
|-
|Jeannette Thraen
|Sarah Sutherlin
|-
|Jasna Delic
|Sarah Sutherlin
|-
|Nathan Witt
|?
|-
|Tom Ketola
|Nathan Witt
|-
|Geoffrey Topham
|Nathan Witt
|-
|John Stoner
|Nathan Witt
|-
|Ryan Lanham
|Nathan Witt
|-
|Brian Cordanvier
|Nathan Witt
|-
|Jim Burke
|Nathan Witt
|-
|Anne Petersen
|Nathan Witt
|-
|Cory Knapp
|Nathan Witt
|-
|Joshua Rothhaas
|Shawn Blaszak
|-
|Jay Hopkins
|Shawn Blaszak
|-
|Jordan Bunker
|Nathan Witt
|-
|Constomtin Gowileson?
|Nathan Witt
|-
|Alek Shnayder
|Nathan Witt
|-
|John Dorfman
|Nathan Witt
|-
|Jakub Klimuszko
|Sacha De'Angeli
|-
|Adrianna McKinley
|?
|-
|Nathan Witt
|Adrianna McKinley
|-
|Bryer Le?
|Eric Michaud
|-
|Matt Bran
|Shawn Blaszak
|-
|Nick Ferrari
|Tim Saylor
|-
|Chris Fanning
|Shawn Blaszak
|-
|Mike Warot
|Adrianna McKinley
|-
|Gabriel Rosenhouse
|Adrianna McKinley
|-
|Malerie Kaplan
|Tim Saylor
|-
|Tucker Tomlinson
|Shawn Blaszak
|-
|Joseph Prosninitz
|Adrianna McKinley
|-
|Steve Farkas
|Adrianna McKinley
|-
|Ryan Pierce
|Adrianna McKinley
|-
|Michael Reddy
|Tim Saylor
|-
|Matt Triano
|Tim Saylor
|-
|Derek Bever
|Tim Saylor
|-
|Dan Willmott
|Tim Saylor
|-
|Tyler DeAngelo
|Tim Saylor
|-
|Michael Skilton
|Tim Saylor
|-
|Kathy Whisler
|Adrianna McKinley
|-
|Janet Dornhoff
|Matt Triano
|-
|Hilary Lee
|Matt Triano
|-
|Will Rante
|Matt Triano
|-
|Henry Behel
|Matt Triano
|-
|Alan Livshin
|Matt Triano
|-
|Michelle Garcia
|Matt Triano
|-
|Daylan Dufelmeier
|Matt Triano
|-
|Michael Maloney
|Matt Triano
|-
|Ian Cochran
|Matt Triano
|-
|Bryan Gleason
|Matt Triano
|-
|Sloan Lavery
|Matt Triano
|-
|Trey Keifer
|Matt Triano
|-
|Juan Robles
|Matt Triano
|-
|Simon Cygielski
|Matt Triano
|-
|Tom Forajter
|Matt Triano
|-
|Robert Grossman
|Matt Triano
|-
|Lucas Morris
|Matt Triano
|-
|Sergio Preston
|Matt Triano
|-
|Casey Olson
|Matt Triano
|-
|David Fell
|Ron Olson
|-
|Dubi Kaufmann
|Ron Olson
|-
|Patrick Grider
|Ron Olson
|-
|John Farmer
|Ron Olson
|-
|Sam Paris
|Ron Olson
|-
|Frances Ritchie
|Ron Olson
|-
|Ben Kern
|Ron Olson
|-
|Eric Yu
|Ron Olson
|-
|Karol Slowikowski
|Ron Olson
|-
|Chris Smith
|Ron Olson
|-
|Benjamin Miller
|Ron Olson
|-
|Laurel Garrett
|Matt Triano
|-
|Rei Kevin
|Matt Triano
|-
|Aji Slater
|Matt Triano
|-
|John Beyer
|Matt Triano
|-
|Brad Topol
|Matt Triano
|-
|-
|Shae Kurko
|Matt Triano
|-
|Hunter Koerner
|Eric Beauchamp
|-
|Kurt Ziegel
|Eric Beauchamp
|-
|Simon Pyle
|Eric Beauchamp
|-
|Connor Jansen
|Eric Beauchamp
|-
|Ananda Stevens
|Eric Beauchamp
|-
|Erik Wessing
|Eric Beauchamp
|-
|Mark Stevens
|Eric Beauchamp
|-
|Sam Paris
|Eric Beauchamp
|-
|Anthony Phelps
|Eric Beauchamp
|8/27/2015
|-
|Kyle Bieneman
|Eric Beauchamp
|8/27/2015
|-
|Jim Baker
|Eric Beauchamp
|8/27/2015
|-
|Marcin Ignasiak
|Eric Beauchamp
|-
|-
|Niko Hawley
|Eric Beauchamp
|-
|Kevin Mitchell
|Eric Beauchamp
|-
|-Caleb Young
|-Eric Beauchamp
|-
|[[User:themoffatt|Adam Moffatt]]
|Eric Beauchamp
|10/22/2015
|-
|Glenn Trussell
|Eric Beauchamp
|11/05/2015
|-
|Aaron Carlock
|Eric Beauchamp
|11/19/2015
|-
|Patrick Lynch
|Eric Beauchamp
|11/19/2015
|-
|Mike Forkan
|Eric Beauchamp
|11/19/2015
|-
|Alvaro Caceres
|Eric Beauchamp
|12/03/2015
|-
|Kevin Schwartzenberg
|Eric Beauchamp
|12/03/2015
|-
|Kelly Steensma
|Eric Beauchamp
|11/19/2015
|-
|Dan (Mike) Arwine
|Eric Beauchamp
|11/19/2015
|-
|Erik Funkhouser
|Ron Olson
|11/01/2015
|-
|Andrew Dalesandro
|Eric Beauchamp
|1/14/16
|-
|Saul Weiner
|Eric Beauchamp
|1/14/16
|-
|Brandon Love
|Eric Beauchamp
|1/28/16
|-
|Christopher Carson
|Eric Beauchamp
|2/25/16
|-
|Jared K
|Andy L
|3/03/16
|-
|Keith Couture
|Eric Beauchamp
|3/10/16
|-
|Nick Puglisi
|Eric Beauchamp
|4/21/16
|-
|Joseph Juhnke
|Eric Beauchamp
|6/20/16
|-
|Donald Wells
|Andy Larkin
|8/4/16
|-
|[[User:mct|McTavish McArdle]]
|Andy Larkin
|2016-08-04
|-
|Ashley Borg
|Andy Larkin
|4/3/17
|-
|Sam Chen
|Andy Larkin
|-
|Abel Greenwald
|Andy Larkin
|-
|Luis Colmenares
|Ralph
|-
| [[User:Andrewvaughan|Andrew Vaughan]]
| Andy Larkin
| 2017-04-25
|-
|Jim Handley
|Ralph Brendler
|5/13/17
|-
|Zack Sasnow
|Paul Van Lake
|8/3/17
|}

[[Category:Shop Equipment]]
[[Category:Fabrication]]
[[Category:Wood Shop]]