Ironworking Station: Difference between revisions

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|image = IronworkingStation.jpg
|image = IronworkingStation.jpg
|owner=Tucker Tomlinson
|owner=Tucker Tomlinson
|model=Bridgeport Series I knee mill
|model=Hacker-special home for several tools
|arrived=May 2017
|arrived=May 2017
|doesitwork=yes
|doesitwork=yes

Revision as of 01:41, 11 May 2017

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}} | type = notice | image = | imageright = | class = | style = | textstyle = | text = This tool is currently broken, please contact the area host for more information. | small = | smallimage = | smallimageright = | smalltext = | subst = | date = | name = }} }}{{#if: Cold Metals | | }}{{#switch: yes yes | "yes" | Yes | "Yes" | YES | "YES" | y | "y" | Y | "Y" = | }}}}

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Description

The Ironworking Station is a set of tools that allow simple shearing and bending operations to be performed in mild steel bar (or softer metals). Within their intended use range, these tools will make faster cleaner cuts than attempting to use a hand grinder or bandsaw. The Ironworking Station is comprised of several discrete tools mounted on a common stand. Th Ironworking Station currently consists of:

  • Whitney angle iron shear
    • max capacity 2inch x 2 inch x 1/4 inch mild steel angle iron, or 2inch x 1/4 inch bar stock
  • Whitney Angle iron notcher
    • max capacity 2inch x 2 inch x 1/4 inch mild steel angle iron, or 2inch x 1/4 inch bar stock
  • Whitney Angle iron bender
    • max capacity 2inch x 2 inch x 1/4 inch mild steel angle iron, or 2inch x 1/4 inch bar stock
  • Edwards 5a Alligator shear
    • max capacity 4inch x 1/2 inch mild steel bar stock, or 3/4 inch round stock
  • Whitney rod cutter:
    • Needs rapir: die plate damaged
    • 5/16, 1/2 or 3/4 inch mild steel rod.
  • Marvel rod cutter
    • must be mounted
    • 1/8, 3/16, 1/4, 5/16, 3/8 mild steel rod

tool dangers

Warning: The listed dangers here are not exhaustive: it is your responsibility to assess each operation you perform at the Ironworking Station to determine any safety risks it may present, and take appropriate steps to mitigate those risks.

  • pinch points
    • The various tools at the Ironworking Station use gears and leverage to shear and bend metal bars. If you get your fingers in the mechanism, they can get crushed or nipped off.
    • Always ensure that NO ONE has body parts near the tools when they are operating.
  • flying metal
    • The various tools at the Ironworking Station use leverage to generate high forces. The blades of the tools and the workpieces may fracture sending metal fragments airborn.
  • sharp edges
    • The tools in the Ironworking Station may leave sharp edges on the metal. These edges can cut you.

Personal Protective Equipment

  • Required
    • Safety glasses
    • close toed shoes
  • Recommended
    • gloves
    • long pants
    • long sleeved shirt

Prohibited operations

  • Working with Stainless Steel
  • Working with abrasives (e.g. fiberglass, sandpaper etc.) If in doubt, ask the area host or tool owner
  • Working with wood
  • cutting through weld bead or weld spatter.
  • Shearing angle thicker than 2 inch x 2 inch x ¼ inch on the Whitney angle iron shear
  • Notching bars thicker than ¼ inch on the Whitney notcher
  • bending bars thicker than ¼ inch or grater than 2 inch wide on the Whitney bender
  • Shearing flat bars thicker than ½ inch, on the Edwards Alligator Shear
  • Shearing rods thicker than 3/4” on the Edwards Alligator Shear

Note: Operations not explicitly prohibited in this document may be performed at the user’s risk. It is recommended that the user contact the area host or tool owner prior to performing unusual operations with the tool in order to get feedback on the proposed operation.


Authorization

This tool requires authorization for use

Ironworking Station training document: File:IronworkingStationTrainingDocument.pdf

Currently Authorized Users

Authorized Member Trained By training date
Tucker Tomlinson Danger Committee
Matt Keith Tucker Tomlinson May 2, 2017
Ray Doeksen Tucker Tomlinson May 6, 2017
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