Induction Heater Atlas Tocco: Difference between revisions

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Revision as of 14:16, 3 January 2019

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Status

A certification process is still being worked out. If you want to help with that check in with the small metals area host.

Documentation about what's been done so far can be found here.

https://docs.google.com/document/d/1jL124W9LMlaQpaj2T75lGYAlXqbiJZh6Z-y2pQ0pBQ0/edit?usp=sharing

Safety

Safety Guidelines

A. General Work Area Safety Rules

• Keep your work area clean and well illuminated.

• Keep bystanders, children, visitors and animals at least 3 feet away.

• Work outdoors only if there is no danger of rain, water or moisture.

• Keep the work area well ventilated and dry.

• Keep a fully charged fire extinguisher at hand at all times.

• There is a risk of molten metal spills. An adequate containment area must be in place.

B. Personal Safety Rules

• The operator and bystanders must wear safety glasses.

• Wear heat-resistant gloves when using, the metal heats very quickly.

• Do not operate and stay at least three feet away from an operating induction heater, if you have a cardiac pacemaker or any other kind of electronic or metal surgical implant.

• Do not operate the while wearing any metallic items such as jewelry, rings, watches, chains, identification tags, religious medals, belt buckles, body piercing hardware, or other metallic objects in or on your body or clothing, etc. These metallic objects can heat very quickly and cause serious burns or even ignite clothing.

• This tool is intended for heating clean uncoated metal. Heating anything else may cause fumes. Fumes and smoke from hot/burning contaminants may be toxic. If fumes are present you must provide adequate ventilation and wear a dual filter (dust and fume) respirator mask which has been approved by (OSHA), (NIOSH), DISPOSABLE PAPER MASKS ARE NOT ADEQUATE.

C. Electrical Safety Rules

• Do not use the in the rain, moisture or immerse in water. Water or other liquids may cause an electrical shock hazard.

• Turn off or disconnect the power supply cord from the outlet before changing coils or making any adjustments.

• Unplug when not in use.

D. Fire Hazard Safety Rules

• Do not heat sealed containers. The heat generated by the can cause these containers to explode.

• Do not heat parts containing flammable materials.

E. Tool Use Safety Rules

• Do not leave unattended when it is ON.

• Do not operate without the cooler running.

• Make sure that the Power Unit has a sufficient supply of air for cooling. Make sure that the vents of the Power Unit are clean and free of dust and debris.

• Keep objects being heated from coming in contact with the coil.

Parts

Power supply Toccotron AC 5kw

   http://www.ajaxtocco.com/applications/documentlibrary/ATM-TOCCOtron-5kW-Power-Supply.pdf
   https://www.millerwelds.com/files/owners-manuals/o189507a_toc.pdf

Controller: Toccotron PC

   https://www.millerwelds.com/files/owners-manuals/o175211b_toc.pdf
   http://www.ajaxtocco.com/default.asp?ID=114

Induction heating transformer:

Coil connector: LC Miller Coilmate

   https://www.lcmiller.com/Coil%20Mate/coil_mate.html
   https://www.lcmiller.com/Re-Coil/re-coil2.html
   https://www.lcmiller.com/Re-Coil/re-coil2.html
   “O” Rings #6?

Cooler: Coolmate 3

   https://www.millerwelds.com/files/owners-manuals/O628R_MIL.pdf

This tool requires certification for use.

List of Currently Certified Users

Qualified Member	Trained By
Name of member	Who qualified them
Michael Skilton	Danger committee

Induction Heater Atlas Tocco: Difference between revisions

Revision as of 14:16, 3 January 2019

Contents

Status

Safety

Parts

List of Currently Certified Users

Navigation menu

Page actions

Page actions

Personal tools

Navigation

Search

Tools

@@ Line 24: / Line 24: @@
 == Safety ==
+Safety Guidelines
-Personal
-*Pacemaker warning
-*Shock
-*Burns
-Area
+A. General Work Area Safety Rules
-Machine
-*No coolant flow
+•	Keep your work area clean and well illuminated.
+•	Keep bystanders, children, visitors and animals at least 3 feet away.
+•	Work outdoors only if there is no danger of rain, water or moisture.
+•	Keep the work area well ventilated and dry.
+•	Keep a fully charged fire extinguisher at hand at all times.
+•	There is a risk of molten metal spills. An adequate containment area must be in place.
+B. Personal Safety Rules
+•	The operator and bystanders must wear safety glasses.
+•	Wear heat-resistant gloves when using, the metal heats very quickly.
+•	Do not operate and stay at least three feet away from an operating induction heater, if you have a cardiac pacemaker or any other kind of electronic or metal surgical implant.
+•	Do not operate the while wearing any metallic items such as jewelry, rings, watches, chains, identification tags, religious medals, belt buckles, body piercing hardware, or other metallic objects in or on your body or clothing, etc. These metallic objects can heat very quickly and cause serious burns or even ignite clothing.
+•	This tool is intended for heating clean uncoated metal. Heating anything else may cause fumes. Fumes and smoke from hot/burning contaminants may be toxic. If fumes are present you must provide adequate ventilation and wear a dual filter (dust and fume) respirator mask which has been approved by (OSHA), (NIOSH), DISPOSABLE PAPER MASKS ARE NOT ADEQUATE.
+C. Electrical Safety Rules
+•	Do not use the in the rain, moisture or immerse in water. Water or other liquids may cause an electrical shock hazard.
+•	Turn off or disconnect the power supply cord from the outlet before changing coils or making any adjustments.
+•	Unplug when not in use.
+D. Fire Hazard Safety Rules
+•	Do not heat sealed containers. The heat generated by the can cause these containers to explode.
+•	Do not heat parts containing flammable materials.
+E. Tool Use Safety Rules
+•	Do not leave unattended when it is ON.
+•	Do not operate without the cooler running.
+•	Make sure that the Power Unit has a sufficient supply of air for cooling. Make sure that the vents of the Power Unit are clean and free of dust and debris.
+•	Keep objects being heated from coming in contact with the coil.
 == Parts ==