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Latest revision as of 12:49, 18 October 2021

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}} | type = warning | image = | imageright = | class = | style = | textstyle = | text = This tool is being proposed for removal in accordance with our Asset Removal Policy. [Click this link for more information.] | small = | smallimage = | smallimageright = | smalltext = | subst = | date = | name = }}

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| text = This tool is no longer at the space. Find what actually exists at PS1 on the Equipment page.

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Removal Section

What is it? - The old shop air compressor
Who is sponsoring? - Andrew Morris, General Ops Lead, in lieu of General Area Host
Date published to Discourse - October 18, 2021
Asset value - Scrap; motor probably worth around $150
Suggested method of removal - Sell the motor at auction/locally, and junk the rest
Background notes - Probably try to sell the motor on eBay first, and if not, see if a motor shop will buy it, or Craigslist
Resolution of removal -
Approval -

Description

The quincy compressor is the main compressed air source for PS1. This compressor is in the boiler-room and supplied air via overhead piping to:

the general worktables in General, Wood and Hot metals
back door next to small metals
wall of cold metals
shopbot
West wall of hot metals
lasers for air assist

The compressor is a 2 stage unit, with integral unloaders and an aftercooler/catch tank after the compressor stage. The The compressor is currently configured:

125PSI output
No drain in tank (bottom port is simply plugged)
1" SS flex hose connection to shop wall

maintenance

- out of service 8/26/21. Andrew m Brian d and gary n assessed a major failure. We have contacted Quincy for a service call. no response from Quincy. Brought in another respected service co. UPDATE 9/1/2021 the system has failed. mostly drive motor but rest of system is in dangerous condition. We have configured temporary air for Lasers but all other drops plus tools that require air (Tormach, Blasting cab, Plasma table are dead in water for now. General Operations Team and President are working on solution.

The local quincy distributor is very helpful for gaskets and replacement parts: John Hinkel <john.hinkel@quincycompressor.com> NOT AVAILABLE VIA EMAIL 2021. ,
Our compressor is old enough that he can't look up the exact parts on his computer so there is some guesswork in identifying which gaskets are correct. So far he's been on the ball.
The compressor came on a tank from the 1960's and it is unclear whether this tanks is safe to use. The cost of hydro-testing was prohibitive, so a new tank was procured from McMaster Carr
The compressor has a history of leaking BADLY. In June 2017, the compressor head was diassembled, cleaned, and new gaskets installed. This reduced but did not eliminate leakage. Primary culprits for the leaking were the 2 side access panels. These are made of zinc, and over-torquing the mounting bolts caused them to warp. They were straightened on the arbor press before re-installation, however, leakage is still an issue.
The unloaders have diaphragm gaskets that are cracked, and should be replaced

@@ Line 1: / Line 1: @@
+{{mbox |type=warning |text=This tool is being proposed for removal in accordance with our [[Asset Removal Policy]]. [[https://https://discourse.pumpingstationone.org/t/asset-disposal-announcement-quincy-air-compressor/888| Click this link for more information.]] }}
-[[Category:Equipment]]
-{{#if: {{{image|}}} | | [[Category:Photographs_Needed]] }}
-{{#switch: {{{doesitwork|}}} | yes | "yes" | Yes | "Yes"  | YES | "YES" | y | "y" | Y | "Y" =  | [[Category:Broken Equipment]] {{mbox |type=notice |text=This tool is currently broken, please contact the area host for more information. }} }}
-{{#if: {{{hostarea|}}} | [[Category:{{{hostarea}}}]] | [[Category:EquipmentPageErrorNoAreahost]] }}
-{{#ifeq: {{{where|}}} | Removed | {{mbox |type=notice |text=This tool is no longer at the space. }} | }}
+{{Template:EquipmentPage
+|image = Quincy.jpg
+|owner=PS:One
+|hostarea=General Area
+|model=350-15
+|arrived=2015
+|doesitwork=No aug 26 2021.
+|contact=General Operations Team.  Andrew Morris.
+|where=Boiler Room (General)
+|certification=no
+|hackable=no
+|value=~$1500}}
+=Removal Section=
-{{Infobox Equipment
+*What is it? - The old shop air compressor
-| image = {{{image|}}}
+*Who is sponsoring? - [[User:morrand|Andrew Morris]], General Ops Lead, in lieu of General Area Host
-| owner = {{{owner}}}
+*Date published to Discourse - October 18, 2021
-| serial = {{{serial}}}
+*Asset value - Scrap; motor probably worth around $150
-| model = {{{model}}}
+*Suggested method of removal - Sell the motor at auction/locally, and junk the rest
-| arrived = {{{arrived}}}
+*Background notes - Probably try to sell the motor on eBay first, and if not, see if a motor shop will buy it, or Craigslist
-| doesitwork = {{{no}}}
+*Resolution of removal -
-| contact = {{{contact}}}
+*Approval -
-| where = {{{where}}}
-| authorization = {{{certification}}}
-| hackable = {{{hackable}}}
-| value = {{{value}}}
-| hostarea = {{{hostarea}}}
-}}
-{{Template:EquipmentLabel
-| owner = {{{owner}}}
-| authorization = {{{certification}}}
-| hackable = {{{hackable}}}
-}}
+== Description ==
-{{#subobject:
+The quincy compressor is the main compressed air source for PS1. This compressor is in the boiler-room and supplied air via overhead piping to:
-|Has value={{{value|}}}
+*the general worktables in General, Wood and Hot metals
-}}
+*back door next to small metals
+*wall of cold metals
+*shopbot
+*West wall of hot metals
+*lasers for air assist
+The compressor is a 2 stage unit, with integral unloaders and an aftercooler/catch tank after the compressor stage. The The compressor is currently configured:
-<noinclude>
+*125PSI output
-{{Documentation}}
+*No drain in tank (bottom port is simply plugged)
-<!-- Categories go in the /doc subpage, and interwikis go in Wikidata. -->
+*1" SS flex hose connection to shop wall
-</noinclude>
+==maintenance ==
+** out of service 8/26/21.  Andrew m Brian d and gary n assessed a major failure.  We have contacted Quincy for a service call.  no response from Quincy.  Brought in another respected service co.  UPDATE 9/1/2021  the system has failed.  mostly drive motor but rest of system is in  dangerous condition.  We have configured temporary air for Lasers but  all other drops plus tools that require air (Tormach, Blasting cab, Plasma table are dead in water for now.  General Operations Team and President are working on solution.
+*The local quincy distributor is very helpful for gaskets and replacement parts: John Hinkel <john.hinkel@quincycompressor.com>  NOT AVAILABLE VIA EMAIL 2021.  ,
+*Our compressor is old enough that he can't look up the exact parts on his computer so there is some guesswork in identifying which gaskets are correct. So far he's been on the ball.
+*The compressor came on a tank from the 1960's and it is unclear whether this tanks is safe to use. The cost of hydro-testing was prohibitive, so a new tank was procured from McMaster Carr
+*The compressor has a history of leaking BADLY. In June 2017, the compressor head was diassembled, cleaned, and new gaskets installed. This reduced but did not eliminate leakage. Primary culprits for the leaking were the 2 side access panels. These are made of zinc, and over-torquing the mounting bolts caused them to warp. They were straightened on the arbor press before re-installation, however, leakage is still an issue.
+*The unloaders have diaphragm gaskets that are cracked, and should be replaced
+[[Category:Shop Equipment]]
+[[Category:Cold Metals]]

Quincy Air Compressor: Difference between revisions

Latest revision as of 12:49, 18 October 2021

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